The present invention relates to a quick-release adapter for operating an insert tool on a portable power tool, having a drive shaft for arranging in a tool holder of the portable power tool, and having an accommodating portion, which is connected to the drive shaft and is provided with an internal holder.
EP 1 193 014 B1 discloses such a quick-release adapter for operating an insert tool on a portable power tool. The quick-release adapter has a drive shaft for arranging in a tool holder of the portable power tool and also has an accommodating portion, which is provided with an internal holder. The internal holder here is of a hexagonal design in order to receive an insert tool, wherein the insert tool has a hexagonal shank for arrangement in the respective internal holder.
The present invention provides a novel quick-release adapter for operating an insert tool on a portable power tool, having a drive shaft for arranging in a tool holder of the portable power tool and having an accommodating portion, which is connected to the drive shaft and is provided with an internal holder. The internal holder is designed to accommodate an output shaft, wherein the output shaft has an internal holder for accommodating an insert tool, wherein the internal holder of the drive shaft is at least partially of a sleeve-like design and, at least in part, has an internal-convexity part, and wherein the insert tool has an at least partially cylindrical shank with at least one external flattened region, which is adapted to the at least one internal-convexity part.
The invention therefore makes it possible to provide a quick-release adapter in the case of which the at least one internal-convexity part in the internal holder and the at least one external flattened region, which is adapted to the at least one internal-convexity part, can provide for easy and precise centering of the insert tool in the quick-release adapter. It is thus possible to provide for sure and reliable transmission of a torque from the quick-release adapter to the insert tool.
The internal holder of the accommodating portion is preferably designed to accommodate a coupling part, wherein the coupling part has an internal holder for accommodating the output shaft. It is therefore easily possible to provide for coupling between the accommodating portion and the output shaft.
The internal holder of the accommodating portion is preferably at least partially of a sleeve-like design and, at least in part, has at least one internal convexity, wherein the coupling part has an at least partially cylindrical external circumference with at least one external flattened formation, which is adapted to the at least one internal convexity. A suitable internal holder can therefore be provided in an easy and uncomplicated manner.
According to one embodiment, the at least one partial external flattened formation and/or the at least one partial external flattened region are/is designed to transmit torque. It is thus possible to provide for sure and reliable torque transmission.
It is preferably the case that the at least one external flattened formation is formed along an entire length of the external circumference, and/or the at least one internal convexity is formed along an entire length of the internal holder of the accommodating portion, and/or the at least one internal-convexity part is formed along an entire length of the internal holder of the output shaft, and/or the at least one external flattened region is formed along the entire shank. It is therefore possible to provide for an easy and cost-effective production of the at least one external flattened formation, the at least one internal convexity, of the at least one internal-convexity part and/or of the at least one external flattened region.
It is preferably the case that the accommodating portion has two internal convexities and the output shaft has an internal-convexity part. A suitable drive shaft and a suitable output shaft can therefore be provided in an easy manner.
A tool-free locking mechanism with at least one locking element for locking a bit-insert tool is preferably provided on the accommodating portion. It is thus possible to provide for a secure and robust arrangement of the bit-insert tool in the accommodating portion.
According to one embodiment, the locking mechanism is designed to lock the coupling part on the accommodating portion. It is thus possible to provide for a stable and efficient locking of the coupling part.
The output shaft is preferably assigned a locking device for locking the bit-insert tool in the output shaft. It is thus possible to provide for secure and uncomplicated locking of the bit-insert tool in the output shaft.
The present invention also provides a tool system having a portable power tool, which has a tool holder for accommodating an insert tool, and having a quick-release adapter for operating an insert tool on the portable power tool, wherein the quick-release adapter has a drive shaft for arranging in a tool holder of the portable power tool, and is provided with an accommodating portion, which is connected to the drive shaft and is provided with an internal holder. The internal holder is designed to accommodate an output shaft, wherein the output shaft has an internal holder for accommodating an insert tool, wherein the internal holder of the output shaft is at least partially of a sleeve-like design and, at least in part, has an internal-convexity part, and wherein the insert tool has an at least partially cylindrical shank with at least one external flattened region, which is adapted to the at least one internal-convexity part.
The invention therefore makes it possible to provide a tool system in the case of which the at least one internal-convexity part in the internal holder and the at least one external flattened region, which is adapted to the at least one internal-convexity part, can provide for easy and precise centering of the insert tool in the quick-release adapter. It is thus possible to provide for sure and reliable transmission of a torque from the quick-release adapter to the insert tool.
The internal holder of the accommodating portion is preferably designed to accommodate a coupling part, wherein the coupling part has an internal holder for accommodating the output shaft. It is therefore easily possible to provide an arrangement of the output shaft.
It is preferably the case that the internal holder of the accommodating portion is at least partially of a sleeve-like design and, at least in part, has at least one internal convexity, wherein the coupling part has an at least partially cylindrical outer circumference with at least one outer flattened formation, which is adapted to the at least one internal convexity. A suitable internal holder can therefore be provided in an easy and uncomplicated manner.
The invention will be explained in more detail in the following description with reference to exemplary embodiments illustrated in the drawings, in which:
The tool housing 110 contains, by way of example, an electric drive motor 114, which is powered by the rechargeable battery pack 130, an optional transmission 118 and an optional mechanical percussion mechanism 122, wherein the drive motor 114 can be actuated, i.e. switched on and off, for example via a manual switch 128, and may be any desired type of motor, e.g. an electronically commutated motor or a DC motor. The drive motor 114 is connected to the transmission 118 via an associated motor shaft 116, said transmission converting rotation of the motor shaft 116 into rotation of a drive member 120, e.g. of a drive shaft, provided between the transmission 118 and the percussion mechanism 122. For illustrative purposes, the transmission 118 is arranged in a transmission housing 119, the drive motor 114 is arranged in a motor housing 115 and the percussion mechanism 122 is arranged in a percussion-mechanism housing 121, said housings 119, 115, 121 being arranged, by way of example, in the tool housing 110.
It should be pointed out that configuring the portable power tool 100 with a percussion mechanism 122 and/or a transmission 118 is merely an example and should not be regarded as restrictive to the invention. It is thus also possible for the portable power tool 100 to be designed without a percussion mechanism 122 and/or transmission 118.
The percussion mechanism 122, which is connected to the drive shaft 120, is, by way of example, a rotary percussion mechanism which generates high-intensity impact-like angular momentum and transmits the latter to an output shaft 124, e.g. an output spindle. An example of a percussion mechanism which can realize the percussion mechanism 122 is sufficiently known from the prior art, and therefore, in order to keep the description concise, a detailed description of the percussion mechanism 122 can be dispensed with here.
The tool holder 150, which is designed preferably to accommodate insert tools 170, is arranged on the output shaft 124, in the region of an end side 112 of the tool housing 110. Said tool holder is provided by way of example, in the manner of a (drill) chuck, with preferably three clamping jaws 152, 154. It should be pointed out, however, that the tool holder 150 can also be designed with a polygonal internal holder for accommodating an insert tool 170 designed in the form of a screwdriver bit.
According to one embodiment, the drive element 210 has a preferably cylindrical main body with an end side 211. The main body here forms an accommodating portion 215 of the drive element 210 and is preferably designed with an internal holder 214 in which to arrange at least part of the output shaft 230. The accommodating portion 215 or the end side 211 preferably faces the second end 202 and the drive shaft 212 faces the first end 201. Furthermore, the accommodating portion 215 has an annular collar 217 on its external circumference and/or is provided with an aperture 213 in which to arrange a locking element (430 in
It is preferably the case that the output shaft 230 has a preferably cylindrical main body 236 with an end side 238. The end side 238 faces the second end 202 and a shank portion 232 faces the first end 201. The main body 236 here preferably has an internal holder 237 in which to arrange the insert tool 170. The shank portion 232 is preferably designed with an external thread for rotationally fixed arrangement in the drive element 210. An accommodating region 234 is preferably formed between the main body 236 and the shank portion 232. The accommodating region 234 is subdivided into a first and a second sub-region 231, 233, preferably by an annular collar 235. The first sub-region 231 is arranged between the annular collar 235 and the main body 236 and the second sub-region 233 is arranged between the annular collar 235 and the shank portion 232. The first sub-region 231 here is preferably designed to accommodate a spring element (499 in
The insert tool 170, which is designed by way of example in the form of a drill bit, has a shank 245 with preferably a locking groove 246 and is preferably designed in the form of a bit-insert tool 170. The locking groove 246 subdivides the shank 245 into a first and a second region 242, 243, wherein, for illustrative purposes, the first region faces the first end 201. The shank 245 is at least partially cylindrical. According to one embodiment, at least the second region 243 is of a cylindrical design. The first region 242 here is preferably of a hexagonal design. According to a further embodiment, the first and second regions 242, 243 are cylindrical.
It should be pointed out that configuring the insert tool 170 in the form of a drill bit is merely an example and should not be regarded as being restrictive to the invention. It is thus also possible for the insert tool 170 to be designed, for example, in the form of a screwdriver bit.
According to one embodiment, the coupling unit 200 is assigned a coupling part 220 with a preferably at least partially cylindrical main body 221, which has an external circumference 223. The main body 221 has a length L1. At its end which faces the first end 201 of the coupling unit 200, the coupling part 220 is provided with a locking groove 222 for locking to the drive element 210. At its end which faces the second end 202, the coupling part 220 has an accommodating region 226 on which to arrange an insert tool designed in the form of a hole saw (470 in
Such a coupling unit 200 with the drive element 210, the output shaft 230 and the optional coupling part 220 is already known, in principle, from EP 1 193 014 B1, the disclosure of which is included explicitly in the present description. Therefore, in order to keep the description concise, a detailed description of the coupling unit, with the exception of the elements shown and described, will be dispensed with hereinbelow.
According to one embodiment, the internal holder 237 of the output shaft 230 is at least partially of a sleeve-like design and, at least in part, has an internal-convexity part (610 in
It is also possible for the at least one internal-convexity part (610 in
In addition, it is preferably the case that the internal holder 214 of the accommodating portion 215 is at least partially of a sleeve-like design and, at least in part, has at least one internal convexity 216. The at least partially cylindrical external circumference 223 here, which is assigned to the coupling part 220, has at least one external flattened formation 224. The at least one external flattened formation 224 is adapted to the at least one internal convexity 216. It is possible here for part of the at least one internal convexity 216 to face the first or second end 201, 202 of the coupling unit 200. In the case of a design in which it faces the first end 201, the at least one internal convexity 216 is preferably spaced apart from the end side 211, wherein the outer flattened formation 224 is formed merely on part of the external circumference 223, in the region of the locking groove 222.
It is also possible for the internal convexity 216 to be formed along an entire length of the internal holder 214, wherein the at least one external flattened formation 224 can be formed along the entire length L1 of the main body 221 or of the external circumference 223. In addition, it is also possible for there to be formed a plurality of internal convexities 216, which can be formed in the radial and/or axial direction of the drive element 210, wherein, as described above, the external flattened formation 224 is adapted to the internal convexity 216.
The at least one partial external flattened formation 224 and/or the at least one partial external flattened region 244 are/is designed preferably to transmit torque. The drive shaft 212 preferably has two internal convexities 216 and/or the output shaft 230 preferably has an internal-convexity part 610.
A tool-free locking mechanism 410 is preferably arranged on the accommodating portion 215. The locking mechanism 410 is preferably designed to lock the coupling part 220 on the accommodating portion 215. The locking mechanism 410 here is provided with at least one locking element 430, 432 for locking an insert tool 170, 470. The locking elements 430, 432 are preferably designed in the form of balls.
In addition, the locking mechanism 410 is assigned, at least for unlocking purposes, an actuating sleeve 450. The actuating sleeve 450 has a cylindrical accommodating region 498, which is mounted in an axially movable manner on the accommodating portion 215 or between the annular collar 217 and the drive shaft 212. The accommodating region 498 widens, in the direction of the end side 211 of the drive element 210, into a region 497, and therefore the annular collar 217 is arranged in this region 497. It is also the case that the actuating sleeve 450 is subjected to spring action by a spring element 425. The spring element 425 is arranged between the annular collar 217 and an annular disk 435. The annular disk 435, in contrast, is arranged radially between the actuating sleeve 450 and the drive element 210. The annular disk 435 here can be moved with the actuating sleeve 450 and/or the region 497. In the position which is shown in
For illustrative purposes, the locking elements 430 in
According to one embodiment, the output shaft 230 is assigned a locking device 492 for locking the bit-insert tool 170 in the output shaft 230. The locking device 492 is arranged in the first sub-region 231 of the accommodating region 234. The locking device 492 here has at least one locking element 432 and a clamping ring 499.
The clamping ring 499 has an aperture for accommodating part of the locking element 432. The clamping ring 499 is preferably designed to force the locking element 432 radially into the internal holder 237. It is also the case that the first sub-region 231 has an aperture 495 in which to arrange part of the locking element 432, wherein the aperture 495 is designed such that the locking element 432 does not fall into the internal holder 237.
Furthermore,
The aperture 445 preferably has an internal thread for connection to the external thread of the accommodating region 226. The accommodating flange 471 here is arranged on the coupling part 220 such that it butts against an annular disk 480. The annular disk 480 is arranged on the coupling part 220. In addition, the bit-insert tool 170 in
During an unlocking operation, the actuating sleeve 450 moves in the direction of the drive shaft 212, as a result of which the locking element 430 can move radially outward and/or away from the coupling part 220. As a result, the insert tools 170, 470 are released and can be removed from the quick-release adapter 400.
Number | Date | Country | Kind |
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10 2016 209 867.5 | Jun 2016 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/061785 | 5/17/2017 | WO | 00 |