Quick release coupling/pulley assembly for improved weaving device

Information

  • Patent Grant
  • 6318415
  • Patent Number
    6,318,415
  • Date Filed
    Friday, December 10, 1999
    24 years ago
  • Date Issued
    Tuesday, November 20, 2001
    22 years ago
Abstract
A weaving device is described, having a frame, an eyelet and a module releasably borne by the frame to selectively transmit a motive force to the eyelet. A coupling includes first and second members which are releasably coupled together in force receiving relation and relative to the module. The first member is connected to the eyelet, and the second member is connected to the module. The coupling transmits motive force from the module to the eyelet to move the eyelet selectively relative to the frame. The coupling facilitates removal and replacement of the module from the frame.
Description




TECHNICAL FIELD




The present invention relates generally to weaving devices and more particularly to quick release couplings therein.




BACKGROUND OF THE INVENTION




Weaving devices, commonly called looms, are known in the art and have been in existence in one or another form for thousands of years. Weaving devices are generally used for producing woven fabric. Generally speaking, weaving devices consist of a frame, a substantially horizontal array of eyelets movably supported by the frame between an upper position and a lower position, and a mechanism for moving the eyelets between the two positions.




To set up a typical weaving device for operation, a thread, or any type of weavable strand, is drawn off a spool and passed through an eyelet of the weaving device, then passed through a guide which is on the opposite side of the eyelet from the spool. The guide may be in the form of a long horizontal slot, or a gap between two horizontal, vertically opposed rollers for example. Each eyelet is threaded in this manner with an individual thread.




Selected eyelets are oriented in the upper position and slightly above the guide, while the remaining eyelets are oriented in the lower position and slightly below the guide. This difference in the relative positions of the eyelets with respect to each other and to the guide, causes the threads to form an upper and lower row of parallel threads. The upper row passes from the upper eyelets to the guide, and the lower row passes from the lower eyelets to the guide. The two rows intersect, or meet, at the guide to form an acute interior corner or angle. This formation of two rows of threads is generally called a shed. Thus, a shed can basically be described as two flat planes, each formed by a row of parallel threads, which meet to form a trough, or corner.




To begin the weaving process a cross-thread, called a weft thread, is placed into the corner of the shed where the threads meet at the guide, and perpendicular to the warp threads. After placement of the weft thread, the position of each eyelet is reversed, that is, the upper eyelets move to the lower position, and the lower eyelets move to the upper position. This change in position of the eyelets not only forms another shed, but also causes the warp threads to partially wrap around the weft thread. A second weft thread is then inserted into the corner of the new shed, and the position of each eyelet is again reversed. This process is continually repeated to form a fabric created from interlacing, or weaving, the warp and weft threads.




Basic woven fabric is produced on weaving devices which move the respective eyelets in a continuously repeating sequence of shed changes to produce a substantially homogeneous fabric pattern. However, a special type of weaving device, called a Jacquard device, may be used, for among other purposes, to weave intricate or varying patterns in to the fabric, or to perform seaming operations in which the opposite edges of a piece of fabric are woven together to form an endless ribbon or belt of fabric. Jacquard devices are well known in the art and have been in existence for hundreds of years in various forms. In a Jacquard device, each eyelet is individually selectively movable with respect to each of the shed changes. In other words, the sequence of movements of the eyelets is not merely uniformly repetitive, but may be selectively variable with each shed change. In this manner, varying and stylistically appealing patterns may be woven into the fabric by the weaving device.




Generally speaking, a Jacquard weaving device consists of an array of sprines mounted on the top of the frame of the weaving device. An eyelet is attached to each of the springs and depends from the lower end of the spring. The respective springs bias the eyelets toward an upper position. A pulley block is attached to the lower side of each eyelet and depends below the eyelet. A cord is fed or otherwise received through the pulley block and engages the sheave, or pulley wheel of same. The opposite ends of the cord depend from the pulley block. The cord has two hooks attached to it, one on each end.




Attached to the frame, are griff bars which reciprocally move up and down below the pulley block. The griff bars are mechanically linked together so that, as one griff bar moves up, the other correspondingly moves down, and vice versa. An actuator such as an electrical motor is coupled to one of the griff bars to reciprocally move the griff bars at continuously selective and repeating intervals.




The hooks slidably engage guides which are mounted on the frame. The respective guides restrict and direct the path of movement of the hooks such that the path of movement of one of the hooks substantially coincides with one of the griff bars, and the path of movement of the other hook substantially coincides with the other griff bar. Each hook has a slot formed therein which is engaged by the respective griff bar as it moves downwardly. If the hook is held in its lowermost position, the slot formed on the hook allows the griff bar to disengage from the hook and move upwardly while leaving the hook in its lower position.




The cord which extends between the respective hooks is of such a length that the individual springs, located above each of the eyelets, keeps the cord taut at all times. When both hooks are engaged by the respective griff bars, the hooks and cord travel in a seemingly see-saw like motion along with the griff bars. During this motion the cord is pulled back and forth through the pulley block and rollingly engages the sheave. Also during this pattern of motion, the pulley block and eyelet remain substantially stationary (in the upper position) being held in the same position by the tension of the spring.




In these weaving devices the lower end of each hook is engageable by means of a latch which is mounted on the frame and which is located near the bottom of the path of travel of each of the hooks. Each latch selectively captures and retains the respective hook in the lower position. If one of the hooks is held in its lower position by the respective latch, the associated griff bar disengages from the hook as it travels upwardly, leaving the hook retained by the latch in the lower position. As the griff bar moves upwardly, leaving the associated hook retained by the latch, the other hook (attached to the opposite end of the cord) is simultaneously pulled downwardly toward another latch by the other griff bar. Because the first hook is latched in the lower position, and is not allowed to travel upwardly while the other hook is being pulled downwardly, the pulley block is simultaneously pulled downwardly by the cord attached between the hooks. This action, of course, pulls the eyelet downwardly against the upwardly biasing, force of the spring attached to same. This results in the eyelet reaching a lowermost position as both hooks reach their as respective lowermost positions.




For the eyelet to remain in the lower position, both the first and second hooks must be retained in their respective lowermost positions by their respective latches. In this manner, the individual griff bars continue to reciprocally move in a see-saw like motion above both hooks, but do not cause movement of the hooks, cord, pulley block, or eyelet. Conversely, for the eyelet to move to its upper position once again, one of the latches must disengage from one of the hooks as the associated griff bar is located in the lowermost position. In this manner, one of the hooks is released by the latch and allowed to travel upwardly with the griff bar to its upper position under the influence of the spring. This action results in the respective pulley block and eyelet moving upwardly to the original upper position. For the eyelet to remain in the upper position, the other latch must also release its respective hook, allowing the see-saw like motion of the hooks and cord to resume as initially described.




Many Jacquard weaving devices utilize electric solenoids to effect the selective retention of the hooks by the latches. In this type of design, an electric solenoid is mounted on the frame near each of the respective latches. Mounted on each latch is a material which can be magnetically influenced, or attracted, such as iron, when the solenoid is energized with electrical current. Generally, each latch is biased into a first, or latched, position. During operation, as a hook is moved into engagement with the respective latch, the hook pushes the latch into a second, or unlatched position, and in the direction of the solenoid such that the magnetically attractable material is pressed against or moved closely adjacent to the solenoid. In the situation where the solenoid is energized, the material is strongly attracted to the solenoid by the magnetic field. This in turn holds the latch in the unlatched position which prevents the latch from capturing and retaining the hook in the lowermost position as the hook moves upwardly and away from the respective latch.




On the other hand, if the solenoid is not energized, the bias of the latch causes the latch to move back to the latched position as the hook begins to move upwardly. In this scenario, before the hook completely disengages from the latch, the latch captures the hook, thereby retaining it in the lowermost position. If the hook is retained by the latch, the griff bar will disengage from the hook and continue moving upwardly while leaving the hook in its lowermost position. However, the subsequent downward movement of the griff bar will again move the hook against the respective latch in a manner which will cause movement of the latch to the unlatched position. This enables the hook to be subsequently released from the latch if the latch had been held in the unlatched position by the solenoid. In this manner, the weaving device selectively moves the eyelet by energizing and de-energizing the solenoids at given intervals which controls the movement of the hooks. Often a controller, such as a programmable logic computer, is utilized to control electrical current flow to the solenoids and related motor which propels the individual griff bars.




Commonly, a Jacquard weaving device consists of at least one row of eyelets which are configured as discussed above, with respective springs, pulley blocks, cords, hooks, latches and solenoids for each eyelet. Usually, the entire row of eyelets is served by a single pair of elongated griff bars. In this manner, each individual eyelet in the row may be moved from either the upper position to the lower position, or vice versa, or may remain in either the upper or lower position with each reciprocal stroke of the griff bars. Often, large Jacquard weaving devices consist of several such rows of similarly configured eyelets, each with its own set of griff bars. Thus, by moving the griff bars at repeating intervals, and selectively controlling the activation of the solenoids, the controller can cause any combination of eyelets to either move up or down, or remain in the upper or lower positions, with each shed change.




While Jacquard weaving machines of conventional design have been operated with varying degrees of success, there have been recognized shortcomings which have detracted from their usefulness. For example, a relatively large Jacquard weaving machine may consist of a dozen or more rows of eyelets, each row having up to thirty or more eyelets. Such a machine, having hundreds of individually movable eyelets, will have a complex, tightly packed mechanism comprised of interactive, precision components, including griff bars and related drive trains, hooks, latches, solenoids, cords, guides, and pulley blocks. Thus, a malfunction or failure of a single component in this complex, tightly packed mechanism necessitates a tedious and time-consuming disassembly of the machine in order to simply gain access to the failed or malfunctioning part for removal and replacement. This tedious disassembly process of the machine results in costly down-time of the weaving device, during which the operation of the device is temporarily halted.




Therefore, it has long been known that it would be desirable to provide a Jacquard weaving machine which achieves the benefits to be derived from similar prior art devices, but which avoids the detriments individually associated therefrom.




SUMMARY AND OBJECTIVES




According to one aspect the present weaving device includes a frame and an eyelet movably mounted on the frame and a module releasably borne by the frame is operable to selectively transmit a motive force to the eyelet. The weaving, device further comprises a coupling, having a first and second member which are releasably coupled together in force receiving relation and relative to the module. The first member is mounted on the eyelet, and the second member is mounted on the module. The coupling transmits motive force from the module to the eyelet to move the eyelet selectively relative to the frame. The coupling facilitates removal and replacement of the module.




Another aspect of the present invention relates to a weaving device having a frame, a resilient member mounted on the frame, an eyelet mounted on the resilient member and movable with respect to the frame, and a first cord mounted on the eyelet. In this aspect, the weaving device includes a module releasably borne by the frame and operable to selectively transmit a motive force to the eyelet. A second cord is mounted on the module. A coupling is included, having a first and second member releasably fastened together. The first member is operably engaged by the first cord, and the second member is operably engaged by the second cord. The coupling coacts with the first and second cords to transmit motive force from the module to the eyelet to effect movement of the eyelet relative to the frame. Detachment of the first and second members facilitates removal and replacement of the module.




In a still further aspect, the present invention relates to a weaving device having a frame. A resilient member is mounted on the frame, and an eyelet is mounted on the resilient member which is movable with respect to the frame. A first cord having a first end is fixedly mounted on the frame and a second end is mounted on the eyelet and movable therewith. The weaving device includes a module releasably borne by the frame. A griff bar is mounted on the module and is reciprocates along a path of travel in relation thereto. A latch is pivotally borne by the module, along with a solenoid which is disposed in coactive relation to the latch, and operable to influence the positional disposition of the latch by the production of a magnetic field when energized. A hook is movably borne by the module and is selectively engageable by the latch and griff bar, and which coacts with same so as to be selectively movable along the path of travel of the griff bar.




A second cord has a first end which is fixedly mounted on the module, and a second end which is mounted on the hook and movable therewith. A coupling has a first and second member which are releasably fastened together, and wherein the first member has a sheave rotatably mounted thereon which is operably engaged with the first cord between the first and second ends thereof, and which coacts therewith to affect movement of the eyelet. The second member has a sheave rotatably mounted thereon and which is operably engaged with the second cord between the first and second ends thereof.




The first member has a male fastening portion, and the second member has a complimentary female fastening portion which receives the male fastening portion in releasable interlocking relation therewith. A tool is selectively engageable with the coupling to detach the first and second members.




In a yet further aspect of the present invention, a coupling and associated tool are combined for use with a weaving device which has a frame, an eyelet movably mounted on the frame, and a motor which selectively produces a motive force which acts upon the eyelet. The coupling and related tool include a first member which is mounted in force transmitting relation relative to the eyelet. The first member has a main body with opposite first and second ends, and wherein the main body defines an internal cavity. An aperture is formed in the first end of the main body and communicates with the cavity. A sheave is rotatably mounted in the cavity, and a pair of resiliently deflectable arms are disposed on the second end of the main body.




Each of the deflectable arms has a proximal end which is made integral with the second end of the main body, and an opposite distal end. The respective deflectable arms move along a given path of travel between a locked position and an unlocked position.




A space is defined between the respective deflectable arms and the second end of the main body. A second member is releasably coupled to the first member and has a main body with opposite first and second ends. The second end is disposed in force receiving relation relative to the motive force.




The main body defines first and second cavities, and first and second apertures are defined by the first and second ends of the main body which communicate with the respective first and second cavities. The first cavity is located adjacent to the first end of the main body and the second cavity is located adjacent to the second end of the main body.




A tool-receiving aperture is formed in the main body and is located intermediate the first and second ends of the main body and which further communicates with the first cavity. A sheave is rotatably mounted in the second cavity. A locking member is mounted in the first cavity. The first and second members are releasably coupled together and the respective deflectable arms are received in the first cavity of the second member and are disposed in releasable interlocking relation relative to the locking member and partially occlude the tool-receiving aperture.




A tool is provided to be received in the tool-receiving aperture. The tool facilitates engagement and disengagement of the first and second members. The tool, when received in the tool-receiving aperture, disengages the respective deflectable arms from the locking member.











BRIEF DESCRIPTION OF THE DRAWINGS




Preferred embodiments of the invention are described below with reference to the following accompanying drawings.





FIG. 1

is a perspective view of a weaving device incorporating aspects of the present invention;





FIG. 2

is an enlarged perspective view of a frame module removed from the weaving device;





FIG. 3

is a schematic view illustrating interconnection of first and second cord members within the weaving device;





FIG. 4

is an enlarged perspective view of a single preferred quick release coupling in a closed, interconnected condition;





FIG. 5

is a view similar to

FIG. 4

only showing first and second coupling members of the coupling in a disconnected condition;





FIG. 6

is a sectioned elevation view taken along line


6





6


in

FIG. 4

;





FIG. 7

is a sectioned elevation view taken along line


7





7


in

FIG. 5

;





FIG. 8

is a perspective view of a tool used to selectively disengage the first and second coupling members;





FIG. 9

is a sectioned elevation view illustrating the first and second coupling members in an intermediate position as they are moved together;





FIG. 10

is a sectioned elevation view illustrating operation of the tool to disengage the first and second coupling members.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




This disclosure of the invention is submitted in furtherance of the constitutional purposes of the U.S. Patent Laws “to promote the progress of science and useful arts” (Article 1, Section 8).




A preferred apparatus incorporating aspects of the subject invention is generally indicated by the numeral


10


in the accompanying drawings. As shown in

FIG. 1

, the apparatus


10


may be provided in combination with a weaving device frame


11


which has a first end


12


and an opposite second end


13


. The weaving device frame


11


rests directly or indirectly on the surface of the earth


14


.




As can be seen in FIG.


1


and by schematic in

FIG. 3

a plurality of biasing members


15


each having a first end


16


and a second end


17


are individually mounted on the first end


12


of the weaving device frame


11


. As also seen in

FIG. 1

an eyelet


20


is individually mounted on the second end


17


of each biasing member


15


, and is movable with respect to the weaving device frame


11


. Each of the eyelets


20


is biased by a respective biasing member


15


in the direction of the first end


12


of the weaving device frame


11


.




As also shown by

FIGS. 1

,


2


, and the

FIG. 3

schematic, the apparatus


10


includes a plurality of first cords


21


each having a first end


22


and an opposite second end


23


. The first end


22


of each first cord


21


is affixed to an eyelet


20


, and the opposite second end


23


is connected to the weaving device frame


11


.




Now referring to FIG.


1


and more particularly to

FIG. 2

, a frame module


25


is detachably mounted on the weaving device frame


11


. In selected forms, as exemplified by

FIG. 1

, several similar or identical modules


25


may be supplied in substantially juxtaposed relation on the weaving device frame.




Referring to

FIG. 2

, a preferred frame module construction includes a rigid frame formed with a first end


26


and an opposite second end


27


, and a pair of spaced sidewalls generally indicated by the numeral


28


. A channel


29


is formed in at least one of the sidewalls


28


adjacent to the second end


27


of the frame module


25


for releasably receiving a solenoid


70


and in the illustrated embodiment, a plurality of solenoids, mounted to a substrate


71


.




A pair of griff tracks indicated by the numeral


30


are provided on each of the frame modules


25


, preferably along the spaced sidewalls


28


. In preferred forms, a guide plate


31


is also mounted within each module between the respective sidewalls


28


for the purpose of guiding movement of hook and latch assemblies that are mounted within the individual modules to control positioning of the eyelets


20


.




A plurality of hooks


50


are mounted within and are selectively movable relative to the respective frame modules


25


as determined by the guide plates


31


. Each of the hooks


50


preferably mounts a rotatable pulley wheel


51


. As further shown in

FIGS. 2 and 3

, the pulley wheel


51


of each hook


50


is engaged by a second cord


42


that extends between first and second cord ends


43


and


44


. Each of the hooks


50


is selectively movable between a first position


52


situated toward the first module frame end


26


, and a second position


53


situated toward the second module frame end


27


.




A plurality of latches


60


are movably mounted on a pivot shaft


63


that extends between the side walls


28


. Each latch


60


is movable between a latched and an unlatched position


61


,


62


. Each latch


60


is biased toward the latched position


61


, preferably by a resilient member


64


. In the forms illustrated, the latches


60


pivot on the shaft


63


between the latched and unlatched positions.




Each of the hooks


50


is movable to selectively engage an associated latch


60


and be retained by the latch when the hook


50


is located in the second position


53


, and the latch


60


is located in the latched position


62


.




As briefly noted above, the apparatus


10


also includes a plurality of solenoids


70


, one for each module


25


, which are mounted on supporting substrate


71


. As shown in

FIG. 2

, the supporting substrate


71


is slidably engageable within respective channel


29


which are formed through the sidewall


28


of the associated frame module


25


. The solenoids


70


each have an energized and a de-energized state, and facilitate the movement of the respective latches


60


between the latched positions


61


and the unlatched positions


62


.




A given solenoid


70


in the de-energized state does not maintain the respective latch


60


in the unlatched position and the respective hook


50


upon engaging the latch


60


, causes the latch


60


to engage and retain the respective hook


50


in the second position


53


. Conversely, a given solenoid


70


in the energized state maintains the respective latch


60


in the unlatched position


62


wherein the respective hook


50


is not retained in the second position


53


. This facilitates shed changes by enabling alternate changing of the eyelet position.




Referring to FIG.


2


and the simplified diagram of

FIG. 4

, the apparatus


10


further includes a pair of griff bars


72


which are each selectively movably borne on each frame module


25


. Each griff bar


72


is slidable along the associated griff tracks


30


in a reciprocal path of movement. As shown in

FIG. 2

, each griff bar


72


is selectively engageable with a predetermined number of the hooks


50


, and when engaged with the hooks


50


the griff bar


72


reciprocally moves those hooks


50


(which are not held by the respective latches


60


), from the second hook positions, to the first hook positions.





FIG. 2

further indicates first and second pairs of wheels that are provided preferably in the form of sprockets


74


,


75


respectively, which are rotatably mounted on one of each of the opposite sidewalls


28


of the frame module


25


. The first and second pairs of sprockets


74


,


75


are rotatable about rotational axes which are substantially perpendicular to the sidewalls


28


of the respective frame modules


25


.




Referring to

FIG. 2

, a drive member


78


in the form of a chain is disposed in forced transmitting relation between each respective first and second pairs of sprockets


74


,


75


, and the pair of griff bars


72


. The configuration of the drive member


78


and the first and second pairs of sprockets


74


and


75


in relation to the griff bars


72


is such that the direction of movement of one griff bar


72


is opposite to the direction of movement of the other griff bar


72


of a pair.




As shown in

FIG. 1

, a preferred apparatus


10


further includes an actuator


80


which is releasably disposed in force transmitting relation to one of each pair of griff bars


72


, and which transmits motive force to the griff bars


72


.




In preferred forms, the actuator


80


is comprised of a bar


81


that is operated by a bellcrank linkage


82


on the weaving device frame


11


, and which is driven by a motor


84


. The linkage


82


is connected to ends of the bar


81


to move the bar as the motor operates, in a selected rocking motion. Amplitude of the motion is adjustable by varying the lengths of the linkage members.




The actuator


80


is slotted longitudinally to receive rollers


83


that are mounted to one griff bar


72


of each griff bar pair. Motion of the bar


81


is thus transmitted to the rollers


83


which, in response, cause the griff bars


72


to move a reciprocating translational path. The griff bars contact and move selected hooks to engage or disengage selected latches to produce shed changes by alternately shifting the eyelets


20


which are connected through cords


21


and


42


to the hooks


50


.





FIG. 2

indicates a controller


85


releasably electrically coupled to each of the solenoids


70


, and which selectively energizes each of the individual solenoids


70


to magnetically hold selected latches in the latching positions, depending upon desired shed formations. A controller


85


may be provided for each of the frame modules supplied in a weaving device.




The above components which are mounted to the various modules


25


may be easily and quickly removed from the weaving device frame


11


by provision of the present quick release coupling arrangement, preferred configurations of which are designated by numeral


90


and illustrated in

FIGS. 4-10

.




The quick release coupling arrangement


90


enables driving connection between the hooks


50


and the eyelets


20


such that movement of the various hooks will effect corresponding movement of the associated eyelets


20


. There is a single coupling arrangement


90


for each one of the eyelets


20


. The quick release arrangements


90


may be similar if not identical to one another so description of one will suffice for a description of all.




In general, the quick release coupling


90


includes first and second members


92


,


94


which are releasably coupled together in force receiving relation and relative to the module


25


. In general, the first member is connected to an eyelet


20


, and the second member


94


is connected to the associated module


25


. The coupling transmits the motive force from the module to the associated eyelet


20


to move the eyelet selectively relative to the weaving device frame


11


. The coupling also facilitates removal and replacement of the associated module


25


.




The first member has a male portion


93


, and the second member has a complimentary female portion


95


which receives the male portion


93


in releasable coupling relation. The complimentary portions


93


,


95


are preferably made integral with the respective first and second members


92


,


94


and engage each other (

FIG. 4

) to releasably couple the first and second members together.




The male portion


93


includes a main body


96


, with a first end


98


and a second end


99


. An elongated member, such as a resiliently deflectable arm


100


is situated at the second end, having an enlarged end portion


102


.




The female portion


95


includes a complimentary locking member


104


(

FIG. 7

) which releasably mates with and retains the arm


100


by the enlarged end portion


102


thereof. The enlarged end portion


102


resiliently deflects (

FIG. 9

) when moved into engagement with the locking member


104


to effect a snap-fit engagement of the enlarged end portion by the locking member


104


.




In more specific embodiments, a pair of the resiliently deflectable prongs or arms


100


extend outwardly from the body of the first member and define the space


114


therebetween. Each of the deflectable arms


100


has a proximal end


112


, and wherein each proximal end


112


includes the enlarged portion


102


. Distal ends


113


of the arms


100


are integral with the main body


96


. The space


114


is defined between the arms


100


.




The arms


100


are substantially of equal lengths and are disposed in substantially parallel, spaced, juxtaposed relation relative to each other across the space


114


. Each arm


100


also has a laterally disposed inwardly facing and hook-shaped terminus


101


, and wherein each hook-shaped terminus


101


faces the other, with the space


114


defined therebetween.




The second member


94


has a main body


106


which defines an aperture


107


. The body


106


extends between first and second ends


108


,


109


. The first end


108


is open to releasably receive the arms


100


, and the second end


109


mounts a second sheave


118


.




A tool


110


is selectively manually engageable with the coupling


90


, and is received in mating relation in the aperture


107


. The tool


110


, once received in the aperture


107


, coacts with the first member


92


and facilitates uncoupling of the first and second members


92


,


94


. More specifically, the tool


110


coacts with the coupling to releasably deflect the male portion


93


so as to effect disengagement of the male and female portions


93


,


94


.




The first member


92


defines a cavity or chamber


115


at the first end


98


which mounts a first rotatable sheave


116


. An aperture


103


is formed at the first end


98


to guide the first cord


21


. The first sheave


116


is rotatably mounted on the first member


92


within the chamber


115


and coacts with the first cord


21


. The first member


92


is thus mounted in force transmitting relation to the eyelet by way of the first cord


21


. The cord


21


extends downwardly from the first end


22


, under the sheave


116


, then back upwardly to the second end which is secured to the weaving device frame


11


.




The deflectable arms


100


are substantially coplanar with the first sheave


116


. This allows for the coupling to present a narrow thickness profile.




The second sheave


118


is rotatably mounted on the second member


94


and operably engages the second cord


42


between respective cord ends


43


and


44


. The second sheave


118


is disposed in force transmitting relation relative to associated hooks


50


by the second cord


42


.




The first and second members, when coupled, position the deflectable arms


100


and first sheave


116


in substantially coplanar relation relative to the second sheave


118


. This further enables a narrow overall thickness dimension for the coupling


90


.




The second member


94


also defines a chamber


119


which receives the deflectable arms


100


. A diverging engagement surface


120


, defined by the locking member


104


, is mounted in the chamber


119


which is operable to deflect the deflectable arms


100


and interlock therewith. The deflectable arms


100


, when engaged with the engagement surface


120


of the female portion


95


, partially occlude the aperture


107


.




The deflectable arms deflect as they engage the diverging engagement surface


120


of locking member


104


. When fully engaged with the locking member


104


the deflectable arms


100


return to a substantially undeflected condition, substantially as shown by FIG.


6


.




The locking member


104


of the female portion has a proximal end which is adjacent to the first end


108


of the second member, and the distal end which is adjacent to the tool-receiving aperture


107


. The locking member includes oppositely diverging sides of the divergent surface


120


that lead from the proximal end to distal ends.




The respective arms


100


resiliently deflect outwardly away from one another to enlarge the gap between them (

FIG. 9

) as the arms


100


forcefully engage the diverging sides


105


. Continued movement of the arms against the diverging sides causes the terminus


101


of each arm


100


to proceed past the distal ends of the locking member


104


and effect a snap-fit with the locking member. Each terminus


101


then in partially occludes the aperture


107


.




The distal end of each deflectable arm


100


has an engagement surface


123


thereon which is obliquely oriented relative to a line of reference


125


which passes through the center axes of the sheaves


116


and


118


. The engagement surfaces


123


coact with the locking member


104


, which lies along and is substantially symmetrical about the line of reference


125


. The engagement surfaces


123


releasably interlock with the locking member when the locking member


104


is disposed within the space defined between the respective arms


100


, and the deflectable arms are in the locked position.




More specifically, the divergent sides


120


of the locking member


104


function as engagement surfaces which coact with the deflectable arms to deflect to the unlocked position during the engagement of the first member


92


with the second member


94


.




Referring in greater detail to the tool


110


, attention is directed to

FIGS. 8 and 10

. The tool


110


is shaped so as to be inserted through the aperture


107


and to engage each exposed terminus


101


and resiliently deflect the same outwardly with respect to the locking member


104


to cause the release of the first member


92


from the second member


94


.




As shown, the preferred tool


110


, during mating receipt of the tool in the tool-receiving aperture, displaces the deflectable arms from the aperture and moves them to the unlocked position, allowing release of the first and second members. To accomplish this, the tool includes a pair of opposed flutes


130


which individually engage the respective deflectable arms


100


which at present partially occlude the tool receiving aperture.




The tool has an elongated main body


131


with a proximal end


132


and distal end


133


, and wherein the flutes


130


extend along the main body


131


. The distal end


133


has a reduced cross-sectional dimension relative to the remaining portion of the main body


131


. In preferred forms, the flutes


130


converge at the distal end


133


, forming cam surfaces


134


that facilitate insertion of the tool


110


into the aperture


107


. As the tool


110


is inserted through the coupling


90


, the cam surfaces


134


come into sliding contact with the enlarged portions


102


of the arms


100


which are partially occluding the aperture. The cam surfaces


134


force the arms


100


to spread, then hold the arms


100


in outwardly deflected positions (FIG.


10


), disengaged from the locking member


104


. This allows the first and second members


92


,


94


to be separated. The first member


92


will stay with the weaving device frame


11


and the second member will stay with the module


25


. The frame module


25


can now be easily removed from the weaving device frame.




It is pointed out that all of the individual couplings on a module


25


may be aligned, and the tool can be inserted through all the aligned apertures


107


to enable simultaneous disconnection of the male members from the associated female members.




Operation




The operation of the described embodiments of the present are believed to be readily apparent and briefly summarized at this point.




One aspect of the present invention includes a weaving device


10


having a frame


11


and an eyelet


20


movably mounted on the frame


11


, the weaving device comprising; a module


25


releasably borne by the frame


11


and operable to selectively transmit a motive force to the eyelet


20


; a coupling


90


having a first and second member


92


,


94


which are releasably coupled together in force receiving relation and relative to the module


25


, and wherein the first member


92


is mounted on the eyelet


20


, and the second member


94


is mounted on the module


25


, and wherein the coupling


90


transmits the motive force from the module


25


to the eyelet


20


to move the eyelet


20


selectively relative to the frame


11


, and wherein the coupling


90


facilitates removal and replacement of the module


25


.




Another aspect includes, a weaving device


10


having a frame


11


, a biasing member


15


mounted on the frame, an eyelet


20


mounted to the resilient member


15


and movable with respect to the frame


11


, and a first cord


21


mounted on the eyelet


20


, the weaving device


10


comprising; a module


25


releasably borne by the frame


11


and operable to selectively transmit a motive force to the eyelet


20


; a second cord


42


mounted on the module


25


; and a coupling


90


having a first and second member


92


,


94


releasably fastened together, and wherein the first member


92


is operably engaged by the first cord


21


, and the second member


94


is operably engaged by the second cord


42


, and wherein the coupling


90


coacts with the first and second cords


21


,


42


to transmit the motive force from the module


25


to the eyelet


20


to effect movement of the eyelet


20


relative to the frame


11


, and wherein the detachment of the first and second members


92


,


94


facilitates removal and replacement of the module


25


.




A still further aspect includes a weaving device


10


having a frame


11


, a resilient member


15


mounted on the frame, an eyelet


20


mounted on the resilient member


15


and movable with respect to the frame


11


, and a first cord


21


having a first end


22


which is fixedly mounted on the frame


11


and a second end


23


which is mounted on the eyelet


20


and movable therewith, the weaving device


10


comprising; a module


25


releasably borne by the frame


11


; a griff bar


72


mounted on the module


25


and reciprocally movable along a path of travel in relation thereto; a latch


60


pivotally borne by the module


25


; a solenoid


70


borne by the module


25


and disposed in coactive relation to the latch


60


, and operable to influence the positional disposition of the latch


60


by the production of a magnetic field when energized; a hook


50


movably borne by the module


25


and selectively engageable by the latch


60


and griff bar


72


, and which coacts with same so as to be selectively movable along the path of travel of the griff bar


72


; a second cord


42


having a first and second ends


43


,


44


which are connected to the module


25


, and mount the hook


50


for movement responsive to movement of the griff bar


72


; a coupling


90


having a first and second member


92


,


94


which are releasably fastened together, and wherein the first member


92


has a sheave


116


rotatably mounted thereon which is operably engaged with the first cord


21


between the first and second ends thereof, and which coacts therewith to affect movement of the eyelet


20


, and wherein the second member


94


has a sheave


118


rotatably mounted thereon and which is operably engaged with the second cord


42


between the first and second ends


43


,


44


thereof, and wherein the first member


92


has a male fastening portion is


93


, and the second member


94


has a complimentary female fastening portion


95


which receives the male fastening portion


93


in releasable interlocking relation therewith; and a tool


110


selectively engageable with the coupling


90


to detach the first and second members


92


,


94


.




A still further aspect of the present invention includes a coupling


90


and associated tool


110


for use with a weaving device


10


which has a frame


11


, an eyelet


20


movably mounted on the frame


11


, and a motor


84


which selectively produces a motive force which acts upon the eyelet, the coupling


90


and related tool


110


comprising: a first member


92


which is mounted in force transmitting relation relative to the eyelet


20


, the first member


92


having a main body


96


with opposite first and second ends


98


,


99


, and wherein the main body


96


defines an internal cavity


115


, and wherein an aperture


103


is formed in the first end


98


of the main body


96


and communicates with the cavity


115


, a sheave


116


rotatably mounted in the cavity


115


, and a pair of resiliently deflectable arms


100


disposed on the second end


99


of the main body


96


, and wherein each of the deflectable arms


100


has a proximal end


112


which is made integral with the second end


99


of the main body, and an opposite distal end


113


, and wherein the respective deflectable arms move along a given path of travel between a locked position and an unlocked position, and wherein a space


114


is defined between the respective deflectable arms


100


, and the second end


99


of the main body; a second member


94


releasably coupled to the first member


92


, and wherein the second member


94


has a main body


106


with opposite first and second ends


108


,


109


, and wherein the second end is disposed in force receiving relation relative to the motive force, and wherein the main body


94


defines a tool receiving aperture


107


formed in the main body


106


and is located intermediate of the first and second ends


108


,


109


of the main body


106


, and wherein a sheave


118


is rotatably mounted adjacent the second end of the main body, and wherein a locking member


104


is mounted on the second member


94


, and wherein when the first and second members


92


,


94


are releasably coupled together, the respective deflectable arms


100


are received in the second member


94


and are disposed in releasable interlocking relation relative to the locking member


104


, and partially occlude the tool receiving aperture


107


; and




a tool


110


for mating receipt in the tool receiving aperture


107


, the tool facilitating the engagement and disengagement of the first and second members


92


,


94


, and wherein the tool


110


, when received in the tool receiving aperture


107


, disengages the respective deflectable arms


100


from the locking member


104


.




In compliance with the statute, the invention has been described in language more or less specific as to structural and methodical features. It is to be understood, however, that the invention is not limited to the specific features shown and described, since the means herein disclosed comprise preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims appropriately interpreted in accordance with the doctrine of equivalents.



Claims
  • 1. A weaving device having a frame and an eyelet movably mounted on the frame, the weaving device comprising;a module releasably borne by the frame and operable to selectively transmit a motive force to the eyelet; a coupling having a first and second member which are releasably coupled together in force receiving relation and relative to the module, and wherein the first member is mounted on the eyelet, and the second member is mounted on the module, and wherein the coupling transmits the motive force from the module to the eyelet to move the eyelet selectively relative to the frame, and wherein the coupling facilitates removal and replacement of the module.
  • 2. A weaving device as claimed in claim 1, and wherein the first and second members each have complimentary portions made integral therewith and which engage each other to releasably couple the first and second members together.
  • 3. A weaving device as claimed in claim 2, and wherein the first member has a male portion, and the second member has a complimentary female portion which receives the male portion in releasable coupling relation.
  • 4. A weaving device as claimed in claim 3, wherein the male portion is defined by an elongated member having an enlarged end portion, and the female portion includes a complimentary locking member which releasably mates with the enlarged end portion.
  • 5. A weaving device as claimed in claim 4, and wherein the enlarged end portion resiliently deflects when moved into engagement with the locking member to effect a snap-fit engagement of the enlarged end portion by the locking member.
  • 6. A weaving device as claimed in claim 5, and further comprising a resilient member mounted on the frame, and wherein the eyelet is mounted on the resilient member, and the first member is mounted on the eyelet.
  • 7. A weaving device as claimed in claim 6, and wherein the module further comprises:a griff bar movably mounted on the module; a hook mounted on the second member and which selectively coacts with the module, and wherein the griff bar selectively engages the hook and transmits the motive force to the hook.
  • 8. A weaving device as claimed in claim 7, and wherein the module further comprises:an actuator which is operable to transmit force to the griff bar to provide movement thereto.
  • 9. A weaving device as claimed in claim 8, and wherein the module further comprises:a latch which selectively engages the hook and retains the hook in a given position, and wherein engagement of the hook by the latch causes the hook to disengage the griff bar.
  • 10. A weaving device as claimed in claim 9, and wherein the module further comprises:a solenoid which produces a magnetic field when energized with electrical current, and which affects the selective engagement of the hook by the latch.
  • 11. A weaving device as claimed in claim 10, and wherein production of the magnetic field by the solenoid substantially prevents the latch from retaining the hook.
  • 12. A weaving device as claimed in claim 11, and further comprising a controller electrically connected to the solenoid and the actuator, and which selectively controls the flow of electrical current thereto.
  • 13. A weaving device as claimed in claim 12, and wherein the second member has a main body which defines an aperture, and wherein a tool is selectively manually engageable with the coupling, and is received in mating relation in the aperture, and wherein the tool, once received in the aperture, coacts with the first member and facilitates uncoupling of the first and second members.
  • 14. A weaving device as claimed in claim 13, and wherein the tool coacts with the coupling to releasably deflect the male portion so as to effect disengagement of the male and female portions.
  • 15. A weaving device as claimed in claim 14 and further comprising a first sheave rotatably mounted on the first member and which coacts with a first cord, and wherein the first member is mounted in force transmitting relation to the eyelet by the first cord.
  • 16. A weaving device as claimed in claim 15, and further comprising a second sheave rotatably mounted on the second member and which operably engages a second cord, and wherein the second cord is disposed in force transmitting relation relative to the hook by the second cord.
  • 17. A weaving device having a frame, a resilient member mounted on the frame, an eyelet mounted to the resilient member and movable with respect to the frame, and a first cord mounted on the eyelet, the weaving device comprising;a module releasably borne by the frame and operable to selectively transmit a motive force to the eyelet; a second cord mounted on the module; and a coupling having a first and second member releasably fastened together, and wherein the first member is operably engaged by the first cord, and the second member is operably engaged by the second cord, and wherein the coupling coacts with the first and second cords to transmit the motive force from the module to the eyelet to effect movement of the eyelet relative to the frame, and wherein the detachment of the first and second members facilitates removal and replacement of the module.
  • 18. A weaving device as claimed in claim 17, and wherein the first member has a male fastening portion made integral therewith, and the second member has a complimentary female fastening portion made integral therewith, and wherein the fastening portions of the first and second members releasably engage each other.
  • 19. A weaving device as claimed in claim 18, and wherein the male fastening portion includes a resiliently deflectable arm, and wherein the female fastening portion includes a locking member which engages and retains the arm.
  • 20. A weaving device as claimed in claim 19, wherein the first member has a main body, and wherein a pair of resiliently deflectable arms extend outwardly therefrom and define a space therebetween.
  • 21. A weaving device as claimed in claim 20, wherein each of the deflectable arms has a distal end, and wherein each distal end is enlarged.
  • 22. A weaving device as claimed in claim 21, wherein the first member defines a chamber which mounts a first rotatable sheave, and wherein the first cord engages the first sheave.
  • 23. A weaving device as claimed in claim 22, wherein the second member has a main body with opposite first and second ends, and wherein a second sheave is mounted on the second end of the main body, and wherein the second cord engages the second sheave, and wherein the second member defines a chamber which receives the deflectable arms, and wherein a diverging engagement surface is mounted in the chamber and which is operable to deflect the deflectable arms and interlock therewith.
  • 24. A weaving device as claimed in claim 23, wherein the main body of the second member defines an aperture, and wherein the deflectable arms, when engaged with the female portion, partially occlude the aperture.
  • 25. A weaving device as claimed in claim 24, and wherein the deflectable arms deflect as they engage the diverging engagement surface defined by the locking member, and wherein, when fully engaged with the locking member the deflectable arms return to a substantially undeflected condition.
  • 26. A weaving device as claimed in claim 25, and wherein the deflectable arms are substantially coplanar with the first sheave mounted on the first member.
  • 27. A weaving device as claimed in claim 26, and wherein the first and second members, when coupled, position the deflectable arms in substantially coplanar relation relative to the second sheave which is mounted on the second member.
  • 28. A weaving device as claimed in claim 27, and wherein the first cord has a first end which is mounted on the eyelet, and a second end which is mounted on the frame, and wherein the first sheave operably engages the first cord between the first and second ends thereof, and coacts therewith to affect movement of the eyelet.
  • 29. A weaving device as claimed in claim 28, and wherein the second cord has a first end which is fixedly mounted on the module, and a second end which is movably influenced by the motive force, and wherein the second sheave operably engages the second cord between the first and second ends thereof, and coacts therewith to effect movement of the eyelets.
  • 30. A weaving device as claimed in claim 29, and wherein the module comprises:a reciprocally movable griff bar mounted on the module; a hook mounted on the second cord and which coacts with the module, and wherein the griff bar selectively engages the hook and imparts movement thereto.
  • 31. A weaving device as claimed in claim 30, and wherein the module further comprises:a latch pivotally mounted on the module, and which selectively engages the hook, and wherein the hook when engaged by the latch disengages from the griff bar.
  • 32. A weaving device as claimed in claim 31, and wherein the module further comprises:a solenoid releasably mounted on the module, and which influences the movement of the latch relative to the hook.
  • 33. A weaving device as claimed in claim 32, and wherein the module further comprises:an actuator coupled in force transmitting relation to the griff bar, and which produces selective movement in same.
  • 34. A weaving device as claimed in claim 33, and further comprising:a controller electrically coupled to the solenoid and actuator, and operable to selectively supply electrical current thereto.
  • 35. A weaving device as claimed in claim 34, and further comprising:a tool received in the aperture, and which coacts with the deflectable arms to deflect and release the deflectable arms from the locking member, and to facilitate detachment of the first and second members.
  • 36. A weaving device having a frame, a resilient member mounted on the frame, an eyelet mounted on the resilient member and movable with respect to the frame, and a first cord having a first end which is fixedly mounted on the frame and a second end which is mounted on the eyelet and movable therewith, the weaving device comprising;a module releasably borne by the frame; a griff bar mounted on the module and reciprocally movable along a path of travel in relation thereto; a latch pivotally borne by the module; a solenoid borne by the module and disposed in coactive relation to the latch, and operable to influence the positional disposition of the latch by the production of a magnetic field when energized; a hook movably borne by the module and selectively engageable by the latch and griff bar, and which coacts with same so as to be selectively movable along the path of travel of the griff bar; a second cord having a first and second ends which are connected to the module, and mount the hook for movement responsive to movement of the griff bar; a coupling having a first and second member which are releasably fastened together, and wherein the first member has a sheave rotatably mounted thereon which is operably engaged with the first cord between the first and second ends thereof, and which coacts therewith to affect movement of the eyelet, and wherein the second member has a sheave rotatably mounted thereon and which is operably engaged with the second cord between the first and second ends thereof, and wherein the first member has a male fastening portion, and the second member has a complimentary female fastening portion which receives the male fastening portion in releasable interlocking relation therewith; and a tool selectively engageable with the coupling to detach the first and second members.
  • 37. A weaving device as claimed in claim 36, and wherein the male portion includes two substantially equal length, resiliently deflectable prongs, and wherein each prong is disposed in substantially parallel, spaced, juxtaposed relation relative to the other, and wherein each prong has a distal end and a laterally disposed inwardly facing and hook-shaped terminus, and wherein each hook-shaped terminus faces the other, and a gap is defined therebetween.
  • 38. A weaving device as claimed in claim 37, and wherein the female portion includes a locking member having opposite diverging sides, and wherein the respective prongs resiliently deflect outwardly away from one another to enlarge the gap as the prongs forcefully engage the diverging sides of the locking member, and wherein continued movement of the prongs against the diverging sides of the locking member causes the terminus of each hook to proceed past the locking member and effect a snap-fit with the locking member.
  • 39. A weaving device as claimed in claim 38, and wherein the second member defines an aperture therein, and wherein each terminus partially occludes the aperture, and wherein the tool is shaped so as to be inserted through the aperture and to engage each exposed terminus and resiliently deflect the same outwardly with respect to the locking member to cause the release of the first member from the second member.
  • 40. A coupling and associated tool for use with a weaving device which has a frame, an eyelet movably mounted on the frame, and a motor which selectively produces a motive force which acts upon the eyelet, the coupling and related tool comprising:a first member which is mounted in force transmitting relation relative to the eyelet, the first member having a main body with opposite first and second ends, and wherein the main body defines an internal cavity, and wherein an aperture is formed in the first end of the main body and communicates with the cavity, a sheave rotatably mounted in the cavity, and a pair of resiliently deflectable arms disposed on the second end of the main body, and wherein each of the deflectable arms has a proximal end which is made integral with the second end of the main body, and an opposite distal end, and wherein the respective deflectable arms move along a path of travel between a locked position and an unlocked position, and wherein a space is defined between the respective deflectable arms, and the second end of the main body; second member releasably coupled to the first member, and wherein the second member has a main body with opposite first and second ends, and wherein the second end is disposed in force receiving relation relative to the motive force, and wherein the main body defines a tool receiving aperture formed in the main body and is located intermediate of the first and second ends of the main body, and wherein a sheave is rotatably mounted adjacent the second end of the main body, and wherein a locking member is mounted on the second member, and wherein when the first and second members are releasably coupled together, the respective deflectable arms are received in the second member and are disposed in releasable interlocking relation relative to the locking member, and partially occlude the tool receiving aperture; and a tool for mating receipt in the tool receiving aperture, the tool facilitating the engagement and disengagement of the first and second members, and wherein the tool, when received in the tool receiving aperture, disengages the respective deflectable arms from the locking member.
  • 41. A coupling and associated tool as claimed in claim 40, and wherein, during operation of the respective weaving device, the coupling reciprocally moves along a path of travel, and wherein a line of reference is defined by the coupling and wherein the line of reference is substantially coaxial with the path of travel and extends between the first end of the first member and the second end of the second member, and wherein the deflectable arms are substantially parallel to, and laterally offset from, the line of reference.
  • 42. A coupling and associated tool as claimed in claim 41, and wherein the distal end of each deflectable arm has an engagement surface thereon which is obliquely oriented relative to the line of reference, and wherein the engagement surfaces coact with the locking member to releasably interlock therewith when the locking member is disposed within the space defined between the respective arms, and the deflectable arms are in the locked position.
  • 43. A coupling and associated tool as claimed in claim 42, and wherein the sheave mounted on the first member has an axis of rotation which is oriented along the line of reference.
  • 44. A coupling and associated tool as claimed in claim 43, and wherein the distal end of each deflectable arm hooks inwardly, one toward the other.
  • 45. A coupling and associated tool as claimed in claim 44, and wherein the respective deflectable arms are substantially equal length.
  • 46. A coupling and associated tool as claimed in claim 45, and wherein the locking member has a proximal end which is adjacent to the first end of the second member, and the distal end which is adjacent to the tool receiving aperture, and wherein the proximal end of the locking member has a divergent engagement surface formed thereon which coacts with the deflectable arms to deflect same to the unlocked position during the engagement of the first member with the second member.
  • 47. A coupling and associated tool as claimed in claim 46, and wherein the sheave mounted on the second member has an axis of rotation which is oriented along the line of reference.
  • 48. A coupling and associated tool as claimed in claim 47, and wherein the locking member lies along the line of reference and is substantially symmetrical about the line of reference.
  • 49. A coupling and associated tool as claimed in claim 48, and wherein, during mating receipt of the tool in the tool receiving aperture, the tool displaces the deflectable arms from the aperture and moves same to the unlocked position, allowing release of the first and second members.
  • 50. A coupling and associated tool as claimed in claim 49, wherein the engagement surface diverges as it extends from the first end of the second member in the direction of the tool receiving aperture.
  • 51. A coupling and associated tool as claimed in claim 50, wherein the tool has a pair of opposed flutes which individually engage the respective deflectable arms which partially occlude the tool receiving aperture.
  • 52. A coupling and associated tool as claimed in claim 51, wherein the tool has an elongated main body with a proximal and distal end, and wherein the flutes extend along the main body, and wherein the distal end has a reduced cross-sectional dimension relative to the remaining portion of the main body.
US Referenced Citations (13)
Number Name Date Kind
3865148 Wolfgang et al. Feb 1975
3918500 Katsumata Nov 1975
4034782 Bucher Jul 1977
5309950 Bassi et al. May 1994
5628347 Rush May 1997
5819813 Dewispelaere Oct 1998
5839481 Bassi et al. Nov 1998
5860454 Mista et al. Jan 1999
5911247 Waters Jun 1999
6041831 Kuoni et al. Mar 2000
6050302 Guse et al. Apr 2000
6085803 Dewispelaere Jul 2000
6105628 Duhamel Aug 2000
Foreign Referenced Citations (2)
Number Date Country
421 370 A1 Oct 1990 EP
0292632 Jul 1987 EP
Non-Patent Literature Citations (2)
Entry
Staubli AG brochure; “Name-Weaving Jacquard Machine CX 160”; undated; 6 pages.
Grosse Webereimaschinen GmbH “Electronic High Speed Jacquard-Machine EJP-3”; undated; 4 pages.