Information
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Patent Grant
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6520389
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Patent Number
6,520,389
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Date Filed
Wednesday, March 27, 200222 years ago
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Date Issued
Tuesday, February 18, 200321 years ago
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Inventors
-
-
Examiners
- Calvert; John J.
- Smith; James G
Agents
-
CPC
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US Classifications
Field of Search
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International Classifications
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Abstract
A quilting needle for achieving substantially uniform stitches in a multi-layer fabric/batten quilting substrate. The needle is formed as an elongated straight slender needle body having an eyelet at one end thereof sized for receiving a quilting thread therethrough and a sharp quilting fabric piercing point at another end of the needle body. A viewable stitch size guide is permanently disposed on the needle body so as not to disrupt the smooth needle body surface and is positioned from the point a distance equal to a desired stitch size. Successive stitches formed into the substrate of uniform size or length when the needle body is consistently pierced through the substrate to a depth defined when said stitch size guide just touches or meets and aligns with an obverse surface of the substrate before piercing the point into a reverse surface of the substrate to complete each stitch.
Description
BACKGROUND OF THE INVENTION
1. Scope of Invention
This invention relates generally to needles used for sewing and quilting, and more particularly to a quilting needle which provides a viewable indicia to achieve smaller and more consistent stitch sizing.
2. Prior Art
The art of quilting involves stitching, sewing or covering with lines or patterns through multiple layers of cloth or fabric material between which a padding or batten is positioned to form an intermediate layer for added thickness, padding and warmth. Quilting needles are used to apply the hand stitching to achieve the finished product which is typically at least three layers of sandwiched batten layer surrounded on either side by a flexible fabric material of choice. These multi-layers are first basted together with large stitches and then quilt-stitched with much smaller and ideally uniformly sized stitches for achieving a finished, durable product.
The art of quilting is enhanced when many, if not all, of the quilting stitches are relatively small and uniform in size. A basting stitch might be on the order to ¼″ to ½″ in length, whereas a small fine quality quilting stitch might be on the order of ⅛″ or in the range of ten quilting stitches per inch.
Several variables associated with quilting affect the desired quality of uniform stitch size, including the size of the needle, the ability of the quilter to maintain stitch size and evenness, and the thickness of the batting layer. Because the batting or intermediate layer of the multi-layered substrate to be quilted comes in various thicknesses, the consistency of substrate compression during each stitch will affect the ultimate outcome of consistency.
A quilting tool invented by Johns and disclosed in U.S. Pat. No. 4,616,770 is there described which facilitates making stitches of uniform size and consistency. This quilting tool includes an elongated handle portion and a spoon-shaped portion which is utilized to form a small ridge in the fabric through which the quilting needle is easily passed.
Lampley, in U.S. Pat. No. 4,608,939 teaches a quilting or sewing guide in the form of a pattern or template positioned against both the reverse and obverse side of the multi-layer substrate and having aligned perforations through each of the templates through which the stitches are formed. Because the perforations are evenly spaced apart, the stitch consistency is achieved.
The following additional prior art devices are known to applicant which are, in some way, intended to facilitate the sewing or knitting process.
U.S. Pat. No. 2,258,925 to Burg
U.S. Pat. No. 2,378,544 to Fosse
U.S. Pat. No. 5,409,004 to Sloan
U.S. Pat. No. D413,431 to Allender
U.S. Pat. No. D404,907 to Vincente
U.S. Pat. No. 2,922,420 to Cheng
The present invention provides a uniquely permanently marked quilting needle utilized for hand basting and quilting of the multi-layer quilting substrate to achieve even stitch size regardless of the ability of the quilter, needle size or batting thickness. Permanent viewable indicia are applied along the length of the quilting needle at a specific distance from the needlepoint. By utilizing this marking or indicia, the quilter will consistently recognize the correct needle depth into or from the quilting substrate, at which point the needle is then pierced back through the substrate to complete the stitch or to start the next stitch. Multiple marks may be placed along the length of the needle body at specific desired distances from the point of the needle to allow the quilter to consistently implement more than one stitch size such as when basting the multi-layer quilt substrate together.
BRIEF SUMMARY OF THE INVENTION
This invention is directed to a quilting needle for achieving substantially uniform stitches in a multi-layer fabric/batten quilting substrate. The needle is formed as an elongated straight slender needle body having an eyelet at one end thereof sized for receiving a quilting thread therethrough and a sharp quilting fabric piercing point at another end of the needle body. A viewable stitch size guide is permanently disposed on the needle body so as not to disrupt the smooth needle body surface and is positioned from the point a distance equal to a desired stitch size. Successive stitches formed into the substrate of uniform size or length when the needle body is consistently pierced through the substrate to a depth defined when said stitch size guide just touches or meets and aligns with an obverse surface of the substrate before piercing the point into a reverse surface of the substrate to complete each stitch.
It is therefore an object of this invention to provide a quilting needle which will facilitate accurate stitch size placement in a multi-layer quilting substrate.
It is another object of this invention to enhance the quilting stitch consistency of a quilter such as someone just beginning to develop such skills.
It is still another object of this invention to provide a quilting needle with viewable indicia disposed thereon which will facilitate the placement of more than one stitch length consistently into a multi-layer quilting substrate.
In accordance with these and other objects which will become apparent hereinafter, the instant invention will now be described with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a side elevation view of one embodiment of the invention.
FIGS. 2
,
3
and
4
are partial views similar to
FIG. 1
showing alternate embodiments of the invention.
FIGS. 5
a
to
5
d
sequentially demonstrate the use of the invention as shown in FIG.
3
.
FIGS. 6
a
to
6
c
show the stitching sequence utilizing the embodiment of
FIG. 1
with respect to a thicker multi-layer quilting substrate.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to the drawings and particularly to
FIGS. 1
to
4
, one embodiment of the invention is shown in
FIG. 1
, generally at numeral
10
. This embodiment
10
includes an elongated straight, slender needle body
12
which is selected in size to be particularly useful to the art of quilting. This needle
10
includes an eyelet
14
formed at one end thereof and a sharpened point
16
disposed at the other end of the needle body
12
. Again, the overall size and configuration of the quilting needle
10
is of a conventional nature depending on the skill and preference of the quilter.
A viewable stitch size indicia or band
20
is applied circumferentially around the needle body
12
. Importantly, the viewable indicia or band
20
is permanently attached to or dyed into the material forming needle body
12
such as by permanently indelible ink, etching, particle abrasion and the like which does not substantially interrupt the smooth continuous cylindrical outer surface of the needle
10
. The preferred method of applying the band
20
is by heat-bonding a band of paint which will permanently fuse the paint band into the porous material forming the needle.
By providing a viewable indicia or band
20
having a length
20
a
, two stitch size marks or edges are provided at
19
and
21
which are disposed a specific length from the point
16
of the quilting needle
10
. The very distal portion
18
of the quilting needle
10
is uncoated over a length
18
a
, while the indicia or band
20
is viewably distinct either by color or surface texturing to appear substantially differently so that either of the marks or edges
19
or
21
is quickly discernable during the quilting process and as better described herebelow with respect to
FIGS. 6
a
,
6
b
and
6
c.
In
FIG. 2
, another embodiment of the invention is there shown at
22
. This embodiment
22
includes two spaced sections of viewable surface indicia
26
and
30
. Area
26
has a length of
26
a
terminating at
27
, while area has a length
30
a
which extends between edges
29
and
31
. Each of these viewably distinct edges
27
,
29
and
31
define separate stitch length opportunities for consistently applying a quilting stitch into a multilayer substrate of different stitch lengths. The shorter stitch length would be applied utilizing edge
27
, an intermediate quilting stitch length would be utilized using edge
29
, while the longest of the quilting stitches available utilizing this embodiment
22
would be by utilizing edge
31
. It is here noted that the typical length of quilting or sewing stitches which are encountered by a quilter or seamstress are in the range of as small as 10 to 12 stitches per inch all the way up to large basting stitches which extend up to ½″ and even beyond at the user's choice.
In
FIG. 3
, another embodiment
32
is there shown. In this embodiment
32
, the distal end portion
34
of the quilting needle
32
is unmarked while two spaced bands or indicia
36
and
40
are applied in spaced apart fashion on either end of unmarked portion
38
in an amount equal to
38
a
of the unmarked or uncoated section
38
. In this embodiment then, four separate quilting stitch size indicia at edges
35
,
37
,
39
and
41
are provided. Thus, the quilter would predetermine the length of a particular quilting stitch to be applied and then choose the appropriate mark or indicia
35
,
37
,
39
, or
41
to begin to apply the quilting stitches of that length uniformly. Note that, through the utilization of only one needle marked within the scope of this invention, the quilter or seamstress is afforded the ability to select the stitch length at will, depending upon the particular area of the quilting process currently receiving attention.
In
FIG. 4
, this embodiment
42
includes very narrow bands
48
and
50
of viewable indicia which may be preferred by some quilters. In this embodiment, the quilter would generally utilize each of these narrow bands or indicia
48
and
50
(⅛″ or less) which are spaced from the tip
43
in amounts generally equal to
44
a
and
46
a
as desired. The distal tip portion
44
and the needle section
46
are unmarked.
Referring now to
FIGS. 5A
to
5
D, the steps of applying stitching into a multi-layer quilting substrate shown generally at numeral F are there demonstrated with the embodiment
32
shown in
FIG. 3. A
length of thread T has been inserted through the eyelet
52
prior to commencement in
FIG. 5
a
. The point
33
is first pierced through the obverse surface O of substrate F in the direction of arrow A a distance such that edge
35
of the indicia or band
36
just comes in contact, or is in alignment, with the obverse surface O. Note that the obverse surface O referred to herein is that which is viewed by, and facing the quilter. The reverse side R is referred to as the lower surface which would be downwardly facing and not directly viewable by the quilter.
In
FIG. 5
b
, the quilting needle
32
has been rotated clockwise as viewed so as to bend the substrate F at G so as to compress the thickness of the substrate F before the tip
33
and distal portion
34
are pierced upwardly through the substrate F by movement of the quilting needle
32
in the-direction of arrow B.
In
FIG. 5
c
, the quilting needle
32
is rotated in the opposite direction or counterclockwise as viewed with the stitch size mark
35
just starting to extend from the obverse surface O of
FIG. 5
b
. The quilting needle
32
is then moved in the direction of arrow C a distance so that stitch size mark
35
is again just touching the obverse surface O. By repeating this process, the installation of several uniform stitches F of the thread T which are generally of uniform consistency are installed into the substrate F.
By knotting the distal end of thread T at N as shown in
FIG. 5D
, the user may then pull the needle
32
in the direction of arrow D to tighten and secure those stitches S, after which further stitch installation will continue. The stitch size mark
35
is shown projected orthogonally to the length of the needle
34
when held parallel to and in close proximity above the substrate F. This needle placement provides an accurate needle positioning with respect to the last stitch Sa so that the point
33
thereby re-pierces the substrate F for accurate stitch sizing of the next stitch after the previous set of stitches have been tightened.
Referring now to
FIGS. 6
a
,
6
b
and
6
c
, the quilting needle
12
previously described in
FIG. 1
is being sequentially utilized to apply a quilting stitch into a thicker multi-layer substrate E. A thread T has been installed through the eyelet
14
prior to piercing the quilting needle
12
downwardly through the obverse surface O′ and through the reverse surface R′ therebelow. Movement of the quilting needle
12
is stopped when one of the desired markings, e.g.
21
just comes in contact with the obverse service O′ in
FIG. 6
a.
In
FIG. 6
b
, the needle
12
is then twisted or rotated counterclockwise as viewed in
FIG. 6
b
so as to bend the substrate E as shown. Thereafter, as seen in
FIG. 6
c
, the distal portion
18
of the quilting needle
12
is pierced through the reverse surface R′ and upwardly through the obverse surface O′ after the quilting needle
12
has been sufficiently rotated counterclockwise to form the bend J. The quilting needle
12
is then moved in the direction of arrow L until the stitch size mark
21
again just touches or comes into alignment with the obverse surface O′.
While the instant invention has been shown and described herein in what are conceived to be the most practical and preferred embodiments, it is recognized that departures may be made therefrom within the scope of the invention, which is therefore not to be limited to the details disclosed herein, but is to be afforded the full scope of the claims so as to embrace any and all equivalent apparatus and articles.
Claims
- 1. A quilting needle for achieving substantially uniform stitches in a multi-layer substrate, comprising:an elongated straight slender needle body having a substantially cylindrically continuous, uninterrupted outer surface and an eyelet formed at one end thereof sized for receiving a quilting thread there through and a sharp quilting fabric piercing point at another end of said needle body; a viewable stitch size guide permanently disposed on said needle body without substantially interrupting the diameter of the outer surface and positioned from said point a distance equal to a desired stitch size whereby successive stitches formed into the substrate are substantially uniform in size when said needle body, with quilting thread through said eyelet, is consistently pierced through the substrate to a depth defined when said stitch size guide just meets and aligns with an obverse surface of said substrate before piercing said point into a reverse surface of the substrate to complete each stitch.
- 2. A quilting needle for achieving substantially uniform stitches in a multi-layer fabric/batten substrate, comprising:an elongated straight slender needle body having an eyelet formed at one end thereof sized for receiving a quilting thread there through and a sharp quilting fabric piercing point at another end of said needle body; a viewable stitch size indicia disposed on said needle body without substantially altering the diameter thereof and positioned from said point a distance equal to a desired stitch size whereby successive stitches formed into the substrate are substantially uniform in size when said needle body, with quilting thread through said eyelet, is consistently pierced through the substrate to a depth defined as being when said indicia just meets and aligns with an obverse surface of said substrate before piercing said point into a reverse surface of the substrate to complete each stitch.
- 3. A quilting needle for achieving substantially uniform stitches in a multilayer substrate, comprising:an elongated straight slender needle body having a cylindrical surface and an eyelet formed at one end thereof sized for receiving a quilting thread there through and a sharp quilting fabric piercing point at another end of said needle body; a plurality of spaced apart rings each of which is imprinted on said needle body so as not to substantially alter the diameter of the cylindrical surface thereby and positioned from said point a different distance equal to a desired stitch size whereby successive stitches formed into the substrate are substantially uniform in size when said needle body, with quilting thread through said eyelet, is consistently pierced through the substrate to a depth defined as being when one of said rings just meets and aligns with an obverse surface of said substrate before piercing said point Into a reverse surface of the substrate to complete each stitch.
US Referenced Citations (10)