The present invention relates to a machine for stringing racquets. This stringing machine has enhanced ergonomic features to accommodate individuals of various sizes and their personal preferences.
The act of stringing a racquet requires a considerable amount of manual labor. Stringing machines assist in the process by maintaining the racquet in place and providing desired tension in the strings, but a majority of the work involved is performed by a person. More particularly, a person must align the racquet within the stringing machine, and then string each of the cross or main strings individually, followed by weaving each of the cross and main strings to form the resulting string grid.
Those in the racquet stringing business often spend many hours a day standing in front of a stringing machine. Conventional stringing machines include a stringing platform with a turntable positioned on top of a fixed stand. The turntable spins within a plane parallel to the floor. Because of the fixed orientation of the stand and the planar position of the turntable, the person stringing the racquet must adjust his or her posture to conform to the position of the stringing machine. Furthermore, the various steps involved in stringing a racquet require the racquet stringer to assume a variety of stances. In particular, one of the racquet stringer's shoulders is often positioned much higher than the other. Also, the fixed orientation of the stringing machine often induces the racquet stringer to hunch over the turntable. The awkward posture induced by conventional stringing machines often causes injuries and fatigue, which ultimately lead to reduced efficiency in the performance of the racquet stringer.
It would thus be desirable to provide a stringing machine that is ergonomically designed to allow users to work with the stringing machine without having to assume awkward or uncomfortable positions. In doing so, it would also be desirable to provide an ergonomically-designed stringing machine that can automatically adjust its orientation to accommodate individuals of various sizes. It would be further desirable for such an ergonomically-designed stringing machine to be adjustable to accommodate personal preferences.
The present invention presents an ergonomically-designed racquet stringing machine for stringing of a racquet by a user. The racquet stringing machine can be adjusted to accommodate individuals of various sizes and their personal preferences. The stringing machine includes a base configured to support the stringing machine on a generally horizontal surface, a stand extending upwardly from the base, and a stringing platform coupled to an upper region of the stand, with the stringing platform supporting at least one racquet mount for securing the racquet about a stringing plane. The stringing machine may also include an electronic control unit.
In one embodiment, the stringing machine includes a platform tilt assembly coupled to the stringing platform and to the stand, with a control unit coupled to the stringing platform and operably coupled to the platform tilt assembly. In this embodiment, the control unit is capable of generating a first control signal to the platform tilt assembly to adjust the position of the stringing platform and the angle of the stringing plane with respect to the horizontal surface, thereby enabling a user to tilt the stringing platform forward for a more comfortable position during one or more steps of the racquet stringing process. For example, the platform tilt assembly may be configured to adjust the angle of the stringing plane with respect to the horizontal surface by an amount within the range of 0 to 30 degrees, or within the range of 1 to 15 degrees. More particularly, the stringing platform includes a front surface generally facing the user during stringing of the racquet. The platform tilt assembly can adjust the angle of the stringing plane about a generally horizontal pivot axis extending generally parallel to the front surface of the stringing platform.
The platform tilt assembly can include a drive unit configured to reposition an actuator in response to the first control signal from the control unit. In particular, the actuator can be coupled between the stringing platform and the stand, with the actuator extending to rotate the stringing platform about a generally horizontal pivot axis with respect to the stand.
The stringing platform may support a turntable and a string tensioning assembly, with the string tensioning assembly including a string puller head coupled to a puller motor. The turntable and the string puller head can maintain their positions relative to the stringing plane as the stringing platform is tilted by the platform tilt assembly. In certain embodiments, the string puller head may include a self-guiding tension puller having a tapered housing.
Similarly, the stringing machine may include a control assembly housing coupled to the stringing platform, with the control assembly housing being capable of tilting along with the stringing platform. The control assembly housing may be formed primarily of die-cast aluminum. Additionally, the control assembly housing may define a tool storage region that is shaped to retain tools in all stringing plane positions of the stringing machine.
In certain embodiments, the stringing machine may possess a tilted configuration of the stringing platform in which the stringing plane is fixed at an angle of about 1 to about 15 degrees from the horizontal surface. Alternatively, the angle of the stringing plane may be adjusted by manually adjusting a platform tilt assembly coupled to the stringing platform, at an angle of 1 to about 15 degrees from the horizontal surface, for example.
As mentioned above, the stringing machine may include a tool storage region coupled to the stringing platform and designed to hold tools. The tool storage region or tool storage tray may have a bottom surface lying in a plane that is non-parallel with the stringing plane. For example, the bottom surface of the tool storage tray my lie in a plane that is approximately parallel with the horizontal surface while the stringing plane is tilted. As a further example, the bottom surface of the tool storage tray be lie in a plane that is at an angle of about 1 to about 15 degrees from the stringing plane.
The stringing machine may also include at least one string clamps that can be positioned and repositioned within the stringing plane, with each string clamp having an over-molded grip. The over-molded grip may be formed substantially of rubber. This grip provides improved comfort to the user.
The stringing platform may include a turntable rotatable about a generally vertical axis. Additionally, the turntable may include a ring centered about the generally vertical axis, with a releasable resistance assembly configured to releasably engage the ring to prevent rotation of the turntable about the generally vertical axis.
In another embodiment, the stringing machine includes a height adjustment assembly coupled to the stand, the stringing platform, and/or the base, and a control unit operably coupled to the height adjustment assembly. In this embodiment, the control unit is capable of generating a first control signal to the height adjustment assembly to automatically adjust the height of the stringing machine based upon a selected user profile. The height adjustment assembly can adjust the height of the stringing machine in response to the first control signal by a distance within the range of 0.25 inches to 24 inches, for example. More preferably, the height adjustment range can be approximately 11 inches. The height adjustment assembly may include a height adjustment motor coupled to the stand, with the height adjustment motor driving a gear assembly to adjust the height of the stringing machine. The control unit may be capable of storing at least one user profile and automatically adjusting the height of the stringing machine in accordance with the selected stored profile.
In certain embodiments, the stringing machine may include an electronic control unit operably coupled to the stringing platform, wherein the control unit is capable of storing at least one user profile and generating a first control signal to automatically adjust at least one parameter of the machine, such as machine height, angle of stringing platform, or string tension, based upon a selected user profile. In particular, the user profile may include the user's height, a preference for metric or English units, a language preference (English, Spanish, French, German, etc.), tension indication preference (visual, auditory, or both), stringing pattern preference, pre-stretch preference, and/or any other specified preferences. For example, the electronic control unit may adjust the height of the stand based on the user's height.
Other features that the electronic control unit may possess include preferential tension control, such as the capability to adjust the tension in the strings of a racquet while the racquet is being strung in accordance with the user's preference, and/or the capability to maintain tension in cross strings at a different level of tension than in main strings. The electronic control unit may include a display having a touch pad on which a user can adjust tension in the string during one or more steps of the stringing process. Additionally, or alternatively, the electronic control unit may be configured to allow for the automatic machine adjustments to be manually overridden. The electronic control unit may also have the capability to display two or more tension notification signals, such as a visual blinking of lights and an auditory beeping indicator. The user may elect a single tension notification signal of their choice, or any two or more of the signals to be used simultaneously.
Also the electronic control unit may include a USB interface, an SD card interface, an MP3 player interface, one or more speakers, and/or other peripheral capabilities that allow a user to simultaneously employ other electronic devices for listening to music, communicating with others, or the like. The control unit itself may be modular, thereby allowing a user to replace or repair just the control unit, rather than having to either replace the entire machine or send the entire machine to a repair facility. Additionally, the stringing machine may include an external power source operatively attached to the electronic control unit. By locating the power source outside the body of the stringing machine, this configuration may facilitate importation procedures concerning approval of electrical devices.
The invention also presents a method of controlling tension in a racquet while stringing a racquet using a racquet stringing machine as described herein. More particularly, the method includes securing a racquet to the stringing platform of a racquet stringing machine and selecting a stored user profile in an electronic control unit operably coupled to the stringing platform, in response to which the electronic control unit generates a first signal to automatically adjust tension in the string. The user strings main strings in the racquet, guides the string through a tension puller, strings cross strings in the racquet, and again guides the string through the tension puller. The electronic control unit may pre-stretch the string, depending on the user's preferences. As described above, the user may adjust tension in the string by pressing an adjustment indicator on a display operably connected to the electronic control unit.
Any one or more of the stringing machine embodiments and methods described herein may be applied to machines for stringing tennis racquets, racquetball racquets, squash racquets, badminton racquets, and any other strung racquet. Regardless of the type of racquet, compatibility of the stringing machine with the user is greatly improved by using any of the stringing machine enhancements in this invention.
Referring to
The stringing machine 20 includes a base 22 configured to support the stringing machine 20 on a generally horizontal surface, a stand 24 extending upwardly from the base 22, and a stringing platform 26 coupled to an upper region 28 of the stand 24, with the stringing platform 26 supporting at least one racquet mount 70 for securing the racquet 32 about a stringing plane 40. The base 22 and stand 24 may be a single-leg design, as illustrated in
Conventional stringing machines 46 (
When stringing a racquet 32, the racquet 32 must first be clamped onto the adjustable stringing platform 26. As illustrated in
Additional steps in the stringing process also induce poor posture for many users. As shown in
Similarly, the detail-oriented process of weaving cross strings may also cause neck strain or other discomfort, as exemplified in
In one embodiment, the stringing machine 20 includes a platform tilt assembly 48 coupled to the stringing platform 26 and to the stand 24, with a control unit 30 (see FIGS. 1 and 9-13) coupled to the stringing platform 26 and operably coupled to the platform tilt assembly 48. In this embodiment, the control unit 30 is capable of generating a first control signal to the platform tilt assembly 48 to adjust the position of the stringing platform 26 and the angle θ of the stringing plane 40 with respect to the horizontal surface, thereby enabling a user to tilt the stringing platform 26 forward, as illustrated in
The platform tilt assembly 48 can include a drive unit 49 configured to reposition an actuator 50 in response to the first control signal from the control unit 30, as illustrated in
As illustrated in
As illustrated in detail in
The stringing machine 20 may also include a control assembly housing 64 coupled to the stringing platform 26, with the control assembly housing 64 being capable of tilting along with the stringing platform 26. The control assembly housing 64 may be formed primarily of die-cast aluminum. In fact, any or all of the major components of the stringing machine 20, namely the base 22, stand 24, and stringing platform 26, may be formed of die-cast aluminum or other metal, wood, plastic, high-strength polymer, composite materials, or any combination of these materials, for example.
The control assembly housing 64 may define a tool storage region 66, as shown in
As illustrated in
Another feature that may be present on the stringing platform 26 is a dark or black surface on a racquet-facing surface 78 of the stringing platform 26. The dark surface enables the user to see the string more easily during the stringing process. A racquet-facing surface 78 is indicated in
The turntable 54 may be rotatable about a generally vertical axis 80 (see
Additionally, the turntable 54 may include a ring 82 centered about the axis 80, with a releasable resistance assembly 84 configured to releasably engage, and disengage, the ring 82 to prevent rotation of the turntable 54 about the axis 80, as illustrated in
In another embodiment, illustrated in
As mentioned, the stringing machine 20 may include an electronic control unit 30 (
In particular, the user profile may include the user's height, a preference for metric or English units, a language preference (English, Spanish, French, German, etc.), string tension indication preferences (visual, auditory, or both) including main string stringing tension, cross string pulling tension, knot tension, and the rate at which the tension is applied to the string, stringing pattern preference, pre-stretch preference, and/or any other specified preferences. For example, the user may input his or her height in response to which the electronic control unit 30 may activate the drive mechanism to automatically adjust the height of the stand 24 to achieve a preferred height of the stringing platform 26 based on pre-programmed data correlating user height with a comfortable turntable height. After clamping the racquet 32 in place, the user may press a button on the electronic control unit 30 in response to which the electronic control unit 30 may then activate another drive mechanism to automatically adjust the angle θ of the stringing platform 26 to achieve a preferred angle of the stringing platform 26 also based on pre-programmed data correlating user height with a comfortable turntable height and angle at which to string the racquet 32. This pre-programmed data may be derived from anthropometric surveys, for example.
In a preferred embodiment, the racquet stringing machine 20 is positionable between at least a main stringing position and a cross string stringing position. The main stringing position includes a first predetermined height and a first predetermined angle between the stringing plane and the horizontal surface. In one particularly preferred embodiment, the first predetermined height, which is the distance between the horizontal support surface and the height of the stringing plane (when positioned horizontally), is approximately 42 to 45 inches, and the first predetermined angle is approximately 10 degrees.
The cross string stringing position includes a second predetermined height and a second predetermined angle between the stringing plane and the horizontal surface. The second predetermined height is different from the first predetermined height, and wherein the second predetermined angle is different from the first predetermined angle. In one particularly preferred embodiment, the second predetermined height, which is the distance between the horizontal support surface and the height of the stringing plane (when positioned horizontally), is approximately 45.1 to 51 inches, and the first predetermined angle is approximately 12-15 degrees.
The racquet stringing machine 20 can also be positionable in a racquet mounting position, and the racquet mounting position includes a third predetermined height and a third predetermined angle between the stringing plane and the horizontal surface. The third predetermined angle is different from the first and second predetermined angles, and the third predetermined height is different from the first and second predetermined heights. In one particularly preferred embodiment, the third predetermined height, which is the distance between the horizontal support surface and the height of the stringing plane (when positioned horizontally), is approximately 40-41 inches, and the first predetermined angle is approximately 0 degrees, such that the racquet is horizontal when mounted onto the stringing machine. The values of the first, second and third predetermined heights and the first, second and third predetermined angles are entirely configurable and can be adjusted or varied to accommodate a particular application, user or group of users. The amounts listed above are examples only, and are not intended to be limiting.
The block diagram in
The personal profiles may be stored by the user's initials, and may include the user's height, language preference, metric/English units preference, a preference of displaying either target tension or real-time (i.e., ramping up) tension while the machine is tensioning the strings, a preferred knot tension, a pre-stretch preference, same or reduced tension in the cross strings preference, tournament settings, or other stringing pattern preference. For example, some users may opt to have increased tension in the string when tying the knot, with the last string being pulled at 5-10% greater tension. The increased knot tension allows the string to relax a bit after the knot is tied, thus resulting in a tension in the last string that is essentially equivalent to the tension in the other strings.
Many users opt to have a stringing machine pre-stretch the strings, with up to about 20% more tension, which is carried out by a slow stretch followed by faster stretching. For example, the pre-stretching procedure may include an initial pull with 10% more tension, namely with an initial pull to 55 pounds (lbs.), followed by relaxation, and then a subsequent pull to 50 lbs. As another example, the pre-stretch procedure may include an initial pull to 55 lbs., followed by a pull to a lower amount such as 30 lbs., followed by a pull back to 55 lbs. The actual stretch amounts may be customized by the user. Pre-stretching typically results in a more accurate and sustainable tensioning of the strings. Many users also opt to have the cross strings strung at a lower tension, such as about 2 lbs. lighter than the main strings, which equalizes the face of the racquet 32 and also facilitates removal of the racquet 32 from the stringing machine 20 upon completion of the stringing process. Additionally, the control unit 30 may provide the user with the option of adjusting the tension during one or more steps in the stringing process. As illustrated in
Other options available to the user may include options for indicating that the target tension has been reached. For example, a load cell 108 (
The control unit 30 may also include software that is capable of tracking the number of string pulls performed by a particular user over a particular time interval, the amount of time it takes to string each racquet, the number of racquets strung, and the average time it takes to string each racquet. Accordingly, the control unit 30 can be used to record the stringing history of the stringing machine 20 as a whole, or that of particular users. Such information could potentially be used to gauge the duration of a particular racquet stringing period, the productivity of a particular stringer, and/or the overall use of the machine.
The electronic control unit 30 may contain a variety of additional features that enhance the functionality of the machine 20. For example, the unit 30 may include a universal serial bus (USB) interface that is compatible with such devices as MP3 players, speakers, personal digital assistants (PDAs), gaming devices, and virtually any other device with a USB connector. Additionally, the unit 30 may include a USB to SD card reader, or SD card interface. With an SD card reader, a program on the card can be run when the card is present, and when the card is removed the main computer within the control unit 30 will be the program source. The SD card reader can be used to correct programs and upgrade software, thus allowing the control unit 30 to be updated without the need to replace the entire stringing machine 20, or even the entire electronic control unit 30. The control unit 30 may also include one or more built-in speakers 86, A/V jacks, and/or a pocket with a speaker jack. Another feature that may be present on the control unit 30 is a touch-panel interface 106, as illustrated in
As illustrated in
Additionally, the stringing machine 20 may include an external power source 110 operatively attached to the electronic control unit 30, as illustrated in
The invention also presents a method of controlling tension in a racquet 32 while stringing a racquet 32 using a racquet stringing machine 20 as described herein. More particularly, the method includes securing a racquet 32 to the stringing platform 26 of a racquet stringing machine 20 and selecting a stored user profile in an electronic control unit 30 operably coupled to the stringing platform 26, in response to which the electronic control unit 30 generates a first signal to automatically adjust tension in the string. As described in greater detail above, the user strings main strings in the racquet 32, guides the string through a tension puller 60, strings cross strings in the racquet 32, and again guides the string through the tension puller 60. The electronic control unit 30 may pre-stretch the string, depending on the user's preferences. As also described above, the user may adjust tension in the string by pressing an adjustment indicator on a display operably connected to the electronic control unit 30.
Any one or more of the stringing machine embodiments described herein may be applied to machines for stringing tennis racquets, racquetball racquets, squash racquets, badminton racquets, and any other strung racquet. In particular, the stringing machine 20 may be used to string racquets for use in an organized professional league and/or in competitive play. Furthermore, the stringing machine 20 may be configured to string racquets in a manner that meets ITF Rules of Tennis requirements for racquet strings. Regardless of the type of racquet 32, compatibility of the stringing machine 20 with the user is greatly improved by using any of the stringing machine enhancements in this invention.
The stringing machine of the present invention provides users with a customized and readily adjustable stringing experience. The stringing machine enables a particular user to position the racquet stringing platform in an optimum position for each portion of the stringing process, thereby reducing stringer fatigue. The stringing machine of the present invention can increase the efficiency of the stringing process. The stringing machine readily adjusts to the preferences of multiple users thereby improving the effectiveness and efficiency of all users.
While the preferred embodiments of the invention have been illustrated and described, it will be appreciated that various changes can be made therein without departing from the spirit and scope of the invention. For example, while the embodiments described herein are illustrated in a stringing machine for stringing a tennis racquet, the principles of the present invention could also be used for stringing machines for stringing practically any other type of racquet. Accordingly, it will be intended to include all such alternatives, modifications and variations set forth within the spirit and scope of the appended claims.
The present invention claims the benefit of the filing date under 35 U.S.C. §119(e) of U.S. Provisional Patent Application Ser. No. 60/922,938, filed on Apr. 11, 2007, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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60922938 | Apr 2007 | US |