This invention relates in general to a gas turbine engine and structure for variably directing compressed air onto a gas turbine engine vane carrier.
Controlling gas turbine engine blade tip clearance is desirable so as to establish high turbine efficiency. Turbine efficiency improves as the clearance or gap between turbine blade tips and a surrounding static structure is minimized.
During transient operations, the blade tips respond to the temperature of the hot working gases at different rates than the static structure. The difference in response results in the transient clearances being “pinched” such that the clearance at the transient time point is tighter than the clearance at steady state operation. In addition, during transient conditions such as during shutdown, the engine casing can thermally distort which results in local “pinching.” Although the casing is less distorted at steady state, the transient distortion effect must be considered when determining proper blade tip clearance. Since the majority of the gas turbine engine running time occurs during steady state operation, allowing clearance for the transient distortion effect results in a performance penalty at steady state.
In accordance with a first aspect of the present invention, a gas turbine engine is provided comprising: an engine casing; a compressor for generating compressed air; a turbine; and fluid supply structure. The turbine may comprise: at least one upstream row of vanes; at least one downstream row of vanes downstream from the at least one upstream row of vanes; vane carrier structure surrounding at least one row of vanes; and impingement plenum structure at least partially surrounding the vane carrier structure capable of impinging compressed air onto the vane carrier structure. The fluid supply structure may comprise: first fluid path structure defining a first path for compressed air to travel to the impingement plenum structure; second fluid path structure defining a second path for compressed air to travel toward the at least one downstream row of vanes; and fluid control structure selectively controlling fluid flow to the first and second fluid path structures.
The fluid control structure may permit compressed air to flow through the first fluid path structure during a steady state operation of the gas turbine engine and permit compressed air to flow through the second fluid path structure during a transient operation of the gas turbine engine.
The engine casing and the vane carrier structure may define an internal chamber in which the plenum structure is located. Compressed air passing through the first fluid path structure flows into the plenum structure, passes from the plenum structure so as to impinge on the vane carrier structure and travels through bores in the vane carrier structure to the at least one downstream row of vanes.
The gas turbine engine further comprises: at least one downstream row of blades, and at least one downstream ring segment structure surrounding the at least one downstream row of blades. The at least one downstream ring segment structure and the vane carrier structure define at least one downstream inner cavity. The at least one downstream inner cavity may receive compressed air from the internal chamber.
In accordance with a first embodiment, the fluid control structure may comprise a valve controlling fluid flow to the first and second fluid path structures. The plenum structure may comprise: at least one impingement manifold; and a plurality of impingement tubes coupled to and communicating with the impingement manifold. The impingement tubes may be axially spaced apart from one another.
Each of the impingement tubes may be sized such that less compressed air is provided by an impingement tube the more downstream the impingement tube is located.
In accordance with a second embodiment of the present invention, the fluid control structure may comprise a first valve controlling fluid flow through the first fluid path structure and a second valve controlling fluid flow through the second fluid path structure.
In accordance with a second aspect of the present invention, a gas turbine engine is provided comprising: an engine casing; a compressor for generating compressed air; a turbine; and fluid supply structure. The turbine may comprise: at least one upstream row of vanes and at least one downstream row of vanes; vane carrier structure surrounding at least one row of vanes; and plenum structure at least partially surrounding the vane carrier structure capable of impinging compressed air onto the vane carrier structure. The fluid supply structure may comprise: first fluid path structure defining a first path for compressed air to travel to the plenum structure; second fluid path structure defining a second path for compressed air to travel toward the at least one downstream row of vanes; and fluid control structure capable of permitting compressed air to flow through one of the first fluid path structure and the second fluid path structure. The fluid control structure may permit compressed air to flow through the first fluid path structure during a steady state operation of the gas turbine engine and may permit compressed air to flow through the second fluid path structure during a transient operation of the gas turbine engine.
The engine casing and the vane carrier structure may define an internal chamber in which the plenum structure is located. Compressed air passing through the first fluid path structure flows into the plenum structure, and passes from the plenum structure into the internal chamber.
The gas turbine engine may further comprise: at least one downstream row of blades, and at least one downstream ring segment structure surrounding the at least one downstream row of blades. The at least one downstream ring segment structure and the vane carrier structure may define at least one downstream inner cavity. The at least one downstream inner cavity may receive compressed air from the internal chamber.
In accordance with a first embodiment of the present invention, the fluid control structure may comprise a valve controlling fluid flow to the first and second fluid path structures.
The impingement plenum may comprise: at least one impingement manifold; and a plurality of impingement tubes coupled to and communicating with the impingement manifold. The impingement tubes may be axially spaced apart from one another.
Each of the impingement tubes may be sized such that less compressed air is provided by an impingement tube the more downstream the impingement tube is located.
The vane carrier structure may comprise at least one radially outwardly extending rail, and wherein at least one of the impingement tubes may direct air such that it impinges on the at least one rail.
In accordance with a second embodiment of the present invention, the fluid control structure may comprise a first valve controlling fluid flow through the first fluid path structure and a second valve controlling fluid flow through the second fluid path structure.
In accordance with a third aspect of the present invention, a gas turbine engine is provided comprising: an engine casing; a compressor for generating compressed air; a turbine; and fluid supply structure. The turbine may comprise: at least one upstream row of vanes; at least one downstream row of vanes downstream from the at least one upstream row of vanes; vane carrier structure surrounding at least one row of vanes; and plenum structure at least partially surrounding the vane carrier structure for impinging compressed air onto the vane carrier structure. The plenum structure may comprise: at least one impingement manifold; and first and second impingement tubes coupled to and in communication with the manifold. The first tube may be located nearer to the compressor than the second tube and the first tube may have a cross-sectional area greater in size than the second tube such that the first tube delivers a greater amount of compressed air than the second tube. The fluid supply structure may comprise: first fluid path structure defining a first path for compressed air to travel to the plenum structure; second fluid path structure defining a second path for compressed air to travel toward the at least one downstream row of vanes; and fluid control structure selectively controlling fluid flow to the first and second fluid path structures.
While the specification concludes with claims particularly pointing out and distinctly claiming the present invention, it is believed that the present invention will be better understood from the following description in conjunction with the accompanying Drawing Figures, in which like reference numerals identify like elements, and wherein:
In the following detailed description of the preferred embodiment, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration, and not by way of limitation, a specific preferred embodiment in which the invention may be practiced. It is to be understood that other embodiments may be utilized and that changes may be made without departing from the spirit and scope of the present invention.
Reference is now made to
The turbine 16 of the present invention comprises at least one upstream row of vanes 20 and at least one downstream row of vanes 20 downstream from the at least one upstream row of vanes 20. The illustrated embodiment of the present invention comprises three upstream rows 20A-20C of vanes 20 and one downstream row 20D of vanes 20, as shown in
Vane carrier structure 30 surrounds and supports the upstream rows 20A-20C of vanes 20 and the downstream row 20D of vanes 20. The vane carrier structure 30 in the illustrated embodiment comprises upper and lower halves, wherein only the upper half 30A is illustrated in
The engine casing 14 and vane carrier structure 30 define an internal chamber 38 in which a plenum structure 40 is located. The plenum structure 40 at least partially surrounds the vane carrier structure 30. In the illustrated embodiment, the plenum structure 40 comprises upper and lower separate plenum units (only the upper plenum unit 40A is shown in
The gas turbine engine assembly 12 further comprises first, second, third and fourth ring segment structures 42A-42D. The first, second and third ring segment structures 42A-42C are generally axially aligned with and radially spaced a small distance from the first, second and third upstream rows 26A-26C of blades 26. The fourth ring segment structure 42D is generally axially aligned with and radially spaced a small distance from the downstream row 26D of blades 26.
The fourth ring segment structure 42D and the vane carrier structure 30 define a downstream inner cavity 44D, which receives compressed air from the internal chamber 38.
The gas turbine assembly 12 of the illustrated embodiment further comprises fluid supply structure 46 configured to communicate with the compressor to supply compressed air from the compressor to the turbine 16. Rather than being sent through the combustors, compressed air in the fluid supply structure 46 bypasses the combustors.
The fluid supply structure 46 includes an intermediate fluid path structure 47, a first fluid path structure 48, a second fluid path structure 50 and a fluid control structure 52. The first fluid path structure 48 is coupled to the intermediate fluid path structure 47 and defines a first path for compressed air to travel to the plenum structure 40 while the second fluid path structure 50, which is also coupled to the intermediate fluid path structure 47, defines a second path for compressed air to travel into the internal chamber 38 so as to move in a direction toward the downstream inner cavity 44D and the downstream row of vanes 22. The fluid control structure 52 selectively controls fluid flow from the intermediate fluid path structure 47 to either the first fluid path structure 48 or the second fluid path structure 50. The fluid control structure 52 may comprise an electronically controlled multi-port solenoid valve, which, in a first position or state, allows all of the compressed air from the intermediate fluid path structure 47 to flow through the first fluid path structure 48 and in a second position or state allows all of the compressed air from the intermediate fluid path structure 47 to flow through the second fluid path structure 50.
The fluid control structure 52 may be positioned in the first position during a steady state operation of the gas turbine engine 12 to permit compressed air to flow through the first fluid path structure 48, such that little or no compressed air flows through the second fluid path structure 50, see
The fluid control structure 52 may be positioned in the second position when the gas turbine engine 12 is in a transient state of operation, such as during engine start-up or shut-down, to permit the flow of compressed air through the second fluid path structure 50, see
A transient state of operation may include engine cold startup, engine warm/hot startup or engine shutdown. When the fluid control structure 52 is positioned in the second position, the compressed air flows from the second fluid path structure 50 into the internal chamber 38 before travelling through the bores 58 in the vane carrier structure 30 to the downstream row 20D of vanes 20 and to the downstream inner cavity 44D, as shown in
As noted above, the plenum structure 40 may comprise upper and lower separate plenum units. Each plenum unit comprises in the illustrated embodiment an impingement manifold 62 and a plurality of impingement tubes 64 coupled to and communicating with the impingement manifold 62. As shown in
In the illustrated embodiment, each of the impingement tubes 64A-64F is sized such that less compressed air is provided by an impingement tube 64 the more downstream the impingement tube 64 is located. As shown in
The vane carrier structure 30 of the present invention may comprise at least one radially outwardly extending rail 66. The illustrated embodiment of
The illustrated embodiment of
The circumferentially spaced-apart notches 68A further function to prevent radial growth of a first portion 30B of the vane carrier 30. As the vane carrier first portion 30B increases in temperature, the vane carrier first portion 30B expands circumferentially rather than radially. It is noted that the cooling air flowing through the notches 68A is at a higher temperature than the cooling air flowing through the passages 70 and 72 and the impingement tubes 64. The notches 68A are believed to prevent radial expansion of the first portion 30B of the vane carrier since it is being cooled with compressed air at a higher temperature than the air cooling the intermediate and end portions of the vane carrier 30.
A second embodiment of the present invention is illustrated in
The first fluid path structure 148 defines a first path for compressed air to travel to the plenum structure 40 while the second fluid path structure 150 defines a second path for compressed air to travel into the internal chamber 38 so as to move in a direction toward the downstream inner cavity 44D and the downstream row 20D of vanes 20. The first valve 152 is turned ON and the second valve 160 is turned OFF during a steady state operation of the gas turbine engine to permit compressed air to flow through the first fluid path structure 148 to the plenum structure 40. The first valve 152 is turned OFF and the second valve 160 is turned ON during a transient operation of the gas turbine engine to permit compressed air to flow through the second fluid path structure 150. It is believed that there is a pressure drop as compressed air passes through the plenum structure 40. Preferably, the increase in pressure of the air passing through the first fluid path structure 148 over the pressure of the air passing through the second fluid path structure 150 generally equals the pressure drop occurring within the plenum structure 40. Hence, the pressure and flow rate of the compressed air reaching the fourth row 20D of vanes 20 is generally the same regardless of whether the first valve 152 is turned ON or the second valve 160 is turned ON.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.