The invention relates generally to steam turbines and more specifically to exhaust hoods for efficiently diffusing steam to a condenser.
In the discharge of exhaust steam from an axial flow turbine, for example discharge of this exhaust steam to a condenser, it is desirable to provide as smooth a flow of steam as possible and to minimize energy losses from accumulation of vortices, turbulences and non-uniformity in such flow. Usually the exhaust from the turbine is directed into an exhaust hood and from there through a discharge opening in the hood in a direction essentially normal to the axis of the turbine into a condenser. It is desirable to achieve a smooth transition from axial flow at the exhaust of the turbine to radial flow in the exhaust hood and thence a smooth flow at the discharge opening of this hood into the condenser.
In the constructing of an effective exhaust hood for use with such an axial flow turbine it is desirable to avoid acceleration losses within any guide means employed therein and to achieve a relatively uniform flow distribution at the discharge opening of the exhaust hood for the most efficient conversion of energy in the turbine and effective supplying of exhaust steam to the condenser to which it is connected.
It is also desirable to achieve optimum efficiency at the last stage buckets of the turbine prior to exhaust from the turbine by achieving a relatively uniform circumferential and radial pressure distribution in the exit plane of the last stage buckets. Usually, attempts have been made to accomplish these results while employing a hood having as short an axial length as possible, so as to limit the axial size of the turbine train.
The prior art has employed, in the exhaust duct connected to the turbine, vanes, which have smoothly curved surfaces for effectively changing the axial flow of the steam from the turbine to the generally radial flow. For example of such an arrangement for converting the axial flow of the exhaust from the turbine to radial flow is shown in U.S. Pat. No. 3,552,877 by Christ et al. Further developments in prior art exhaust hoods for axial flow turbines, such as U.S. Pat. No. 4,013,378 by Herzog, have incorporated multiple sets of vanes for further smoothing flow. The exhaust hood includes a first set of guide vanes arranged in an exhaust duct connected to the turbine adjacent the last stage buckets thereof. These vanes are curved to provide a relatively smooth transition of steam flow from an axial direction to a generally radial direction. A guide ring circumferentially surrounds the first set of guide vanes and a plurality of secondary vanes are circumferentially spaced around this guide ring. Steam, which is discharged radially from the first set of vanes to the secondary vanes, is directed by the secondary vanes to the discharge opening of the exhaust hood. The secondary vanes are substantially equally spaced around the guide ring and are curved, at different angles to effect different angles of discharge of steam from these vanes. The angles of discharge are chosen so as to direct the steam toward the discharge opening of the exhaust hood in a manner achieving substantially uniform flow distribution across the exit plane of the last stage buckets and across the plane of the discharge opening. However, while such vanes may be optimized for one set of flow conditions, they may operate with significantly less effectiveness at other flows.
Diffusers, for example, are commonly employed in steam turbines. Effective diffusers can improve turbine efficiency and output. Unfortunately, the complicated flow patterns existing in such turbines as well as the design problems caused by space limitations make fully effective diffusers almost impossible to design. A frequent result is flow separation that fully or partially destroys the ability of the diffuser to raise the static pressure as the steam velocity is reduced by increasing the flow area. For downward exhaust hoods used with axial steam turbines, the loss from the diffuser discharge to the exhaust hood discharge varies from top to bottom. At the top, much of the flow must be turned 180 degrees to place it over the diffuser and inner casing, then turned downward. Pressure at the top is thus higher than at the sides, which are in turn higher than at the bottom.
Also illustrated is an outer exhaust hood 21, which surrounds and supports the inner casing of the turbine as well as other parts such as the bearings. The turbine includes steam guides (not shown) for guiding the steam exhausting from the turbine into an outlet 26 for flow to one or more condensers. With the use of an exhaust hood supporting the turbine, bearings and ancillary parts, the exhaust steam path is tortuous and subject to pressure losses with consequent reduction in performance and efficiency. A plurality of support structures may be provided within the exhaust hood. 21 to brace the exhaust hood and to assist in guiding the steam exhaust flow. An exemplary support structure 30 is situated to receive and direct the steam exhaust flow 35 from the steam turbine 10. The diffusion of the steam is restricted to the volume in the exhaust hood 21.
The exhaust hood 21 includes an upper hood 22 and a lower hood 23. The upper and lower hoods are joined along a horizontal seating surface 33. An upper part of the lower hood 23 is reinforced with support members 34 providing a support frame 36. The weight borne by the support frame 36 is transferred at support ledge 27 to a foundation 40.
Accordingly, it would be desirable to eliminate vortex flow in the upper exhaust hood and provide improved flow patterns and diffusion performance, particularly in the upper exhaust hood.
The present invention relates to an exhaust arrangement for an axial flow steam turbine in which a radial channel to the turbine condenser partially eliminates vortices in the upper exhaust hood and improves hood performance.
Briefly in accordance with one aspect of the present invention, an exhaust arrangement is provided for an axial flow steam turbine. The exhaust arrangement includes an inner turbine casing with a plurality of turbine stages providing an axial steam flow path through the inner turbine casing and an exhaust outlet from a plurality of buckets of a last turbine stage. A turbine condenser is mounted below the steam turbine. An exhaust hood is provided at a downstream end of the steam turbine where the exhaust outlet flows through a diffuser into a dual path to the turbine condenser. A bearing cone and a plurality of annular steam guides define a diffuser flow path for the exhaust outlet flow. A first exhaust path of the dual path extends through a lower section of the diffuser to a lower section of the exhaust hood and then essentially downward to the condenser. An upper section of the exhaust hood is in fluid communication with an upper section of the diffuser. A downstream radial channel of the exhaust hood is in fluid communication with the upper section of the exhaust hood and is further in fluid communication with the turbine condenser below. A second exhaust path of the dual path flows through the upper section of the diffuser into the upper section of the exhaust hood, downstream axially to the radial channel and then downward through the radial channel to the turbine condenser.
According to another aspect of the present invention, an axial flow steam turbine is provided. The steam turbine includes an inner casing with a plurality of turbine stages providing an axial steam flow path through the inner casing and an exhaust outlet from a plurality of buckets of the last turbine stage. A turbine condenser is mounted below the steam turbine. A foundation is provided for the steam turbine. An exhaust hood at a downstream end of the steam turbine includes at least one exhaust path through a radial channel of a dual exhaust path from the exhaust outlet of the inner turbine casing to the turbine condenser. The exhaust hood is mounted to the inner turbine casing at an axial end of the inner casing. Support means are provided for the steam turbine such that the inner casing is supported directly from the foundation.
These and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
The following embodiments of the present invention have many advantages, including improving static pressure recovery in a low pressure (LP) exhaust hood and thereby improving the heat rate or output of the steam turbine. Further, a very simple geometry construction results from the invention, thereby helping, to reduce weight by eliminating a portion of the outer casing of the exhaust hood that covers the inner casing, thereby saving cost.
A further advantage of the geometrical construction for the hood provides an opportunity to rest the inner turbine casing on the foundation for the turbine, which lead to enhanced machine reliability.
The present invention incorporates a concept of a radial channel, which guides the flow in upper half of the hood in the flow momentum direction. Due to this pattern of flow direction, the vortex generation in upper exhaust hood may be reduced and hence an increase in flow diffusion would result. The radial channel may be disposed behind the end wall of the exhaust diffuser to direct the flow from upper half of exhaust hood towards a turbine condenser as shown in
A first embodiment of the present invention provides an exhaust arrangement 121 for an axial flow steam turbine as illustrated in
The exhaust hood 125 provides a dual exhaust path from the last stage buckets 118 to the turbine condenser 140. The exhaust hood 125 may include an upper exhaust hood 122 and a lower exhaust hood 123 separated conventionally along a horizontal joint 135 (
The diffuser 150 is formed between an inner wall 154 of a hearing cone 155 and steam guides 156, 157. The axial downstream ends of the bearing cones engage with a divider wall separating the upper section of the exhaust hood from the downstream section.
The lower half 151 of the diffuser 150 opens into the lower section 155 of the exhaust hood 125. The lower section 155 of the exhaust hood opens downwardly into the turbine condenser 140. The upper half 152 of the diffuser 150 opens into the upper section 160 of the exhaust hood 125. An opening 161 for steam flow from the axial downstream end 161 of the upper section 160 of the exhaust hood 125 to the downstream radial channel 170 is provided between the upper exhaust hood easing wall 125 and the outer end 166 of the circumferential divider wall 165. The radial channel 170 connects the upper section 160 of the exhaust hood with the turbine condenser 140 below. The radial channel 170 includes an upper space 171 between a plane of the divider wall 165 and an endwall 172. The upper space 171 may be formed as a semi-annulus above the rotor shaft 112.
The radial channel 170 may also include two descending exhaust spaces 173 to the turbine condenser 140. The descending exhaust spaces 173 may be positioned axially downstream from the divider wall 165 and be open radially to the upper section 171 of the radial channel above and to the turbine condenser 140 below. The two descending exhaust spaces 173 together may be formed around the rotor shaft 112, which extends axially through the exhaust arrangement 121 and divider wall 165. The exhaust spaces 173 may lie axially between the divider wall 165 and end wall 174. The two descending exhaust spaces 173 may be generally aligned in parallel for the vertical descent to the turbine condenser 140. The two descending exhaust spaces 173 may be an integral part of the exhaust arrangement 121 or may be enclosed in external ductwork. Each of the descending exhaust spaces 173 may include an inner sidewall 175 (
Because the exhaust hood 125 mates with an axial end 127 of the turbine inner casing 116, the spaces 177, 178 above and below and around the turbine inner easing are not utilized for the exhaust hood.
With the upper exhaust hood 1.22 removed, the tap of steam guide 157 and the top surface of the inner wall 144 of the bearing cone 145 are exposed. A general flow pattern 200 of exhaust along the second exhaust path is illustrated between the upper steam guide 157 and the inner wall 144 of the bearing cone 145, continuing over the inner wall 144, and around and over the divider wall 165.
The radial channel may be formed with different shape and contouring of outer casing as shown in
While various embodiments are described herein, it will be appreciated from the specification that various combinations of elements, variations or improvements therein may be made, and are within the scope of the invention.
Number | Name | Date | Kind |
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3552877 | Christ et al. | Jan 1971 | A |
4013378 | Herzog | Mar 1977 | A |
4326832 | Ikeda et al. | Apr 1982 | A |
5257906 | Gray et al. | Nov 1993 | A |
5518366 | Gray | May 1996 | A |
6419448 | Owczarek | Jul 2002 | B1 |
7934904 | Demiraydin et al. | May 2011 | B2 |
8240152 | Dinu | Aug 2012 | B2 |
Number | Date | Country |
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1707762 | Oct 2006 | EP |
Number | Date | Country | |
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20110158799 A1 | Jun 2011 | US |