The present application claims priority to Norwegian Patent Application No. 20211208, filed Oct. 7, 2021, the contents of which are hereby incorporated by reference in their entirety for all purposes.
The invention relates to a drilling unit for radial drilling a hole in a well tubular, the drilling unit comprises a rotating sleeve that is rotated by means an axial drive organ via an angular gear, the rotating sleeve housing a hydraulic cylinder and a hydraulic piston. Outside the hydraulic cylinder a rotational transferring unit is situated. The piston rod is connected to the hydraulic piston, and to the rotational transferring unit and in the end the drill bit or the milling unit.
While exerting a hydraulic pressure towards the piston in the hydraulic cylinder, and transferring rotation from the drive organ through the transferring unit will result in a radial drilling of a hole in the well tubular.
It is well-known to perforate and establish a flow path between the interior and the exterior of a well cased with tubular elements. Traditionally perforating guns where mainly used to punch perforations through the casing, cement sheath surrounding the casing and possible into the reservoir surrounding the well. It is also known to use a radial driller to perforate the casing in order to establish communication/channel between the inner tubing and the annular space outside the tubing. It may be an advantage to avoid having to handle explosives to and on the well site, and using radial drill bits or milling bits to perforate the casings may provide another level of control and precision.
As power is finite in downhole tools, it is important to reduce the power consumption in all application to ensure the scope of work is met. When drilling, stability in the drill bit fixture ensures the drill will cut stable and consistently reducing the power required and reducing the chances for stalling the bit. Stability in the drill bit is important, but also the ability to retract the bit despite all the shavings that have been developed during drilling of the radial hole is equally important. These two abilities are vital to reduces the probability of large recovery operation of stuck tool string where the bit cannot be retracted and prevent axial motion of the tool string when pulling out of hole.
A drilling unit may use a drill bit with a bit size typically ranging from 8 mm up to 35 mm.
When pressing the drilling unit towards the well wall, the subsequent drilling will produce swarf that will occupy a limited space. Most of the swarf will be compressed in the small available space around the drill bit and may potentially compromise or destroy the hydraulic seals around the hydraulic radial drill piston. Therefore, the swarf created by the drill bit could represent a problem for the hydraulic radial drilling push and pull mechanism. Swarf could be squeezed between the piston rod and the piston cylinder and destroy or damage the elastomer that keeps the hydraulic pressure secured inside the chamber and preventing the oil from leaking out. A leakage reduces the hydraulic pressure and drains the tool until the hydraulic fluid pressure is lost. This could result in a stuck drill bit in the casing wall, potentially requiring subsequent troublesome removal operations.
If this is not sufficient to loosen the drill bit, the entire or part of the drill string have to be disconnected and released from the stuck in well situation with a subsequent wireline run in the well to retrieve the remaining tool part.
Different examples of Prior Art drilling units for radial drilling radial holes in a casing are shown in U.S. Pat. Nos. 6,772,839, 6,772,839B1, US 2008/0135226A1, US 2011/048014A1, NO 340765B1 and U.S. Pat. No. 10,557,312B2. All these examples provide various advantageous during delivery, drilling/milling and/or subsequent operations when a flow path has been established.
U.S. Pat. No. 10,557,312B2 shows a solution were the drill bit is retracted by means of a wire/rope/chain that is arranged to pull back the extended drill bit. A pulling arrangement, comprising a spring, piston etc. for pulling on the wire/rope/chain, is positioned away from the projection piston/drill bit in order to provide a “ . . . fail-safe mechanism which is always capable of retracting the tool part when the power to the tool is interrupted.”
The invention seeks to provide an alternative advantageous solution to at least one of the problems mentioned above.
The invention overcomes at least one of these problems by means of a radial driller of the kind mentioned above, characterized by the features described in the enclosed independent claim 1.
Further advantageous or alternative embodiments are found in the dependent claims.
In the following, the invention will be described in greater detail with reference to embodiments shown in the enclosed figured, which are used for example purposes only and should not unduly be used to limit the scope of the invention.
As mentioned, still with reference to
In another example, the radial driller 1 may be designed to drill in a direction, which encloses an angle greater than 0° with the radial plane. The rotating sleeve 2 may be arranged in this direction, i.e. in the direction in which the drilling shall be conducted. In some examples, the rotating sleeve 2, cylinder 5, the hydraulic piston 6, the first and second hydraulic chamber 7,8, the connecting rod arrangement 9,9′, the opening 10, the dividing wall 11, the multipurpose element 12, the drill bit 13, the drill bit retraction chamber and the multipurpose section 19 may be arranged to resemble the configuration illustrated in
The axial drive organ 3 may be arranged in another direction, e.g. the drive organ 3 may be arranged in a radial direction. In some examples, the drive organ 3 may be arranged with respect to the orientation of the rotating sleeve 2, e.g. perpendicular or parallel to facilitate the construction of the angular gear 4. The orientation of the drive organ 3 may be arbitrary with respect to the rotating sleeve 2 as a suitable angular gear 4 may be used to transfer forces from the drive organ 3 to the rotating sleeve 4.
The rotating sleeve 2, better seen in
The hydraulic section is divided into two hydraulic chambers, a first hydraulic chamber 7 contained within hydraulic seal 15 located in the hydraulic piston 6 and hydraulic seal 20. The second hydraulic chamber 8 is contained within hydraulic seal 15 in the hydraulic piston 6 and hydraulic seal 16 located inside the dividing wall 11.
When a higher pressure is applied in the first hydraulic chamber 7 then in the second hydraulic chamber 8, a force is applied to the hydraulic piston 6 that is transferred to the multipurpose element 12 and again to the drill bit 13 causing the bit to extend.
When a higher hydraulic pressure is applied in the second hydraulic chamber 8 than in the first hydraulic chamber 7, a force is applied to the hydraulic piston 6 and retracts the multipurpose element 12 that again retracts the drill bit 13.
Hydraulic seals 15, 16 and 20 may be o-ring activated piston seals or single element seals.
According to the invention, the multipurpose section 19 of the rotating sleeve 2 contains a multipurpose element 12 that combined provides:
According to one embodiment of the invention, with reference to
The hydraulic piston 6 and the multipurpose element 12 is connected by a threaded connection 9 and 9′ where extension and retraction forces are transferred, ref.
Also with reference to
Possible bit retraction challenges if not having a barrier, ref. prior art: Without the multipurpose element 12, if a wide drill bit,—say 25 mm diameter—was connected to a say 10 mm diameter piston rod, retraction of the bit would have a 7.5 mm circular disk around the piston that would be required to be forced into the shavings that have been created from drilling the hole to be able to retract the bit.
When drilling with a drill bit 13, shavings and debris are produced as part of the material removal during the hole making process. To allow this debris to building up without eventually preventing the drill bit 13 from further rotation, a recess 21 is included in the drilling unit 1 to allow shavings to escape the rotating drill bit 13.
An alternative embodiment of the retracting chamber 14 is shown in
By removing seal 18, this reduced the complexity in machining of parts and operation of the tool. A wiper 17 is still included to scrape away debris and ensuring minimum friction between the multipurpose element 12 and the rotating sleeve 2 as well as reducing the debris capable of entering the retracting chamber 14.
Other embodiment of the retraction chamber may be that the wiper and filter is removed to reduce the length of the multipurpose element 12 that will reduce complex machining of part as well as increasing the drill bit 13 extension reach. As previously mentioned, the multipurpose 12 element may take shape of a circular disk, splined disk or a disk with keys for transferring rotational forces that will further reduce complex machining of parts.
All the 4 benefits listed above are still present in all the alternative embodiments of the multipurpose element 12. However, if the multipurpose element 12 is in the shape of a circular disk without splines or the like, the advantage of transferring rotational forces will disappear, but all the other advantageous remain.
The drill bit 13 consists of a threaded section 24 and a fluted section 26. The drill bit may be a standard type drill bit, standard type mill bit or a customized hole making element. For all alternatives, the drill bit 13 is attached to the multipurpose element 12 by a threaded connection 24. A weakpoint 25 may be arranged where the diameter changes from the threaded section 24 to the fluted area 26 of the drill bit 13. If the drill bit 13 is stuck during drilling, the second hydraulic chamber 8 will normally create a sufficient force to pull the drill bit 13 apart leaving the fluted end 26 in the well and be able to recover the tool string without major recovery operation. The connection between the multipurpose element 12 and the drill bit 13 may be of other means than a single threaded connection, and the weak point may also be located in other positions than area specified in above example. Alternative method of connecting may be and are not limited by multi screw connections, groove connection etc.
Alternative weakpoint may be machined in stress concentrations in any location in the fluted part 26.
A second alternative if the drill bit 13 get stuck during drilling operation can be to unscrew the threaded connection 24 by rotating the rotating sleeve 2 in the counterclockwise direction. This will leave both the fluted section 26 and the threaded end 24 in the well and therefore a larger piece is left in hole. The threaded part sticking out of the hole will normally break off when the parts of the complete toolstring 22 are moved axially through the well.
Number | Date | Country | Kind |
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20211208 | Oct 2021 | NO | national |
Number | Name | Date | Kind |
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10502035 | Sandkleiva | Dec 2019 | B2 |
10557312 | Andersen | Feb 2020 | B2 |
20080135226 | Lewis | Jun 2008 | A1 |
20120279710 | Boekholtz | Nov 2012 | A1 |
20150260020 | Benson | Sep 2015 | A1 |
20170350193 | Andersen | Dec 2017 | A1 |
Number | Date | Country |
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102635310 | Aug 2012 | CN |
103195387 | Jul 2013 | CN |
104695886 | Jun 2015 | CN |
20141022 | Feb 2016 | NO |
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Entry |
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Application No. DKPA202270472 , Office Action, Mailed On Jul. 11, 2023, 8 pages. |
GB 2213549.5; Search Report; Feb. 10, 2023; 1 page. |
NO 20211208; Norwegian Search Report; dated May 5, 2022; 2 pages. |
Number | Date | Country | |
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20230111830 A1 | Apr 2023 | US |