The invention relates to a radial bearing for supporting magnetically a shaft of a rotating device, comprising an inductor generating a magnetic field having p pole pairs and an armature winding having loops disposed around an armature axis, magnetically coupled to said magnetic field, and connected in a closed circuit in such a manner that the net flux variation intercepted by said armature winding when said inductor and said winding are in rotation with respect to each other is zero when said inductor axis and said armature axis coincide.
Electrodynamic bearings are based on forces issued from the interaction between a magnetic field and currents induced in conductors resulting from a variation of the magnetic field seen by these conductors. This variation results from a time variation of the magnetic field or by a space variation of the field and a motion of the conductor. Preferably, the currents will only be induced when the rotor is not in its equilibrium position: the fact that no current flows in the conductors when the rotor is in equilibrium implies that there are no losses in this situation. Electrodynamic bearings offer the possibility to design stable passive magnetic bearings at room-temperature. However, the forces they develop depend on the rotor spin speed, which means that there are no forces when the rotor does not spin. Various electrodynamic bearings designs have previously been studied.
A magnetic bearing is known from U.S. Pat. No. 5,302,874, using conductive loops which interact with magnets to levitate a rotor and to centre it on a rotational axis. This document describes the principle of passive magnetic bearings: a plurality of permanent magnets produce a magnetic field and a plurality of loops move in relation to this magnetic field. The design is such that, when the loops move along a prescribed circular path, no electrical current flows in the loops. When the loops deviate from their prescribed path, a current is flowing in the loops tending to move the loop toward the prescribed circular path. In this bearing, means are provided for moving the loops in an axial direction and in a radial direction. As shown of FIGS. 6 and 7 of document U.S. Pat. No. 5,302,874, for the radial bearing, the radial conductive loops 22 on the loop-carrying disk 18 correspond in number and angular distribution to the poles of the magnets 38, 40 on the stator.
Document WO03021121 discloses a passive magnetic bearing for a generator/motor. In this radial bearing, the rotor comprises a Halbach array comprising a number of pole pairs, this number being 6 in the embodiment of
It is an object of the present invention to provide a radial bearing providing an improved stiffness.
The invention is defined by the independent claims. The dependent claims define advantageous embodiments.
According to a first aspect of the invention there is provided a radial bearing for supporting a shaft of a rotating device comprising:
Preferably, said armature winding comprises p+1 or p−1 loops distributed uniformly around the armature axis.
In a first embodiment of the invention, said magnetic field is radial to said inductor axis.
When said inductor is internal to said armature winding, said armature winding then preferably comprises p+1 pole pairs.
When said inductor is external to said armature winding, said armature winding then preferably comprises p−1 pole pairs.
In a second embodiment of the invention, said magnetic field is axial in relation to said inductor axis.
The inductor of the invention may be a rotor adapted for rotating around an axis. The armature winding is then a stator.
Alternatively, the said armature winding of the invention may be a rotor adapted for rotating around an axis. The inductor is then a stator.
The armature winding of the invention may be a lap winding.
The armature winding of the invention may also be a wave winding.
The inductor may comprise a Halbach array.
These and further aspects of the invention will be explained in greater detail by way of example and with reference to the accompanying drawings in which:
The drawings of the figures are neither drawn to scale nor proportioned. Generally, identical components are denoted by the same reference numerals in the figures.
Throughout next sections various cylindrical coordinates and frames will be used, as illustrated in
For explaining the invention we will express the magnetic field created by an inductor producing a radial magnetic field having a number of pole pairs, p=1, 2, 3 . . . . This magnetic field will be first expressed in the frame attached to the inductor centre OI.
Neglecting the end-effect in the axial direction, the magnetic vector potential produced by the inductor has only one component directed along the axial axis, and can be written as a Fourier series expansion:
where ξ and ψ are the coordinates of a point P in a frame attached to the inductor, as illustrated on
where r and θ are the coordinates of point P in the global coordinate system.
The expression of the magnetic vector potential AMz can then be developed into a Taylor series as a function of the decentring amplitude ε in the vicinity of the centred position, i.e. ε=0, in order to highlight the most significant components of the magnetic vector potential produced by a decentring, those that could generate the highest induced currents in the armature windings and therefore the highest recentring forces. This development gives rise to three terms:
The first term corresponds to the magnetic vector potential seen by the winding when the inductor is centred. As will be explained hereafter, this term induces no current in a null-flux armature winding. Therefore, losses are avoided when the inductor is properly centred. The two last terms correspond to the magnetic field due to the decentring. These terms induce currents in the armature windings.
Focusing more specifically on the effects of the fundamental component of the magnetic field generated by the inductor, which is justified by the fact that it is generally dominant, the magnetic vector potential generated by a centre shift reduces to:
It is therefore interesting to note that the magnetic vector potential generated by the decentring has a spatial periodicity equal to 2π/(p+1) and 2π/(p−1). The magnetic flux density related to this magnetic vector potential is therefore characterized by a number of pole pairs equal to p+1 and p−1. To intercept as best this magnetic flux density with the armature windings, and thereby maximize the useful effect of the electrodynamics bearing, it therefore appears that the latter must have a number of pole pairs also equal to p+1 and/or p−1. With such a number of pole pairs, the armature windings will not intercept any magnetic flux related to the magnetic field produced by the inductor when centred, this being characterized by a number of pair of poles equal to p. This can be understood by considering that the magnetic flux intercepted by a winding composed of Ns turns is given by the general relationship:
Ψ=Ns∫S{right arrow over (B)}{right arrow over (dS)}
where S is the surface defined by the winding. This relationship can be rewritten as a function of the magnetic vector potential as follows:
Ψ=Ns{right arrow over (A)}{right arrow over (dl)}
where Γ is the closed path embracing the surface S.
In the present case, as the magnetic vector potential is purely axial, and in the case where the armature windings are of window-frame type, the magnetic flux intercepted by the armature windings takes the particular form:
where l is the winding axial length and θi, given by:
θi=θ0+(i−1)π/q
corresponds to the position of the forth conductors for i=1, 3, . . . 2q−1 and of the back conductors for i=2, 4, . . . , 2q. The armature winding has q pole pairs. The expression of the magnetic flux can then be rewritten:
If q, the number of pole pairs of the armature windings, is equal to p+1 this expression reduces to:
In this equation, the first term of the sum corresponds to the components of the magnetic flux related to the magnetic field produced by the inductor when centred, while the second and third terms correspond to the components of the magnetic flux related to the additional magnetic field produced by the inductor when centre shifted. As expected, the components of the first term cancel each other because to each component i=1, . . . , q corresponds a component i+q equal in magnitude but opposite in sign. The components of the second term being all identical, both in amplitude and sign, they simply add to produce a magnetic flux directly linked to the decentring ε.
The components of the third term result in the double of the summation from i=1 to i=q because to each component i=1, . . . , q corresponds a component i+q equal in magnitude and of same sign. This summation from i=1 to i=q corresponds to the summation of sinus of the same amplitude but with a phase shift relatively to each other of 2*π/q, which means that the sum cancels In conclusion, an armature winding with p+1 pole pairs will optimally intercept the magnetic flux component in p+1 related to the magnetic field produced by the inductor when centre shifted while keeping the characteristics of a null-flux coil. As in the case of an internal inductor, C2>>C3 because K1>>K2, the second term in periodicity (p+1) is more important than the third term in periodicity (p−1). Even if the conductors are not evenly distributed and are not purely axial like in window frame windings, but when respecting a periodicity such that for each conductor θi corresponds a conductor θq+i situated at an angular distance π from the first conductor, when p is odd, and π+π/p, when p is even, above reasoning remains true concerning the cancelling of the first term. However, in this case the armature winding will intercept only a fraction of the second term but also a part of the third term.
Similarly, if q, the number of pole pairs of the armature windings, is equal to p−1 the expression for the flux reduces to:
In this equation, the first term of the sum corresponds to the components of the magnetic flux related to the magnetic field produced by the inductor when centred, while the second and third terms correspond to the components of the magnetic flux related to the additional magnetic field produced by the inductor when decentred. Again, the components of the first term cancel each other because to each component i=1, . . . , q corresponds a component i+q equal in magnitude but opposite in sign. Generally, the components of the second term result in the double of the summation from i=1 to i=q because to each component i=1, . . . , q corresponds a component i+q equal in magnitude and of same sign. This summation from i=1 to i=q corresponds to the summation of sinus of the same amplitude but with a phase shift relatively to each other of 2*π/q, which means that the sum cancels. In the particular case where p=2 and q=1, the components of the second term do not cancel, and will produce a magnetic flux contributing to the centring force. The components of the third term being all identical, both in amplitude and sign, they simply add to produce a magnetic flux directly linked to the decentring ε. In conclusion, an armature windings with p−1 pole pairs will optimally intercept the magnetic flux component in p−1 related to the magnetic field produced by the inductor when centre shifted while keeping the characteristics of a null-flux coil. In the case of an external inductor C3>>C2 because K2>>K1 and the third term in periodicity (p−1) is more important than the second term in periodicity (p+1).
Even if the conductors are not evenly distributed and are not purely axial like in window frame windings, but when respecting a periodicity such that for each conductor θi corresponds a conductor θq+i situated at an angular distance π from the first conductor, when p is odd, and π+π/p, when p is even, above reasoning remains true concerning the cancelling of the first term. However, in this case the armature winding will intercept only a fraction of the third term but also a part of the second term.
The above discussion applies to an inductor having p pole pairs in a radial direction, p being equal to or larger than 1. We now consider the case of an inductor producing a radial magnetic field characterized by a number of pairs of poles p=0 and an armature winding comprising a window-frame winding with or without ferromagnetic yoke. A p=0 inductor may be obtained by arranging a plurality of permanent magnets around an axis, each having a radial magnetization. In this case, neglecting the end-effect in the axial direction, the magnetic vector potential produced by the inductor takes the form:
A
M{circumflex over (z)}
=A
M0ψ
Using the same approach as in the previous cases, it results that the additional component of the magnetic field produced by a decentring is characterized by a number of pole pairs equal to 1. To intercept as best this magnetic flux density with the armature windings, and thereby maximize the useful effect of the electrodynamic bearing, it therefore appears that the latter must have a number of pole pairs also equal to 1. All these results were obtained for window-frame windings, but they remain valid for any type/shape of armature windings, provided they are characterized by a number of pair of poles equal to p+1 and/or p−1.
The above equations and discussion applies to an inductor having p pole pairs in a radial direction. However, corresponding results can be obtained when the magnetic field of the inductor is directed axially, as discussed in relation to
Knowing that the share of a conductor (forth and back) to the flux through a loop is linked to the value of the vector potential at this conductor, a value proportional to the maximum magnitude of the flux through each of the windings I, II, and III is given in the following table:
The following conclusions can be drawn from this table:
As represented on
As represented on
These windings may be constructed with wire, or alternatively, as flexible PCBs.
Advantages brought by the radial bearing of the invention are an increased stiffness.
The present invention has been described in terms of specific embodiments, which are illustrative of the invention and not to be construed as limiting. More generally, it will be appreciated by persons skilled in the art that the present invention is not limited by what has been particularly shown and/or described hereinabove.
Reference numerals in the claims do not limit their protective scope. Use of the verbs “to comprise”, “to include”, “to be composed of”, or any other variant, as well as their respective conjugations, does not exclude the presence of elements other than those stated. Use of the article “a”, “an” or “the” preceding an element does not exclude the presence of a plurality of such elements.
The invention may also be described as follows: the invention provides a radial bearing for supporting a shaft of a rotating device comprising a) an inductor having an inductor axis, generating a magnetic field having p pole pairs; b) an armature winding having loops disposed around an armature axis, magnetically coupled to said magnetic field, and connected in a closed circuit in such a manner that the net flux variation intercepted by said armature winding when said inductor and said armature winding are in rotation with respect to each other is zero when said inductor axis and said armature axis coincide and c) a gap between said inductor and said armature winding. The armature winding comprises p−1 or p+1 pole pairs when p is larger than or equal to 1 and comprises one pole pair when p is equal to 0.
Number | Date | Country | Kind |
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1314840.8 | Aug 2013 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/067306 | 8/13/2014 | WO | 00 |