This disclosure relates to fuel injection in gas turbine engines, and more particularly to fuel injection in systems with multi-nozzle arrays.
Fuel and air distribution within a combustor for a gas turbine engine is a significant factor for both temperature profiles within the combustor volume as well as pollutant emissions such as NOx. Multi-point lean direct injection (MLDI) arrays have radial stages of fuel injectors which inject nearly all of the air into the combustor.
MLDI arrays have provided an advance over previous injection systems in terms of temperature profiles as well as emissions, but there is an ongoing need for further improved fuel injection. This disclosure provides a solution for this need.
A fuel injection system for a gas turbine engine includes a first plurality of fuel nozzles arrayed in a circular pattern. Each of the nozzles in the first plurality of fuel nozzles includes a first airflow area defined therethrough. A second plurality of fuel nozzles is included radially inward from the first plurality of fuel nozzles. Each of the nozzles in the second plurality of fuel nozzles includes a second airflow area defined therethrough. The first airflow area is larger than the second airflow area.
A third plurality of fuel nozzles can be radially inward from the second plurality of fuel nozzles. Each of the nozzles in the third plurality of fuel nozzles can include a third airflow area defined therethrough. The second airflow area can be larger than the third airflow area. Each of the first, second, and third pluralities of fuel nozzles can include an equal number of fuel nozzles. At least one additional plurality of fuel nozzles can be included, each radially inward from another one of the pluralities of fuel nozzles, and each having a smaller airflow area than whichever one of the plurality of fuel nozzles is immediately radially outward therefrom.
Each fuel nozzle in the first plurality of fuel nozzles can have a first fuel flow area defined therethrough. Each fuel nozzle in the second plurality of fuel nozzles can have a second fuel flow area defined therethrough. Each nozzle in the third plurality of fuel nozzles can have a third flow area defined therethrough. The second fuel flow area can be smaller than the first fuel flow area in proportion to how much smaller the second airflow area is relative to the first air flow area. The third fuel flow area can be smaller than the second fuel flow area in proportion to how much smaller the third airflow area is relative to the second air flow area. It is also contemplated that the first, second, and third fuel flow areas can each be fed by separate respective fuel manifolds, wherein the first fuel flow area is pressurized higher than the second fuel flow area, which is pressurized higher than third fuel flow area, wherein pressurization of the separate respective fuel manifolds are proportionate to the respective air flow areas of the first, second, and third pluralities of fuel nozzles.
The third plurality of fuel nozzles can be positioned within an annulus having an inner diameter D1 and an outer diameter D2. The second plurality of fuel nozzles can be positioned within an annulus having an inner diameter D2 and an outer diameter D3. The first plurality of fuel nozzles can be positioned within an annulus having an inner diameter D3 and an outer diameter D4, wherein D4−D3=D3−D2=D2−D1.
Each fuel nozzle in the first plurality of fuel nozzles can have a channel height defined between a prefilmer and an outer air shroud, Ho1. Each fuel nozzle in the second plurality of fuel nozzles can have a channel height defined between a prefilmer and an outer air shroud, Ho2. Each fuel nozzle in the third plurality of fuel nozzles can have a channel height defined between a prefilmer and an outer air shroud, Ho3, wherein Ho1>Ho2>Ho3 to achieve the difference in the first and second airflow areas, and the difference between the second and third airflow areas. Each fuel nozzle in the first, second, and third pluralities of fuel nozzles can have an equal outer air shroud diameter.
Each fuel nozzle in the first, second, and third pluralities of fuel nozzles can have an outer air circuit comprised of discrete holes distributed circumferentially around the nozzle. The discrete holes of the first plurality of fuel nozzles can have a first hole diameter do1, the discrete holes of the second plurality of fuel nozzles can have a second hole diameter do2, and the discrete holes of the third plurality of fuel nozzles can have a third hole diameter do3. The hole diameters can conform to the inequality do1>do2>do3 to achieve the difference in the first and second airflow areas, and the difference between the second and third airflow areas. It is also contemplated that it is possible for do1=do2=do3, wherein each fuel nozzle of the first plurality of fuel nozzles has more discrete holes than those of the second plurality of fuel nozzles, and wherein each fuel nozzle of the second plurality of fuel nozzles has more discrete holes than those of the third plurality of fuel nozzles to achieve the difference in the first and second airflow areas, and the difference between the second and third airflow areas.
Each fuel nozzle in the first, second, and third pluralities of fuel nozzles can have an outer air circuit comprised of vanes with vane passages circumferentially spaced apart by the vanes. The vane passages of the first plurality of fuel nozzles can have a larger vane passage area ao1 than that (ao2) of the second plurality of fuel nozzles. The vane passages of the second plurality of fuel nozzles can have a larger vane passage area (ao2) larger than that (ao3) of the third plurality of fuel nozzles. This allows for achieving the difference in the first and second airflow areas, and the difference between the second and third airflow areas. It is also contemplated that the vane passage area ao1 can have a larger vane passage height and/or larger vane passage width than the vane passage area ao2, and wherein the vane passage area ao2 can have a larger vane passage height and/or larger vane passage width than a third vane passage area ao3 of the third plurality of fuel nozzles.
Each fuel nozzle in the first, second, and third pluralities of fuel nozzles can have an inner air circuit comprised of discrete holes distributed circumferentially around the nozzle. The discrete holes of the first plurality of fuel nozzles can have a first hole diameter di1, the discrete holes of the second plurality of fuel nozzles can have a second hole diameter di2, and the discrete holes of the third plurality of fuel nozzles can have a third hole diameter di3. The hole diameters can conform to the inequality di1>di2>di3 to achieve the difference in the first and second airflow areas, and the difference between the second and third airflow areas. It is also contemplated that the hole diameters can be di1=di2=di3, and each fuel nozzle of the first plurality of fuel nozzles can have more discrete holes than those of the second plurality of fuel nozzles, and each fuel nozzle of the second plurality of fuel nozzles can have more discrete holes than those of the third plurality of fuel nozzles to achieve the difference in the first and second airflow areas, and the difference between the second and third airflow areas.
Each fuel nozzle in the first, second, and third pluralities of fuel nozzles can have an inner air circuit comprised of vanes with vane passages circumferentially spaced apart by the vanes. The vane passages of the first plurality of fuel nozzles can have a larger vane passage area ai1 than that (ai2) of the second plurality of fuel nozzles, and the vane passages of the second plurality of fuel nozzles can have a larger vane passage area (ai2) larger than that (ai3) of the third plurality of fuel nozzles. This can achieve the difference in the first and second airflow areas, and the difference between the second and third airflow areas. It is also contemplated that the vane passage area ail can have a larger vane passage height and/or larger vane passage width than the vane passage area ai2, and wherein the vane passage area ai2 can have a larger vane passage height and/or larger vane passage width than a third vane passage area ai3 of the third plurality of fuel nozzles.
These and other features will become more readily apparent from the following detailed description and the accompanying drawings.
Reference will now be made to the drawings wherein like reference numerals identify similar structural features or aspects of the subject disclosure. For purposes of explanation and illustration, and not limitation, a partial view of an embodiment of a system in accordance with the disclosure is shown in
The fuel injection system 100 is part of a gas turbine engine 102 that includes a compressor section 104 that feeds compressed gas to a combustor 108, which issues combustion products to a turbine section 106. The compressed air from the compressor section 104 enters the combustor 108 through fuel nozzles, specifically, three rings or pluralities of fuel nozzles 110, 112, 114. The fuel for combustion is also issued from the fuel nozzles 110, 112, 114.
With reference now to
Each of the nozzles 110 in the first plurality of fuel nozzles 100 includes a first effective airflow area A1 defined therethrough (A1 is not shown in the drawings, but is used in the inequality below and is further described below with reference to the Figures). Each of the nozzles 112 in the second plurality of fuel nozzles 112 includes a second airflow area A2 defined therethrough (A2 is not shown in the drawings, but is used in the inequality below and is further described below with reference to the Figures). A third plurality of fuel nozzles 114 is radially inward from the second plurality of fuel nozzles 112. Each of the nozzles 114 in the third plurality of fuel nozzles 114 includes a third airflow area A3 defined therethrough (A3 is not shown in the drawings, but is used in the inequality below and is further described below with reference to the Figures). The second airflow area A2 is larger than the third airflow area A3. Given that all three pluralities of fuel nozzles 110, 112, 114 have the same pressure drop across the nozzles 110, 112, 114, the inequality A1>A2>A3 provides for uniform volumetric flow of air into the combustor, compensating for the different respective volumes V1, V2, V3 serviced by each nozzle 110, 112, 114 for uniform combustion. The uniform combustion reduces temperature variation across the combustion volume, which reduces the amount of emission of undesired exhaust products such as NOx.
Similar to airflow, the fuel flow through each nozzle 110, 112, 114 can be tailored for its radial position in the combustor 108. Each fuel nozzle 110 in the first plurality of fuel nozzles 110 has a first fuel flow area FA1 defined therethrough (FA1 is not shown in the drawings, but is governed by an inequality given below). Each fuel nozzle 112 in the second plurality of fuel nozzles 112 has a second fuel flow area FA2 defined therethrough (FA1 is not shown in the drawings, but is governed by an inequality given below). Each nozzle 114 in the third plurality of fuel nozzles 114 has a third flow area FA3 defined therethrough (FA1 is not shown in the drawings, but is governed by an inequality given below). The fuel flow areas FA1, FA2, FA3 conform to the inequality FA1>FA2>FA3. The second fuel flow area FA2 is smaller than the first fuel flow area FA1 in proportion to how much smaller the second airflow area A2 is relative to the first air flow area A1. Similarly, the third fuel flow area FA3 is smaller than the second fuel flow area FA2 in proportion to how much smaller the third airflow area A3 is relative to the second air flow area A2. This relationship allows for the fuel nozzles 110, 112, 114 to all be set to the same fuel pressure and provide volumetrically even fuel distribution within the combustor 108. It is also contemplated that the first, second, and third fuel flow areas FA1, FA2, FA3 can each be fed by separate respective fuel manifolds M1, M2, M3. In this case, the first fuel flow area FA1 is pressurized higher than the second fuel flow area FA2, which is pressurized higher than third fuel flow area FA3. Thus pressurization of the separate respective fuel manifolds M1, M2, M3 can be proportionate to the respective air flow areas A1, A2, A3 of the first, second, and third pluralities of fuel nozzles 110, 112, 114 for uniform volumetric issuance of fuel into the combustor 108.
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While shown and described herein with three different pluralities of fuel nozzles, 110, 112, 114, those skilled in the art will readily appreciate that any suitable number rings or pluralities of nozzles can be used, including 2, 4, 5, or more. Regardless of how many rings or pluralities of nozzles are used, each ring or plurality radially inward from another one of the pluralities of fuel nozzles has a smaller airflow area than whichever one of the plurality of fuel nozzles is immediately radially outward therefrom. Moreover, those skilled in the art will readily appreciate that the various strategies of varying effective area described above with reference to
While the apparatus and methods of the subject disclosure have been shown and described, those skilled in the art will readily appreciate that changes and/or modifications may be made thereto without departing from the scope of the subject disclosure.