Radial flow annular heat exchangers

Information

  • Patent Grant
  • 6446712
  • Patent Number
    6,446,712
  • Date Filed
    Tuesday, February 23, 1999
    25 years ago
  • Date Issued
    Tuesday, September 10, 2002
    21 years ago
Abstract
A heat exchanger and method of transferring heat between fluids is disclosed using a plurality of stacked plate pairs consisting of face-to-face, mating, ringlike plates, each plate having an outer peripheral flange, an annular inner boss located in a common plane with the peripheral flange, and an offset intermediate area located between the peripheral flange and the inner boss. The peripheral flanges and inner bosses in the mating plates are joined together. The intermediate areas have outwardly disposed joined intermediate bosses having aligned inlet and outlet openings forming manifolds for the flow of a first heat exchange fluid circumferentially through the plate pairs from the inlet manifold to the outlet manifold. The heat exchanger also has a header enclosing either the inner bosses or the outer peripheral flanges to cause all of a second heat exchange fluid to pass between the plate pairs transversely relative to the flow of the first heat exchange fluid. Flow augmentation means, such as ribs and grooves, dimples or turbulizers can be used inside or between the plate pairs, if desired.
Description




BACKGROUND OF THE INVENTION




This invention relates to heat exchangers, and in particular, to oil coolers of the so called “doughnut” type that can be used separately or in conjunction with oil filters in automotive and other engine and transmission cooling applications.




Oil coolers have been made in the past out of a plurality of stacked plate pairs located in a housing or canister. The canister usually has inlet and outlet fittings for the flow of engine coolant into and out of the canister circulating around the plate pairs. The plate pairs themselves have inlet and outlet openings and these openings are usually aligned to form manifolds, so that the oil passes through all of the plate pairs simultaneously. These manifolds communicate with oil supply and return lines located externally of the canister. An example of such an oil cooler is shown in Japanese Utility Model Laid Open Publication No. 63-23579 published Feb. 16, 1988.




Where the oil cooler is used in conjunction with an oil filter, the plate pairs are usually in the form of an annulus and a conduit passes through the centre of the annulus delivering oil to or from the filter located above or below the oil cooler and connected to the conduit. The oil can pass through the filter and then the oil cooler, or vice-versa. Examples of such oil coolers are shown in U.S. Pat. No. 4,967,835 issued to Thomas E. Lefeber and U.S. Pat. No. 5,406,910 issued to Charles M. Wallin.




A difficulty with these prior art oil coolers, however, is that they are not particularly efficient. They also often suffer from the disadvantage of high pressure drop on the oil side of the cooler.




The heat exchanger of the present invention is very efficient with relatively low pressure drop. A first exchange fluid travels circumferentially through ringlike plate pairs, and all of a second heat exchange fluid flows between the plate pairs transversely relative to the first heat exchange fluid.




SUMMARY OF THE INVENTION




According to one aspect of the invention, there is provided a heat exchanger which comprises a plurality of stacked plate pairs consisting of face-to-face, mating ringlike plates. Each plate has an outer peripheral flange, an annular inner boss having a portion thereof located in a common plane with the peripheral flange, and an intermediate area located between the peripheral flange and the inner boss. The peripheral flanges and inner bosses in the mating plates are joined together. The intermediate areas have spaced-apart portions to form an inner flow passage between the plates. The plate intermediate areas have spaced-apart intermediate bosses located between the outer peripheral flange and the inner boss that extend from the intermediate area in a direction opposite to the peripheral flange and inner boss. The intermediate bosses define inlet and outlet openings and are arranged such that in back-to-back plate pairs, the intermediate bosses are joined and the respective inlet and outlet openings communicate to define inlet and outlet manifolds for the flow of a first exchange fluid circumferentially through the inner flow passages from the inlet manifold to the outlet manifold. The adjacent intermediate areas in back-to-back plate pairs define outer flow passages therebetween. The outer flow passages extend substially between the inner bosses and the outer peripheral flanges of the respective back-to-back plate pairs. Also, a header encloses one of the inner bosses and outer peripheral flanges. The header includes a flow port for the flow of a second heat exchange fluid therethrough to force the second heat exchange fluid to flow transversely through the outer flow passages between the inner bosses and the outer peripheral flanges.




According to another aspect of the invention, there is provided a method of transferring heat energy between lubricating fluids and engine coolant. The method comprises the steps of providing a plurality of ringlike, closely spaced-apart, stacked plate pairs having inner flow passages therebetween and outer flow passages between the plate pairs. Each plate has an outer peripheral flange, an annual inner boss having a portion there of located in the common plane with the peripheral flange, and an intermediate area located between the peripheral flange and the inner boss. The outer flow passages extend substantially between the inner bosses and the outer peripheral flanges of respective adjacent back-to-back plate pairs. All of one of the fluid and the coolant is passed circumferentially through the plate pairs, and all of the other of the fluid and the coolant is passed transversely between the plate pairs.











BRIEF DESCRIPTION OF THE DRAWINGS




Preferred embodiments of the invention will now be described, by way of example, with reference to the accompanying drawings, in which:





FIG. 1

is a diagrammatic vertical sectional view taken through a first preferred embodiment of a combination heat exchanger and oil filter employing a preferred embodiment of a heat exchanger according to the present invention;





FIG. 2

is an enlarged perspective view, partly broken away, of the heat exchanger employed in the embodiment shown in

FIG. 1

;





FIG. 3

is an enlarged perspective view similar to

FIG. 2

, but showing the underside of the heat exchanger of

FIG. 2

;





FIG. 4

is an enlarged perspective view showing the inside surface of one of the plates used to form the plate pairs of the heat exchanger embodiment shown in

FIGS. 2 and 3

;





FIG. 5

is a plan view of the plate shown in

FIG. 4

;





FIG. 6

is a further enlarged sectional view taken along lines


6





6


of FIG.


5


and showing additional plates stacked above and below the plate of

FIGS. 4 and 5

;





FIG. 7

is a vertical sectional view similar to

FIG. 6

but showing another embodiment where the plate header is formed on the outer periphery of the plate pairs;





FIG. 8

is an enlarged sectional view of the lower left corner of

FIG. 1

showing yet another embodiment of a heat exchanger according to the present invention;





FIG. 9

is a perspective view similar to

FIG. 4

, but showing another preferred embodiment of a plate used to make a heat exchanger according to the present invention;





FIG. 10

is a plan view of the plate shown in

FIG. 9

;





FIG. 11

is a diagrammatic vertical sectional view similar to

FIG. 1

, but showing another preferred embodiment of a combination heat exchanger and oil filter employing another embodiment of a heat exchanger according to the present invention therein;





FIG. 12

is an enlarged perspective view, partly broken away, of the heat exchanger employed in the embodiment shown in

FIG. 11

;





FIG. 13

is a perspective view similar to

FIG. 4

but showing the plate used to make the heat exchanger embodiment shown in

FIG. 12

;





FIG. 14

is a vertical sectional view taken along lines


14





14


of FIG.


13


and showing additional plates stacked above and below the plate of

FIG. 13

;





FIG. 15

is a plan view of another preferred embodiment of a ringlike heat exchanger plate used to make a heat exchanger according to the present invention;





FIG. 16

is a plan view of a top or bottom plate used to make a heat exchanger using the plates shown in

FIG. 15

;





FIG. 17

is a perspective view similar to

FIGS. 4 and 9

, but showing another embodiment of a plate in combination with a turbulizer as used to make a heat exchanger according to the present invention;





FIG. 18

is a diagrammatic vertical sectional view similar to

FIGS. 1 and 11

, but showing another preferred embodiment of a heat exchanger as used with a conventional oil filter to make a combination heat exchanger and filter;





FIG. 19

is an enlarged perspective view, partly broken away, of the heat exchanger shown in

FIG. 18

;





FIG. 20

is a plan view of another embodiment of a plate used to make a heat exchanger according to the present invention;





FIG. 21

is a plan view of an optional spacer that may be used with the plates of

FIG. 20

;





FIG. 22

is a perspective view looking at the inside of another embodiment of a plate used to make a heat exchanger according to the present invention;





FIG. 23

is a plan view of the plate shown in

FIG. 14

;





FIG. 24

is a plan view of yet another embodiment of a plate used to make a heat exchanger according to the present invention; and





FIG. 25

is a plan view of yet another embodiment of a plate used to make a heat exchanger according to the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring firstly to

FIG. 1

, a preferred embodiment of a combination heat exchanger and oil filter according to the present invention is generally indicated by reference numeral


10


. It will be appreciated, however, that any fluid could be used in this invention, not just oil, so the term “oil” shall mean any heat exchange fluid for the purposes of this disclosure. Combination unit


10


includes a housing


12


containing an oil filter


14


and a preferred embodiment of a heat exchanger according to the present invention indicated by reference numeral


16


. Oil filter


14


is conventional and is not per se considered to be part of the present invention. Oil filter


14


is of the annular type and in

FIG. 1

, oil flows from inside the housing inwardly through the filter walls to a central axial chamber


15


and passes downwardly through a pipe or conduit


18


to exit from combination unit


10


. However, the oil flow direction could be reversed, so that oil enters through conduit


18


and passes radially outwardly through the filter into housing


12


. In the embodiment shown in

FIG. 1

, oil preferably flows from the housing inwardly through the filter and exits through conduit


18


. Heat exchanger


18


will be described in more detail below, but before leaving

FIG. 1

, it will be noted that housing


12


has a bottom plate


19


containing openings


20


therein for the passage of oil therethrough into heat exchanger


16


depending upon which way it is desired to have the oil flow through filter


14


. Conduits


22


and


24


are also attached to bottom plate


19


for the entry and exit of coolant into and out of heat exchanger


16


.




Referring next to

FIGS. 2

to


6


, heat exchanger


16


is formed of a plurality of stacked plate pairs


30


consisting of face-to-face mating, annular or ringlike plates


32


. As seen best in

FIGS. 4

to


6


, each plate


32


has an outer peripheral flange


34


, an annular inner boss


36


having a portion


37


located in a common plane with outer peripheral flange


34


, and an intermediate area


39


located between peripheral flange


34


and inner boss


36


. A plurality of alternating ribs and grooves


38


,


40


are formed in intermediate area


39


and extend between the inner boss


36


and the peripheral flange


34


. The ribs and grooves


38


,


40


are flow augmentation means and are angularly disposed and in the form of spiral or involute curves, so that the ribs and grooves in the respective plates that make up plate pairs


30


cross forming an undulating inner flow passage


42


between the plates of each plate pair


30


. Similarly, the ribs and grooves


38


,


40


in adjacent back-to-back plate pairs cross forming undulating outer flow passages


44


between the plate pairs


30


. Outer flanges


34


contain optional alignment notches


45


to assist in the proper alignment of plates


32


during the assembly of heat exchanger


16


. Such alignment notches could be used in all of the embodiments of the present invention, if desired.




Plates


32


have spaced-apart intermediate bosses


46


located between the outer peripheral flange


34


and the inner boss


36


and extending in a direction from the intermediate area


39


in a direction opposite to peripheral flange


34


and inner boss


36


. Intermediate bosses


46


define inlet and outlet openings


48


,


50


. The intermediate bosses


46


are arranged such that in back-to-back plate pairs, the respective inlet and outlet openings


48


,


50


are joined around their peripheries to communicate and define inlet and outlet manifolds


52


,


54


(see

FIG. 3

) for the flow of a first heat exchange fluid, such as engine coolant, circumferentially inside or through the inner flow passages of the plate pairs from inlet manifold


52


to outlet manifold


54


. The adjacent intermediate areas


39


in back-to-back plate pairs


30


define outer flow passages


44


therebetween. Heat exchanger


16


has top and bottom closure plates


56


,


58


. Bottom closure plate


58


has openings


62


,


64


which register with respective inlet and outlet manifolds


52


,


54


. Conduits


22


,


24


(see

FIG. 1

) pass through housing bottom plate


19


to communicate with openings


62


,


64


.




Ribs


38


and grooves


40


have a predetermined height and intermediate bosses


46


have a height, or depth as seen in

FIG. 4

, that is at least as high as ribs


38


, and preferably the same height as ribs


38


, so that when the plate pairs are placed back-to-back as seen best in

FIG. 6

, the ribs


38


on adjacent plates touch as do the outer surfaces of intermediate bosses


46


. However, as seen best in

FIG. 6

, the height of inner annular bosses


36


and outer peripheral flanges


34


is greater than the height of the ribs and grooves, so that the adjacent ribs


38


on the inside of plate pairs


30


are slightly spaced apart. This reduces the water-side pressure drop for the coolant flowing through plate pairs


30


.




Since intermediate bosses


46


are located adjacent to one another, a radial rib


66


(see

FIGS. 4 and 5

) extends between the intermediate bosses


46


from the inner boss


36


to the outer peripheral flange


34


. Radial rib


66


is in the same plane as or has the same height as inner boss


36


and outer peripheral flange


34


, so that when two plates are put together to form a plate pair


30


, the respective radial ribs


66


engage one another to prevent by-pass flow from inlet opening


48


to outlet opening


50


. Radial ribs


66


also form radial grooves on the outside or oil side of the plate pairs. These radial grooves improve the radial or transverse flow between the plate pairs near and around intermediate bosses


46


.




Inner peripheral flanges


68


are formed on annular inner bosses


36


and have mating flange portions


69


located in a common plane with the intermediate bosses


46


, so that the inner peripheral flanges


68


on back-to-back plate pairs are joined together to form, with the inner bosses


36


, a header


70


(see

FIG. 6

) to cause all of the coolant entering inlet opening


62


to flow transversely or radially through the outer flow passages


44


between the back-to-back plate pairs


30


.




Inner boss


36


includes a plurality of apertures


72


spaced around inner boss


36


. When plate pairs


30


are stacked together, apertures


72


are aligned or in registration to form flow ports for supplying fluid to header


70


.




Referring next to

FIG. 7

, which is a view similar to

FIG. 6

, but which shows another embodiment of a heat exchanger


79


according to the present invention having stacked plate pairs that are similar to the embodiment of

FIGS. 1

to


6


, but where the inner header


70


of

FIG. 6

has been eliminated. Primed reference numerals are used in

FIGS. 7

to


25


to indicate modified components of the embodiment shown in

FIGS. 1

to


6


. Inner bosses


36


′ have been truncated leaving annular slots


80


for the flow of fluid into or out of the outer flow passages


44


between the plate pairs. In this embodiment, outer distal flanges


74


form a header enclosing outer peripheral flanges


34


′ to cause all of the respective heat exchange fluid to pass transversely or radially between the plate pairs. In this embodiment also, the inner annular boss


36


′ and outer peripheral flange


34


′ have a height that is equal to the height of the ribs and grooves, so that the adjacent ribs


38


in inner flow passages


42


′ are not spaced-apart as in the embodiment shown in

FIGS. 1 and 6

. However, the adjacent ribs


38


in the inner flow passages


42


′ could be spaced-apart as in

FIG. 6

, or the

FIG. 6

embodiment could be made like

FIG. 7

with ribs


38


not spaced-apart, if desired.





FIG. 8

shows another embodiment of a heat exchanger


801


where a header


82


is formed by the annular space defined by top and bottom closure lates


56


,


58


and conduit


18


sealingly engaged therein. Neither the inner bosses


36


′ nor the outer peripheral flanges


34


have additional flanges formed thereon to form headers. Bottom closure plate


58


includes a flow port


84


for the flow of fluid into or out of header


82


.




Referring next to

FIGS. 9 and 10

, another embodiment of a ringlike plate


85


is shown which is similar to plate


32


of

FIGS. 4 and 5

, but which has a plurality of spaced-apart dimples


87


and


89


formed in the intermediate area


39


as the flow augmentation means instead of ribs


38


and grooves


40


. Dimples


87


extend into the outer flow passages


44


and dimples


89


extend into the inner flow passages


42


. Dimples


87


,


89


have a predetermined height which, in the case of dimples


87


, is preferably equal to the height of intermediate bosses


46


. However, some or all of the dimples


87


could have a height that is less than intermediate bosses


46


.




If desired, plates


85


could be formed with outer distal flanges like flanges


74


in the embodiment shown in

FIG. 7

to define headers


76


at the outer periphery of the plates, either in addition to or instead of the inner peripheral flanges


68


and headers


70


as shown in FIG.


6


.




Dimples


87


and


89


are shown arranged in respective circumferential rows and generally equi-spaced, but they could be mixed in orientation and spaced apart differently to achieve specific flow effects inside and between the plate pairs.





FIG. 11

shows another preferred embodiment of a combination heat exchanger and filter


91


which is similar to combination unit


10


of

FIG. 1

, but which employs a heat exchanger


28


as shown in detail in

FIGS. 12

to


14


. Top plate


56


′ in heat exchanger


28


is the bottom wall of housing


12


′ that contains filter


14


, and a removable lid


93


allows for the replacement of filter


14


.




Referring in particular to

FIGS. 12

to


14


, heat exchanger


28


could be considered to be a modification to heat exchanger


16


of

FIGS. 2

to


6


. In heat exchanger


28


, the plates


32


′ have outer peripheral flanges


34


′ that have been extended radially, and an outer distal flange


74


is formed on outer peripheral flange


34


′ having mating flange portions


75


. Mating flange portions


75


are located in a common plane with the intermediate bosses


46


, so that the distal flanges


74


on back-to-back plate pairs


30


′ are joined to form, with the outer peripheral flanges


34


′, a header


76


. Apertures


77


are formed in outer peripheral flanges


34


′ and are aligned in the stacked plate pairs to form flow ports to receive fluid flowing between the back-to-back plate pairs. However, it will be appreciated that the flow direction could be reversed, so that header


76


supplies fluid to flow radially inwardly toward the centre of heat exchanger


28


, if desired.




As seen best in

FIG. 12

, top closure plate


56


′ is formed with a plurality of openings


78


that communicate with apertures


77


and form part of headers


76


and also communicate with the inside of housing


12


′. It will also be appreciated that heat exchanger


28


has two headers


70


and


76


with aligned apertures forming flow ports for these headers.





FIG. 15

shows a plate


95


that is a modification of plate


32


′ such that plate


95


is rectangular in shape or plan view. Outer peripheral flange


34


″ is rectangular as well, and although inner boss


36


is shown to be circular or annular, inner boss


36


could be rectangular as well, if desired. For the purposes of the present specification, plate


95


is still considered to come within the term annular or ringlike, the flow from inlet opening


48


to outlet opening


50


is still considered to be circumferential, and the flow from inner apertures


72


to outer apertures


77


is still considered to be radial or transverse with respect to the circumferential flow inside the plate pairs.





FIG. 16

shows a modified top plate


56


′ for use with plates


95


. Top plate


56


′ has peripheral openings


97


that vary in size to obtain uniform flow distribution in the radial or transverse direction. It will be noted that the corner openings


97


are particularly large to increase the flow to the corners of a heat exchanger made with these plates. Alternatively, uniformly sized openings


97


spaced closer or further apart could be used to give a desired flow distribution instead of differently sized apertures


97


. These aperture size or shape differences could also be employed in connection with apertures


77


in the core plates


95


of

FIG. 15

, if desired.





FIG. 17

shows yet another embodiment of a plate


99


used to form a heat exchanger according to the present invention which, like the plate


85


shown in

FIGS. 9 and 10

, has another type of flow augmentation instead of ribs and grooves as shown in

FIGS. 1

to


6


or dimples as shown in

FIGS. 9 and 10

. In the

FIG. 17

embodiment, an expanded metal turbulizer


101


is used as the flow augmentation means. Of course, turbulizer


101


could be formed of other materials than expanded metal, such as plastic mesh.

FIG. 17

is a view of plate


99


looking at the oil side or outside of a plate pair. The intermediate areas


39


are located under turbulizer


101


and are still spaced-apart to form inner flow passages inside the plate pairs. Turbulizer


101


could be any type of turbulizer, and if it has a flow resistance that varies in a particular direction, apertures


72


and


77


could be arranged differently or varied in size to suit the turbulizer and maintain uniform radial or transverse flow between the plate pairs. Turbulizers


101


could be employed inside the plate pairs in the inner flow passages as well as, or instead of, the turbulizers


101


used in the outer flow passages as shown in FIG.


17


.





FIGS. 18 and 19

show a heat exchanger


28


′ that is a modification to the heat exchanger


28


shown in

FIGS. 11 and 12

. In heat exchanger


28


′ an annular filter seat


103


is mounted on top of top closure plate


56


to accommodate a conventional spin-on oil filter


107


that screws onto conduit


18


. Filter seat


103


has inner openings


105


to allow fluid emerging from headers


76


or openings


78


to be delivered to filter inlet openings


109


.





FIG. 20

shows the inside or water side surface of a plate


32


′ where the inner annular boss


36


′ and the outer peripheral flange


34


′ are the same height with respect to both the intermediate bosses


46


and inner peripheral flange


68


as the height of the ribs and grooves


38


,


40


. If it is desired to reduce the pressure drop inside the plate pairs in this embodiment, a spacer


86


as shown in

FIG. 21

can be used between the plates of the plate pairs. Spacer


86


has an outer annular portion


88


which is located between outer peripheral flanges


34


′ and an inner annular portion


90


which is located between inner annular bosses


36


′. Inner annular portion


90


has a plurality of apertures


92


therein to correspond with apertures


72


in inner boss


36


′. Rotation of spacer


86


relative to plates


32


′ causes apertures


92


to act as valves to obtain a predetermined setting or adjustment of the flow through apertures


72


during manufacture of heat exchangers using this type of plate.





FIGS. 22 and 23

show a plate


94


that is similar to plate


32


′ of

FIG. 20

, but which has a peripheral by-pass groove


96


located inside the plate pairs adjacent to the outer peripheral flange


34


′. By-pass groove


96


has a first end portion


98


located adjacent to and communicating with one of the intermediate bosses


46


and extends just over half-way around the perimeter of plate


94


to a second end portion


100


, so that when two plates


94


are arranged face-to-face, end portions


100


overlap and by-pass groove


96


forms a half-height groove extending all the way around the periphery of the plate pair from one intermediate boss


46


to the other. By-pass groove


96


is used to reduce internal pressure drop inside the plate pairs, if desired.





FIG. 24

shows a plate


102


similar to plate


94


of

FIG. 23

, but having at least one by-pass groove


104


extending between intermediate bosses


46


. Actually, because the grooves between intermediate bosses


46


overlap and cross each other, several half-height by-pass channels extend between intermediate bosses


46


. Again, these by-pass channels are provided to reduce pressure drop inside the plate pairs. If desired, the by-pass grooves


104


can be used instead of peripheral by-pass groove


96


.





FIG. 25

shows a plate


102


′ that is a modification of plate


102


of FIG.


24


. In plate


102


′ the by-pass grooves


104


are formed with flow limiting indentations


106


to control or set a predetermined amount of by-pass flow between intermediate bosses


46


.




Having described preferred embodiments of the invention, it will be appreciated that various modifications may be made to the structures described above. For example, the intermediate bosses containing the inlet and outlet openings could be made smaller, so that inner annular bosses


36


could be the same width all around their circumference allowing apertures


72


to extend around the full circumference of these bosses. The various heat exchangers can be made using any number of plate pairs and the various plate pair embodiments could be mixed and matched to achieve a particular desired performance. The top and bottom closure plates could be eliminated in certain applications where other means are used to close the various flow manifolds formed by openings in the plates. For example, end plates could be used that are similar to plates used to make the plate pairs, in which case, the various inlet and outlet openings and apertures in these end plates would not be punched out. Other configurations for the ribs and grooves and dimples and turbulizers could also be employed in the plates, if desired.




It will also be appreciated that although the preferred embodiments have been described for use as oil coolers, the heat exchangers of the present invention can be used for cooling or heating other engine fluids, such as, fuel, transmission fluid, hydraulic steering fluid, refrigerant and even engine coolant itself. Either fluid can pass between the plate pairs or through the plate pairs, and the heat exchangers of the present invention can be used to heat fluids as well as cool them. Further, the heat exchangers of the present invention can be used in applications other than in the automotive industry.




As will be apparent to those skilled in the art in the light of the foregoing disclosure, many alterations and modifications are possible in the practice of this invention without departing from the spirit or scope thereof. Accordingly, the scope of the invention is to be construed in accordance with the substance defined by the following claims.



Claims
  • 1. A heat exchanger comprising:a plurality of stacked plate pairs consisting of face-to-face, mating ringlike plates, each plate having an outer peripheral flange, an annular inner boss having a portion thereof located in a common plane with the peripheral flange, and an intermediate area located between the peripheral flange and the inner boss, said peripheral flanges and inner bosses in the mating plates being joined together, the intermediate areas having spaced-apart portions to form an inner flow passage between the plates; the plate intermediate areas having spaced-apart intermediate bosses located between the outer peripheral flange and the inner boss and extending from the intermediate area in a direction opposite to the peripheral flange and inner boss, the intermediate boss defining inlet and outlet openings and being arranged such that in back-to-back plate pairs, the intermediate bosses are joined and the respective inlet and outlet openings communicate to define inlet and outlet manifolds for the flow of a first exchange fluid circumferentially through the inner flow passages from the inlet manifold to the outer manifold, the adjacent intermediate areas in back-to-back plate pairs defining outer flow passages therebetween, said outer flow passages extending substantially between the inner bosses and the outer peripheral flanges of the respective back-to-back plate pairs; and a header enclosing one of the inner bosses and outer peripheral flanges, the header including a flow port for the flow of a second heat exchange fluid therethrough to force said second heat exchange fluid to flow transversely through said outer flow passages between said inner bosses and said outer peripheral flanges.
  • 2. A heat exchanger as claimed in claim 1 and further comprising flow augmentation means located in one of the inner flow passage and outer flow passage.
  • 3. A heat exchanger as claimed in claim 2 wherein the flow augmentation means comprises the intermediate area being formed with a plurality of alternating ribs and groves extending between the inner boss and the peripheral flange, said ribs and grooves being angularly disposed so that the ribs and grooves in the mating plates cross forming an undulating inner flow passage between the plates, and the ribs and grooves in adjacent back-to-back plate pairs cross forming undulating outer flow passages between the plate pairs.
  • 4. A heat exchanger as claimed in claim 3 wherein the ribs and grooves have a predetermined height, and wherein the intermediate bosses have a height that is at least as high as the rib and groove predetermined height.
  • 5. A heat exchanger as claimed in claim 4 and further comprising an inner peripheral flange formed on the inner bosses and having a mating flange portion located in a common plane with the intermediate bosses, said inner peripheral flanges on back-to-back plate pairs being joined to form with the inner bosses said header, and wherein said port is formed by the inner bosses defining aligned apertures therein.
  • 6. A heat exchanger as claimed in claim 5 and further comprising a housing loosely enclosing the stacked plate pairs, an oil filter located in the housing and having an inlet and an outlet, a conduit passing through the housing and communicating with one of the filter inlet and outlet, and the other of the filter inlet and outlet communicating with the housing interior, the housing defining an oil port communicating with the header port, so that oil passes between the oil port and the interior of the housing.
  • 7. A heat exchanger as claimed in claim 4 wherein the inner boss and outer peripheral flange in each plate have a height that is equal to the height of the ribs and grooves.
  • 8. A heat exchanger as claimed in claim 7 and further comprising a spacer located between the plates of each plate pair, the spacer having an outer peripheral portion located between the outer peripheral flanges and an inner portion located between the inner bosses.
  • 9. A heat exchanger as claimed in claim 4 wherein the inner boss and outer peripheral flange in each plate have a height that is greater than the height of the ribs and grooves.
  • 10. A heat exchanger as claimed in claim 1 wherein said intermediate bosses are located adjacent to one another.
  • 11. A heat exchanger as claimed in claim 10 and further comprising a radial rib extending between the intermediate bosses from the inner boss to the outer peripheral flange, said rib being in said common plane.
  • 12. A heat exchanger as claimed in claim 11 and further comprising the intermediate area defining a peripheral bypass groove located therein inside the plate pairs adjacent to the outer peripheral flanges and extending just over half way around the perimeter of each plate.
  • 13. A heat exchanger as claimed in claim 10 and further comprising at least one bypass rib and groove extending between said intermediate bosses.
  • 14. A heat exchanger as claimed in claim 13 wherein said bypass rib and groove is formed with a flow limiting indentation to produce a predetermined bypass flow.
  • 15. A heat exchanger as claimed in claim 1 and further comprising a housing loosely enclosing the stacked plate pairs, an oil filter located in the housing and having an inlet and an outlet, a conduit passing through the housing and communicating with one of the filter inlet and outlet, and the other of the filter inlet and outlet communicating with the housing interior, the housing defining an oil port communicating with the header port, so that oil passes between the oil port and the interior of the housing.
  • 16. A heat exchanger as claimed in claim 15 wherein the conduit passes axially through the stacked plate pairs, and further comprising top and bottom closure plates attached to the top and bottom of the stacked plate pairs and sealingly engaging the conduit passing therethrough, the closure plates and the conduit forming the header and said flow port being formed in the bottom closure plate.
  • 17. A heat exchanger comprising:a plurality of stacked plate pairs consisting of face-to-face, mating ringlike plates, each plate having an outer peripheral flange, an annular inner boss having a portion thereof located in a common plane with the peripheral flange, and an intermediate area located between the peripheral flange and the inner boss, said peripheral flanges and inner bosses in the mating plates being joined together, the intermediate areas having spaced-apart portions to form an inner flow passage between the plates; the plate intermediate areas having spaced-apart intermediate bosses located between the outer peripheral flange and the inner boss and extending from the intermediate area in a direction opposite to the peripheral flange and inner boss, the intermediate boss defining inlet and outlet openings and being arranged such that in back-to-back plate pairs, the intermediate bosses are joined and the respective inlet and outlet openings communicate to define inlet and outlet manifolds for the flow of a first exchange fluid circumferentially through the inner flow passages from the inlet manifold to the outer manifold, the adjacent intermediate areas in back-to-back plate pairs defining outer flow passages therebetween, said outer flow passages extending substantially between the inner bosses and the outer peripheral flanges of the respective back-to-back plate pairs; and a header enclosing one of the inner bosses and outer peripheral flanges, the header including a flow port for the flow of a second heat exchange fluid therethrough to force said second heat exchange fluid to flow transversely through said outer flow passages between said inner bosses and said outer peripheral flanges; wherein an outer distal flange is formed on the outer peripheral flange and has a mating flange portion located in a common plane with the intermediate bosses, said outer distal flanges on back-to-back plate pairs being joined to form, with the outer peripheral flanges, said header, and wherein said port is formed by the outer peripheral flange defining aligned apertures therein.
  • 18. A heat exchanger as claimed in claim 17 and further comprising a filter having a housing defining an inlet and an outlet, the filter being attached to the stacked plate pairs with one of the filter inlet and outlet communicating with said port.
  • 19. A heat exchanger comprising;a plurality of stacked plate pairs consisting of face-to-face, mating ringlike plates, each plate having an outer peripheral flange, an annular inner boss having a portion thereof located in a common plane with the peripheral flange, and an intermediate area located between the peripheral flange and the inner boss, said peripheral flanges and inner bosses in the mating plates being joined together, the intermediate areas having spaced-apart portions to form an inner flow passage between the plates; the plate intermediate areas having spaced-apart intermediate bosses located between the outer peripheral flange and the inner boss and extending from the intermediate area in a direction opposite to the peripheral flange and inner boss, the intermediate boss defining inlet and outlet openings and being arranged such that in back-to-back plate pairs, the intermediate bosses are joined and the respective inlet and outlet openings communicate to define inlet and outlet manifolds for the flow of a first exchange fluid circumferentially through the inner flow passages from the inlet manifold to the outer manifold, the adjacent intermediate areas in back-to-back plate pairs defining outer flow passages therebetween, said outer flow passages extending substantially between the inner bosses and the outer peripheral flanges of the respective back-to-back plate pairs; a header enclosing one of the inner bosses and outer peripheral flanges, the header including a flow port for the flow of a second heat exchange fluid therethrough to force said second heat exchange fluid to flow transversely through said outer flow passages between said inner bosses and said outer peripheral flanges; an inner peripheral flange formed on the inner bosses and having a mating flange portion located in a common plane with the intermediate bosses, said inner peripheral flanges on back-to-back plate pairs being joined to form with the inner bosses said header; and an outer distal flange formed on the outer peripheral flanges, and having a mating flange portion located in a common plane with the intermediate bosses, said distal flanges on back-to-back plate pairs being joined to form a second header and wherein said port is defined by the inner bosses having aligned apertures therein and the outer peripheral flanges have aligned apertures forming a second port for said second header.
  • 20. A heat exchanger as claimed in claim 19 wherein each of the plates includes a plurality of said apertures spaced around the inner boss.
  • 21. A heat exchanger comprising:a plurality of stacked plate pairs consisting of face-to-face, mating ringlike plates, each plate having an outer peripheral flange, an annular inner boss having a portion thereof located in a common plane with the peripheral flange, and an intermediate area located between the peripheral flange and the inner boss, said peripheral flanges and inner bosses in the mating plates being joined together, the intermediate areas having spaced-apart portions to form an inner flow passable between the plates; the plane intermediate areas having spaced-apart intermediate bosses located between the outer peripheral flange and the inner boss and extending from the intermediate area in a direction opposite to the peripheral flange and inner boss, the intermediate bosses defining inlet and outlet openings and being arranged such that in back-to-back plate pairs, the intermediate bosses are joined and the respective inlet and outlet openings communicate to define inlet and outlet manifolds for the flow of a first exchange fluid circumferentially through the inner flow passages from the inlet manifold to the outer manifold, the adjacent intermediate areas in back-to-back plate pairs defining outer flow passages therebetween, said outer flow passages extending substantially between the inner bosses and the outer peripheral flanges of the respective back-to-back plate pairs; a header enclosing- one of the inner bosses and outer peripheral flanges, the header including a flow port for the flow of a second heat exchange fluid therethrough to force said second heat exchange fluid to flow transversely through said outer flow passages; and flow augmentation means located in one of the inner flow passage and outer flow passage, wherein the plates are rectangular in shape.
  • 22. A method of transferring heat energy between lubricating fluids and engine coolant, comprising the steps of:providing a plurality of ringlike, closely spaced, stacked plates having inner flow passages therebetween and outer flow passages between the plate pairs, each plate having an outer peripheral flange, an annular inner boss having a portion thereof located in a common plane with the peripheral flange and an intermediate area located between the peripheral flange and the inner boss, said outer flow passages extending substantially between the inner bosses and the outer peripheral flanges of respective adjacent back-to-back plate pairs; passing all of one of the fluid and the coolant circumferentially through the inner flow passages formed by the plate pairs; and passing all of the other of the fluid and the coolant transversely through the outer flow passages located between the plate pairs.
  • 23. A method of transferring heat energy as claimed in claim 22 wherein the fluid or coolant is passed transversely between the plate pairs by providing a header communicating with all of the outer flow passages between the plate pairs, the header being located at one of the center and outer periphery of the stacked plate pairs, so that all of the respective fluid or coolant passes transversely through the plate pairs.
  • 24. A method of transferring heat energy as claimed in claim 22 wherein the coolant passes circumferentially through the plate pairs and the fluid passes transversely between the plate pairs.
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Number Name Date Kind
3743011 Frost Jul 1973 A
4271901 Buchmuller Jun 1981 A
4742866 Yamanaka et al. May 1988 A
4967835 Lefeber Nov 1990 A
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5078209 Kerkman et al. Jan 1992 A
5179999 Meekins et al. Jan 1993 A
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5797450 Kawabe et al. Aug 1998 A
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Number Date Country
4-356686 Dec 1992 JP
6-173626 Jun 1994 JP
44305 Oct 1998 WO