Information
-
Patent Grant
-
6446712
-
Patent Number
6,446,712
-
Date Filed
Tuesday, February 23, 199925 years ago
-
Date Issued
Tuesday, September 10, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A heat exchanger and method of transferring heat between fluids is disclosed using a plurality of stacked plate pairs consisting of face-to-face, mating, ringlike plates, each plate having an outer peripheral flange, an annular inner boss located in a common plane with the peripheral flange, and an offset intermediate area located between the peripheral flange and the inner boss. The peripheral flanges and inner bosses in the mating plates are joined together. The intermediate areas have outwardly disposed joined intermediate bosses having aligned inlet and outlet openings forming manifolds for the flow of a first heat exchange fluid circumferentially through the plate pairs from the inlet manifold to the outlet manifold. The heat exchanger also has a header enclosing either the inner bosses or the outer peripheral flanges to cause all of a second heat exchange fluid to pass between the plate pairs transversely relative to the flow of the first heat exchange fluid. Flow augmentation means, such as ribs and grooves, dimples or turbulizers can be used inside or between the plate pairs, if desired.
Description
BACKGROUND OF THE INVENTION
This invention relates to heat exchangers, and in particular, to oil coolers of the so called “doughnut” type that can be used separately or in conjunction with oil filters in automotive and other engine and transmission cooling applications.
Oil coolers have been made in the past out of a plurality of stacked plate pairs located in a housing or canister. The canister usually has inlet and outlet fittings for the flow of engine coolant into and out of the canister circulating around the plate pairs. The plate pairs themselves have inlet and outlet openings and these openings are usually aligned to form manifolds, so that the oil passes through all of the plate pairs simultaneously. These manifolds communicate with oil supply and return lines located externally of the canister. An example of such an oil cooler is shown in Japanese Utility Model Laid Open Publication No. 63-23579 published Feb. 16, 1988.
Where the oil cooler is used in conjunction with an oil filter, the plate pairs are usually in the form of an annulus and a conduit passes through the centre of the annulus delivering oil to or from the filter located above or below the oil cooler and connected to the conduit. The oil can pass through the filter and then the oil cooler, or vice-versa. Examples of such oil coolers are shown in U.S. Pat. No. 4,967,835 issued to Thomas E. Lefeber and U.S. Pat. No. 5,406,910 issued to Charles M. Wallin.
A difficulty with these prior art oil coolers, however, is that they are not particularly efficient. They also often suffer from the disadvantage of high pressure drop on the oil side of the cooler.
The heat exchanger of the present invention is very efficient with relatively low pressure drop. A first exchange fluid travels circumferentially through ringlike plate pairs, and all of a second heat exchange fluid flows between the plate pairs transversely relative to the first heat exchange fluid.
SUMMARY OF THE INVENTION
According to one aspect of the invention, there is provided a heat exchanger which comprises a plurality of stacked plate pairs consisting of face-to-face, mating ringlike plates. Each plate has an outer peripheral flange, an annular inner boss having a portion thereof located in a common plane with the peripheral flange, and an intermediate area located between the peripheral flange and the inner boss. The peripheral flanges and inner bosses in the mating plates are joined together. The intermediate areas have spaced-apart portions to form an inner flow passage between the plates. The plate intermediate areas have spaced-apart intermediate bosses located between the outer peripheral flange and the inner boss that extend from the intermediate area in a direction opposite to the peripheral flange and inner boss. The intermediate bosses define inlet and outlet openings and are arranged such that in back-to-back plate pairs, the intermediate bosses are joined and the respective inlet and outlet openings communicate to define inlet and outlet manifolds for the flow of a first exchange fluid circumferentially through the inner flow passages from the inlet manifold to the outlet manifold. The adjacent intermediate areas in back-to-back plate pairs define outer flow passages therebetween. The outer flow passages extend substially between the inner bosses and the outer peripheral flanges of the respective back-to-back plate pairs. Also, a header encloses one of the inner bosses and outer peripheral flanges. The header includes a flow port for the flow of a second heat exchange fluid therethrough to force the second heat exchange fluid to flow transversely through the outer flow passages between the inner bosses and the outer peripheral flanges.
According to another aspect of the invention, there is provided a method of transferring heat energy between lubricating fluids and engine coolant. The method comprises the steps of providing a plurality of ringlike, closely spaced-apart, stacked plate pairs having inner flow passages therebetween and outer flow passages between the plate pairs. Each plate has an outer peripheral flange, an annual inner boss having a portion there of located in the common plane with the peripheral flange, and an intermediate area located between the peripheral flange and the inner boss. The outer flow passages extend substantially between the inner bosses and the outer peripheral flanges of respective adjacent back-to-back plate pairs. All of one of the fluid and the coolant is passed circumferentially through the plate pairs, and all of the other of the fluid and the coolant is passed transversely between the plate pairs.
BRIEF DESCRIPTION OF THE DRAWINGS
Preferred embodiments of the invention will now be described, by way of example, with reference to the accompanying drawings, in which:
FIG. 1
is a diagrammatic vertical sectional view taken through a first preferred embodiment of a combination heat exchanger and oil filter employing a preferred embodiment of a heat exchanger according to the present invention;
FIG. 2
is an enlarged perspective view, partly broken away, of the heat exchanger employed in the embodiment shown in
FIG. 1
;
FIG. 3
is an enlarged perspective view similar to
FIG. 2
, but showing the underside of the heat exchanger of
FIG. 2
;
FIG. 4
is an enlarged perspective view showing the inside surface of one of the plates used to form the plate pairs of the heat exchanger embodiment shown in
FIGS. 2 and 3
;
FIG. 5
is a plan view of the plate shown in
FIG. 4
;
FIG. 6
is a further enlarged sectional view taken along lines
6
—
6
of FIG.
5
and showing additional plates stacked above and below the plate of
FIGS. 4 and 5
;
FIG. 7
is a vertical sectional view similar to
FIG. 6
but showing another embodiment where the plate header is formed on the outer periphery of the plate pairs;
FIG. 8
is an enlarged sectional view of the lower left corner of
FIG. 1
showing yet another embodiment of a heat exchanger according to the present invention;
FIG. 9
is a perspective view similar to
FIG. 4
, but showing another preferred embodiment of a plate used to make a heat exchanger according to the present invention;
FIG. 10
is a plan view of the plate shown in
FIG. 9
;
FIG. 11
is a diagrammatic vertical sectional view similar to
FIG. 1
, but showing another preferred embodiment of a combination heat exchanger and oil filter employing another embodiment of a heat exchanger according to the present invention therein;
FIG. 12
is an enlarged perspective view, partly broken away, of the heat exchanger employed in the embodiment shown in
FIG. 11
;
FIG. 13
is a perspective view similar to
FIG. 4
but showing the plate used to make the heat exchanger embodiment shown in
FIG. 12
;
FIG. 14
is a vertical sectional view taken along lines
14
—
14
of FIG.
13
and showing additional plates stacked above and below the plate of
FIG. 13
;
FIG. 15
is a plan view of another preferred embodiment of a ringlike heat exchanger plate used to make a heat exchanger according to the present invention;
FIG. 16
is a plan view of a top or bottom plate used to make a heat exchanger using the plates shown in
FIG. 15
;
FIG. 17
is a perspective view similar to
FIGS. 4 and 9
, but showing another embodiment of a plate in combination with a turbulizer as used to make a heat exchanger according to the present invention;
FIG. 18
is a diagrammatic vertical sectional view similar to
FIGS. 1 and 11
, but showing another preferred embodiment of a heat exchanger as used with a conventional oil filter to make a combination heat exchanger and filter;
FIG. 19
is an enlarged perspective view, partly broken away, of the heat exchanger shown in
FIG. 18
;
FIG. 20
is a plan view of another embodiment of a plate used to make a heat exchanger according to the present invention;
FIG. 21
is a plan view of an optional spacer that may be used with the plates of
FIG. 20
;
FIG. 22
is a perspective view looking at the inside of another embodiment of a plate used to make a heat exchanger according to the present invention;
FIG. 23
is a plan view of the plate shown in
FIG. 14
;
FIG. 24
is a plan view of yet another embodiment of a plate used to make a heat exchanger according to the present invention; and
FIG. 25
is a plan view of yet another embodiment of a plate used to make a heat exchanger according to the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring firstly to
FIG. 1
, a preferred embodiment of a combination heat exchanger and oil filter according to the present invention is generally indicated by reference numeral
10
. It will be appreciated, however, that any fluid could be used in this invention, not just oil, so the term “oil” shall mean any heat exchange fluid for the purposes of this disclosure. Combination unit
10
includes a housing
12
containing an oil filter
14
and a preferred embodiment of a heat exchanger according to the present invention indicated by reference numeral
16
. Oil filter
14
is conventional and is not per se considered to be part of the present invention. Oil filter
14
is of the annular type and in
FIG. 1
, oil flows from inside the housing inwardly through the filter walls to a central axial chamber
15
and passes downwardly through a pipe or conduit
18
to exit from combination unit
10
. However, the oil flow direction could be reversed, so that oil enters through conduit
18
and passes radially outwardly through the filter into housing
12
. In the embodiment shown in
FIG. 1
, oil preferably flows from the housing inwardly through the filter and exits through conduit
18
. Heat exchanger
18
will be described in more detail below, but before leaving
FIG. 1
, it will be noted that housing
12
has a bottom plate
19
containing openings
20
therein for the passage of oil therethrough into heat exchanger
16
depending upon which way it is desired to have the oil flow through filter
14
. Conduits
22
and
24
are also attached to bottom plate
19
for the entry and exit of coolant into and out of heat exchanger
16
.
Referring next to
FIGS. 2
to
6
, heat exchanger
16
is formed of a plurality of stacked plate pairs
30
consisting of face-to-face mating, annular or ringlike plates
32
. As seen best in
FIGS. 4
to
6
, each plate
32
has an outer peripheral flange
34
, an annular inner boss
36
having a portion
37
located in a common plane with outer peripheral flange
34
, and an intermediate area
39
located between peripheral flange
34
and inner boss
36
. A plurality of alternating ribs and grooves
38
,
40
are formed in intermediate area
39
and extend between the inner boss
36
and the peripheral flange
34
. The ribs and grooves
38
,
40
are flow augmentation means and are angularly disposed and in the form of spiral or involute curves, so that the ribs and grooves in the respective plates that make up plate pairs
30
cross forming an undulating inner flow passage
42
between the plates of each plate pair
30
. Similarly, the ribs and grooves
38
,
40
in adjacent back-to-back plate pairs cross forming undulating outer flow passages
44
between the plate pairs
30
. Outer flanges
34
contain optional alignment notches
45
to assist in the proper alignment of plates
32
during the assembly of heat exchanger
16
. Such alignment notches could be used in all of the embodiments of the present invention, if desired.
Plates
32
have spaced-apart intermediate bosses
46
located between the outer peripheral flange
34
and the inner boss
36
and extending in a direction from the intermediate area
39
in a direction opposite to peripheral flange
34
and inner boss
36
. Intermediate bosses
46
define inlet and outlet openings
48
,
50
. The intermediate bosses
46
are arranged such that in back-to-back plate pairs, the respective inlet and outlet openings
48
,
50
are joined around their peripheries to communicate and define inlet and outlet manifolds
52
,
54
(see
FIG. 3
) for the flow of a first heat exchange fluid, such as engine coolant, circumferentially inside or through the inner flow passages of the plate pairs from inlet manifold
52
to outlet manifold
54
. The adjacent intermediate areas
39
in back-to-back plate pairs
30
define outer flow passages
44
therebetween. Heat exchanger
16
has top and bottom closure plates
56
,
58
. Bottom closure plate
58
has openings
62
,
64
which register with respective inlet and outlet manifolds
52
,
54
. Conduits
22
,
24
(see
FIG. 1
) pass through housing bottom plate
19
to communicate with openings
62
,
64
.
Ribs
38
and grooves
40
have a predetermined height and intermediate bosses
46
have a height, or depth as seen in
FIG. 4
, that is at least as high as ribs
38
, and preferably the same height as ribs
38
, so that when the plate pairs are placed back-to-back as seen best in
FIG. 6
, the ribs
38
on adjacent plates touch as do the outer surfaces of intermediate bosses
46
. However, as seen best in
FIG. 6
, the height of inner annular bosses
36
and outer peripheral flanges
34
is greater than the height of the ribs and grooves, so that the adjacent ribs
38
on the inside of plate pairs
30
are slightly spaced apart. This reduces the water-side pressure drop for the coolant flowing through plate pairs
30
.
Since intermediate bosses
46
are located adjacent to one another, a radial rib
66
(see
FIGS. 4 and 5
) extends between the intermediate bosses
46
from the inner boss
36
to the outer peripheral flange
34
. Radial rib
66
is in the same plane as or has the same height as inner boss
36
and outer peripheral flange
34
, so that when two plates are put together to form a plate pair
30
, the respective radial ribs
66
engage one another to prevent by-pass flow from inlet opening
48
to outlet opening
50
. Radial ribs
66
also form radial grooves on the outside or oil side of the plate pairs. These radial grooves improve the radial or transverse flow between the plate pairs near and around intermediate bosses
46
.
Inner peripheral flanges
68
are formed on annular inner bosses
36
and have mating flange portions
69
located in a common plane with the intermediate bosses
46
, so that the inner peripheral flanges
68
on back-to-back plate pairs are joined together to form, with the inner bosses
36
, a header
70
(see
FIG. 6
) to cause all of the coolant entering inlet opening
62
to flow transversely or radially through the outer flow passages
44
between the back-to-back plate pairs
30
.
Inner boss
36
includes a plurality of apertures
72
spaced around inner boss
36
. When plate pairs
30
are stacked together, apertures
72
are aligned or in registration to form flow ports for supplying fluid to header
70
.
Referring next to
FIG. 7
, which is a view similar to
FIG. 6
, but which shows another embodiment of a heat exchanger
79
according to the present invention having stacked plate pairs that are similar to the embodiment of
FIGS. 1
to
6
, but where the inner header
70
of
FIG. 6
has been eliminated. Primed reference numerals are used in
FIGS. 7
to
25
to indicate modified components of the embodiment shown in
FIGS. 1
to
6
. Inner bosses
36
′ have been truncated leaving annular slots
80
for the flow of fluid into or out of the outer flow passages
44
between the plate pairs. In this embodiment, outer distal flanges
74
form a header enclosing outer peripheral flanges
34
′ to cause all of the respective heat exchange fluid to pass transversely or radially between the plate pairs. In this embodiment also, the inner annular boss
36
′ and outer peripheral flange
34
′ have a height that is equal to the height of the ribs and grooves, so that the adjacent ribs
38
in inner flow passages
42
′ are not spaced-apart as in the embodiment shown in
FIGS. 1 and 6
. However, the adjacent ribs
38
in the inner flow passages
42
′ could be spaced-apart as in
FIG. 6
, or the
FIG. 6
embodiment could be made like
FIG. 7
with ribs
38
not spaced-apart, if desired.
FIG. 8
shows another embodiment of a heat exchanger
801
where a header
82
is formed by the annular space defined by top and bottom closure lates
56
,
58
and conduit
18
sealingly engaged therein. Neither the inner bosses
36
′ nor the outer peripheral flanges
34
have additional flanges formed thereon to form headers. Bottom closure plate
58
includes a flow port
84
for the flow of fluid into or out of header
82
.
Referring next to
FIGS. 9 and 10
, another embodiment of a ringlike plate
85
is shown which is similar to plate
32
of
FIGS. 4 and 5
, but which has a plurality of spaced-apart dimples
87
and
89
formed in the intermediate area
39
as the flow augmentation means instead of ribs
38
and grooves
40
. Dimples
87
extend into the outer flow passages
44
and dimples
89
extend into the inner flow passages
42
. Dimples
87
,
89
have a predetermined height which, in the case of dimples
87
, is preferably equal to the height of intermediate bosses
46
. However, some or all of the dimples
87
could have a height that is less than intermediate bosses
46
.
If desired, plates
85
could be formed with outer distal flanges like flanges
74
in the embodiment shown in
FIG. 7
to define headers
76
at the outer periphery of the plates, either in addition to or instead of the inner peripheral flanges
68
and headers
70
as shown in FIG.
6
.
Dimples
87
and
89
are shown arranged in respective circumferential rows and generally equi-spaced, but they could be mixed in orientation and spaced apart differently to achieve specific flow effects inside and between the plate pairs.
FIG. 11
shows another preferred embodiment of a combination heat exchanger and filter
91
which is similar to combination unit
10
of
FIG. 1
, but which employs a heat exchanger
28
as shown in detail in
FIGS. 12
to
14
. Top plate
56
′ in heat exchanger
28
is the bottom wall of housing
12
′ that contains filter
14
, and a removable lid
93
allows for the replacement of filter
14
.
Referring in particular to
FIGS. 12
to
14
, heat exchanger
28
could be considered to be a modification to heat exchanger
16
of
FIGS. 2
to
6
. In heat exchanger
28
, the plates
32
′ have outer peripheral flanges
34
′ that have been extended radially, and an outer distal flange
74
is formed on outer peripheral flange
34
′ having mating flange portions
75
. Mating flange portions
75
are located in a common plane with the intermediate bosses
46
, so that the distal flanges
74
on back-to-back plate pairs
30
′ are joined to form, with the outer peripheral flanges
34
′, a header
76
. Apertures
77
are formed in outer peripheral flanges
34
′ and are aligned in the stacked plate pairs to form flow ports to receive fluid flowing between the back-to-back plate pairs. However, it will be appreciated that the flow direction could be reversed, so that header
76
supplies fluid to flow radially inwardly toward the centre of heat exchanger
28
, if desired.
As seen best in
FIG. 12
, top closure plate
56
′ is formed with a plurality of openings
78
that communicate with apertures
77
and form part of headers
76
and also communicate with the inside of housing
12
′. It will also be appreciated that heat exchanger
28
has two headers
70
and
76
with aligned apertures forming flow ports for these headers.
FIG. 15
shows a plate
95
that is a modification of plate
32
′ such that plate
95
is rectangular in shape or plan view. Outer peripheral flange
34
″ is rectangular as well, and although inner boss
36
is shown to be circular or annular, inner boss
36
could be rectangular as well, if desired. For the purposes of the present specification, plate
95
is still considered to come within the term annular or ringlike, the flow from inlet opening
48
to outlet opening
50
is still considered to be circumferential, and the flow from inner apertures
72
to outer apertures
77
is still considered to be radial or transverse with respect to the circumferential flow inside the plate pairs.
FIG. 16
shows a modified top plate
56
′ for use with plates
95
. Top plate
56
′ has peripheral openings
97
that vary in size to obtain uniform flow distribution in the radial or transverse direction. It will be noted that the corner openings
97
are particularly large to increase the flow to the corners of a heat exchanger made with these plates. Alternatively, uniformly sized openings
97
spaced closer or further apart could be used to give a desired flow distribution instead of differently sized apertures
97
. These aperture size or shape differences could also be employed in connection with apertures
77
in the core plates
95
of
FIG. 15
, if desired.
FIG. 17
shows yet another embodiment of a plate
99
used to form a heat exchanger according to the present invention which, like the plate
85
shown in
FIGS. 9 and 10
, has another type of flow augmentation instead of ribs and grooves as shown in
FIGS. 1
to
6
or dimples as shown in
FIGS. 9 and 10
. In the
FIG. 17
embodiment, an expanded metal turbulizer
101
is used as the flow augmentation means. Of course, turbulizer
101
could be formed of other materials than expanded metal, such as plastic mesh.
FIG. 17
is a view of plate
99
looking at the oil side or outside of a plate pair. The intermediate areas
39
are located under turbulizer
101
and are still spaced-apart to form inner flow passages inside the plate pairs. Turbulizer
101
could be any type of turbulizer, and if it has a flow resistance that varies in a particular direction, apertures
72
and
77
could be arranged differently or varied in size to suit the turbulizer and maintain uniform radial or transverse flow between the plate pairs. Turbulizers
101
could be employed inside the plate pairs in the inner flow passages as well as, or instead of, the turbulizers
101
used in the outer flow passages as shown in FIG.
17
.
FIGS. 18 and 19
show a heat exchanger
28
′ that is a modification to the heat exchanger
28
shown in
FIGS. 11 and 12
. In heat exchanger
28
′ an annular filter seat
103
is mounted on top of top closure plate
56
to accommodate a conventional spin-on oil filter
107
that screws onto conduit
18
. Filter seat
103
has inner openings
105
to allow fluid emerging from headers
76
or openings
78
to be delivered to filter inlet openings
109
.
FIG. 20
shows the inside or water side surface of a plate
32
′ where the inner annular boss
36
′ and the outer peripheral flange
34
′ are the same height with respect to both the intermediate bosses
46
and inner peripheral flange
68
as the height of the ribs and grooves
38
,
40
. If it is desired to reduce the pressure drop inside the plate pairs in this embodiment, a spacer
86
as shown in
FIG. 21
can be used between the plates of the plate pairs. Spacer
86
has an outer annular portion
88
which is located between outer peripheral flanges
34
′ and an inner annular portion
90
which is located between inner annular bosses
36
′. Inner annular portion
90
has a plurality of apertures
92
therein to correspond with apertures
72
in inner boss
36
′. Rotation of spacer
86
relative to plates
32
′ causes apertures
92
to act as valves to obtain a predetermined setting or adjustment of the flow through apertures
72
during manufacture of heat exchangers using this type of plate.
FIGS. 22 and 23
show a plate
94
that is similar to plate
32
′ of
FIG. 20
, but which has a peripheral by-pass groove
96
located inside the plate pairs adjacent to the outer peripheral flange
34
′. By-pass groove
96
has a first end portion
98
located adjacent to and communicating with one of the intermediate bosses
46
and extends just over half-way around the perimeter of plate
94
to a second end portion
100
, so that when two plates
94
are arranged face-to-face, end portions
100
overlap and by-pass groove
96
forms a half-height groove extending all the way around the periphery of the plate pair from one intermediate boss
46
to the other. By-pass groove
96
is used to reduce internal pressure drop inside the plate pairs, if desired.
FIG. 24
shows a plate
102
similar to plate
94
of
FIG. 23
, but having at least one by-pass groove
104
extending between intermediate bosses
46
. Actually, because the grooves between intermediate bosses
46
overlap and cross each other, several half-height by-pass channels extend between intermediate bosses
46
. Again, these by-pass channels are provided to reduce pressure drop inside the plate pairs. If desired, the by-pass grooves
104
can be used instead of peripheral by-pass groove
96
.
FIG. 25
shows a plate
102
′ that is a modification of plate
102
of FIG.
24
. In plate
102
′ the by-pass grooves
104
are formed with flow limiting indentations
106
to control or set a predetermined amount of by-pass flow between intermediate bosses
46
.
Having described preferred embodiments of the invention, it will be appreciated that various modifications may be made to the structures described above. For example, the intermediate bosses containing the inlet and outlet openings could be made smaller, so that inner annular bosses
36
could be the same width all around their circumference allowing apertures
72
to extend around the full circumference of these bosses. The various heat exchangers can be made using any number of plate pairs and the various plate pair embodiments could be mixed and matched to achieve a particular desired performance. The top and bottom closure plates could be eliminated in certain applications where other means are used to close the various flow manifolds formed by openings in the plates. For example, end plates could be used that are similar to plates used to make the plate pairs, in which case, the various inlet and outlet openings and apertures in these end plates would not be punched out. Other configurations for the ribs and grooves and dimples and turbulizers could also be employed in the plates, if desired.
It will also be appreciated that although the preferred embodiments have been described for use as oil coolers, the heat exchangers of the present invention can be used for cooling or heating other engine fluids, such as, fuel, transmission fluid, hydraulic steering fluid, refrigerant and even engine coolant itself. Either fluid can pass between the plate pairs or through the plate pairs, and the heat exchangers of the present invention can be used to heat fluids as well as cool them. Further, the heat exchangers of the present invention can be used in applications other than in the automotive industry.
As will be apparent to those skilled in the art in the light of the foregoing disclosure, many alterations and modifications are possible in the practice of this invention without departing from the spirit or scope thereof. Accordingly, the scope of the invention is to be construed in accordance with the substance defined by the following claims.
Claims
- 1. A heat exchanger comprising:a plurality of stacked plate pairs consisting of face-to-face, mating ringlike plates, each plate having an outer peripheral flange, an annular inner boss having a portion thereof located in a common plane with the peripheral flange, and an intermediate area located between the peripheral flange and the inner boss, said peripheral flanges and inner bosses in the mating plates being joined together, the intermediate areas having spaced-apart portions to form an inner flow passage between the plates; the plate intermediate areas having spaced-apart intermediate bosses located between the outer peripheral flange and the inner boss and extending from the intermediate area in a direction opposite to the peripheral flange and inner boss, the intermediate boss defining inlet and outlet openings and being arranged such that in back-to-back plate pairs, the intermediate bosses are joined and the respective inlet and outlet openings communicate to define inlet and outlet manifolds for the flow of a first exchange fluid circumferentially through the inner flow passages from the inlet manifold to the outer manifold, the adjacent intermediate areas in back-to-back plate pairs defining outer flow passages therebetween, said outer flow passages extending substantially between the inner bosses and the outer peripheral flanges of the respective back-to-back plate pairs; and a header enclosing one of the inner bosses and outer peripheral flanges, the header including a flow port for the flow of a second heat exchange fluid therethrough to force said second heat exchange fluid to flow transversely through said outer flow passages between said inner bosses and said outer peripheral flanges.
- 2. A heat exchanger as claimed in claim 1 and further comprising flow augmentation means located in one of the inner flow passage and outer flow passage.
- 3. A heat exchanger as claimed in claim 2 wherein the flow augmentation means comprises the intermediate area being formed with a plurality of alternating ribs and groves extending between the inner boss and the peripheral flange, said ribs and grooves being angularly disposed so that the ribs and grooves in the mating plates cross forming an undulating inner flow passage between the plates, and the ribs and grooves in adjacent back-to-back plate pairs cross forming undulating outer flow passages between the plate pairs.
- 4. A heat exchanger as claimed in claim 3 wherein the ribs and grooves have a predetermined height, and wherein the intermediate bosses have a height that is at least as high as the rib and groove predetermined height.
- 5. A heat exchanger as claimed in claim 4 and further comprising an inner peripheral flange formed on the inner bosses and having a mating flange portion located in a common plane with the intermediate bosses, said inner peripheral flanges on back-to-back plate pairs being joined to form with the inner bosses said header, and wherein said port is formed by the inner bosses defining aligned apertures therein.
- 6. A heat exchanger as claimed in claim 5 and further comprising a housing loosely enclosing the stacked plate pairs, an oil filter located in the housing and having an inlet and an outlet, a conduit passing through the housing and communicating with one of the filter inlet and outlet, and the other of the filter inlet and outlet communicating with the housing interior, the housing defining an oil port communicating with the header port, so that oil passes between the oil port and the interior of the housing.
- 7. A heat exchanger as claimed in claim 4 wherein the inner boss and outer peripheral flange in each plate have a height that is equal to the height of the ribs and grooves.
- 8. A heat exchanger as claimed in claim 7 and further comprising a spacer located between the plates of each plate pair, the spacer having an outer peripheral portion located between the outer peripheral flanges and an inner portion located between the inner bosses.
- 9. A heat exchanger as claimed in claim 4 wherein the inner boss and outer peripheral flange in each plate have a height that is greater than the height of the ribs and grooves.
- 10. A heat exchanger as claimed in claim 1 wherein said intermediate bosses are located adjacent to one another.
- 11. A heat exchanger as claimed in claim 10 and further comprising a radial rib extending between the intermediate bosses from the inner boss to the outer peripheral flange, said rib being in said common plane.
- 12. A heat exchanger as claimed in claim 11 and further comprising the intermediate area defining a peripheral bypass groove located therein inside the plate pairs adjacent to the outer peripheral flanges and extending just over half way around the perimeter of each plate.
- 13. A heat exchanger as claimed in claim 10 and further comprising at least one bypass rib and groove extending between said intermediate bosses.
- 14. A heat exchanger as claimed in claim 13 wherein said bypass rib and groove is formed with a flow limiting indentation to produce a predetermined bypass flow.
- 15. A heat exchanger as claimed in claim 1 and further comprising a housing loosely enclosing the stacked plate pairs, an oil filter located in the housing and having an inlet and an outlet, a conduit passing through the housing and communicating with one of the filter inlet and outlet, and the other of the filter inlet and outlet communicating with the housing interior, the housing defining an oil port communicating with the header port, so that oil passes between the oil port and the interior of the housing.
- 16. A heat exchanger as claimed in claim 15 wherein the conduit passes axially through the stacked plate pairs, and further comprising top and bottom closure plates attached to the top and bottom of the stacked plate pairs and sealingly engaging the conduit passing therethrough, the closure plates and the conduit forming the header and said flow port being formed in the bottom closure plate.
- 17. A heat exchanger comprising:a plurality of stacked plate pairs consisting of face-to-face, mating ringlike plates, each plate having an outer peripheral flange, an annular inner boss having a portion thereof located in a common plane with the peripheral flange, and an intermediate area located between the peripheral flange and the inner boss, said peripheral flanges and inner bosses in the mating plates being joined together, the intermediate areas having spaced-apart portions to form an inner flow passage between the plates; the plate intermediate areas having spaced-apart intermediate bosses located between the outer peripheral flange and the inner boss and extending from the intermediate area in a direction opposite to the peripheral flange and inner boss, the intermediate boss defining inlet and outlet openings and being arranged such that in back-to-back plate pairs, the intermediate bosses are joined and the respective inlet and outlet openings communicate to define inlet and outlet manifolds for the flow of a first exchange fluid circumferentially through the inner flow passages from the inlet manifold to the outer manifold, the adjacent intermediate areas in back-to-back plate pairs defining outer flow passages therebetween, said outer flow passages extending substantially between the inner bosses and the outer peripheral flanges of the respective back-to-back plate pairs; and a header enclosing one of the inner bosses and outer peripheral flanges, the header including a flow port for the flow of a second heat exchange fluid therethrough to force said second heat exchange fluid to flow transversely through said outer flow passages between said inner bosses and said outer peripheral flanges; wherein an outer distal flange is formed on the outer peripheral flange and has a mating flange portion located in a common plane with the intermediate bosses, said outer distal flanges on back-to-back plate pairs being joined to form, with the outer peripheral flanges, said header, and wherein said port is formed by the outer peripheral flange defining aligned apertures therein.
- 18. A heat exchanger as claimed in claim 17 and further comprising a filter having a housing defining an inlet and an outlet, the filter being attached to the stacked plate pairs with one of the filter inlet and outlet communicating with said port.
- 19. A heat exchanger comprising;a plurality of stacked plate pairs consisting of face-to-face, mating ringlike plates, each plate having an outer peripheral flange, an annular inner boss having a portion thereof located in a common plane with the peripheral flange, and an intermediate area located between the peripheral flange and the inner boss, said peripheral flanges and inner bosses in the mating plates being joined together, the intermediate areas having spaced-apart portions to form an inner flow passage between the plates; the plate intermediate areas having spaced-apart intermediate bosses located between the outer peripheral flange and the inner boss and extending from the intermediate area in a direction opposite to the peripheral flange and inner boss, the intermediate boss defining inlet and outlet openings and being arranged such that in back-to-back plate pairs, the intermediate bosses are joined and the respective inlet and outlet openings communicate to define inlet and outlet manifolds for the flow of a first exchange fluid circumferentially through the inner flow passages from the inlet manifold to the outer manifold, the adjacent intermediate areas in back-to-back plate pairs defining outer flow passages therebetween, said outer flow passages extending substantially between the inner bosses and the outer peripheral flanges of the respective back-to-back plate pairs; a header enclosing one of the inner bosses and outer peripheral flanges, the header including a flow port for the flow of a second heat exchange fluid therethrough to force said second heat exchange fluid to flow transversely through said outer flow passages between said inner bosses and said outer peripheral flanges; an inner peripheral flange formed on the inner bosses and having a mating flange portion located in a common plane with the intermediate bosses, said inner peripheral flanges on back-to-back plate pairs being joined to form with the inner bosses said header; and an outer distal flange formed on the outer peripheral flanges, and having a mating flange portion located in a common plane with the intermediate bosses, said distal flanges on back-to-back plate pairs being joined to form a second header and wherein said port is defined by the inner bosses having aligned apertures therein and the outer peripheral flanges have aligned apertures forming a second port for said second header.
- 20. A heat exchanger as claimed in claim 19 wherein each of the plates includes a plurality of said apertures spaced around the inner boss.
- 21. A heat exchanger comprising:a plurality of stacked plate pairs consisting of face-to-face, mating ringlike plates, each plate having an outer peripheral flange, an annular inner boss having a portion thereof located in a common plane with the peripheral flange, and an intermediate area located between the peripheral flange and the inner boss, said peripheral flanges and inner bosses in the mating plates being joined together, the intermediate areas having spaced-apart portions to form an inner flow passable between the plates; the plane intermediate areas having spaced-apart intermediate bosses located between the outer peripheral flange and the inner boss and extending from the intermediate area in a direction opposite to the peripheral flange and inner boss, the intermediate bosses defining inlet and outlet openings and being arranged such that in back-to-back plate pairs, the intermediate bosses are joined and the respective inlet and outlet openings communicate to define inlet and outlet manifolds for the flow of a first exchange fluid circumferentially through the inner flow passages from the inlet manifold to the outer manifold, the adjacent intermediate areas in back-to-back plate pairs defining outer flow passages therebetween, said outer flow passages extending substantially between the inner bosses and the outer peripheral flanges of the respective back-to-back plate pairs; a header enclosing- one of the inner bosses and outer peripheral flanges, the header including a flow port for the flow of a second heat exchange fluid therethrough to force said second heat exchange fluid to flow transversely through said outer flow passages; and flow augmentation means located in one of the inner flow passage and outer flow passage, wherein the plates are rectangular in shape.
- 22. A method of transferring heat energy between lubricating fluids and engine coolant, comprising the steps of:providing a plurality of ringlike, closely spaced, stacked plates having inner flow passages therebetween and outer flow passages between the plate pairs, each plate having an outer peripheral flange, an annular inner boss having a portion thereof located in a common plane with the peripheral flange and an intermediate area located between the peripheral flange and the inner boss, said outer flow passages extending substantially between the inner bosses and the outer peripheral flanges of respective adjacent back-to-back plate pairs; passing all of one of the fluid and the coolant circumferentially through the inner flow passages formed by the plate pairs; and passing all of the other of the fluid and the coolant transversely through the outer flow passages located between the plate pairs.
- 23. A method of transferring heat energy as claimed in claim 22 wherein the fluid or coolant is passed transversely between the plate pairs by providing a header communicating with all of the outer flow passages between the plate pairs, the header being located at one of the center and outer periphery of the stacked plate pairs, so that all of the respective fluid or coolant passes transversely through the plate pairs.
- 24. A method of transferring heat energy as claimed in claim 22 wherein the coolant passes circumferentially through the plate pairs and the fluid passes transversely between the plate pairs.
US Referenced Citations (10)
Foreign Referenced Citations (3)
Number |
Date |
Country |
4-356686 |
Dec 1992 |
JP |
6-173626 |
Jun 1994 |
JP |
44305 |
Oct 1998 |
WO |