Various exemplary embodiments of the invention relate to needle storage for medication pen needles.
Medication pens are typically used to inject medication into a patient. A person who must periodically self-inject doses of medication will typically carry a medication pen and several single-use pen needles. A medication pen is designed for safety and sterility. However, inefficiencies and inconveniences arise.
It is an aspect of the present invention to provide a radial magazine that stores a plurality of needles configured to engage a medication pen for medication delivery. Such a radial magazine provides advantages in minimizing the size of pen needle packaging, minimizing the volume of plastic used to manufacture components, and grouping together a number of pen needles in a radial arrangement to make them easy to use and carry. These advantages are provided in a radial magazine having a size and shape similar to a poker chip.
Having a radial magazine of needles available for medication delivery reduces needle reuse. Needle reuse is undesired for at least the following reasons. The needle dulls after a single use and so subsequent use may cause pain to the patient. Multiple needle use can also reduce the strength of the needle tip which may cause a potential fracture. Also, needle reuse increases sanitary concerns and health risks to the patient.
The radial needle assembly of the present invention advantageously reduces reuse for at least the following reasons. Although patients may desire to financially benefit from using a needle multiple times, the needle assembly is configured to prevent each of the plurality of needles from being used more than once. Convenience is another reason patients reuse needles. Patients may also be concerned about not having another needle available for use or not having access to supplies. However, the needle assembly conveniently provides multiple needles so that an unused needle is more readily available.
The foregoing and/or other aspects of the present invention can be achieved by providing a magazine that stores a plurality of needles configured to engage a medication pen for medication delivery, the magazine comprising a magazine housing enclosing a removable array that is rotatable in the magazine housing, the removable array supporting a plurality of hub chambers each enclosing one of a plurality of needle hubs, the plurality of hub chambers being radially disposed, a connector in each of the plurality of hub chambers, each connector engages one of the plurality of needle hubs, and a plurality of closures each sealing the plurality of needle hubs, wherein a selected closure of the plurality of closures is pierced by the medication pen to engage a selected needle hub of the plurality of needle hubs, the selected needle hub disengages from the hub chamber, and the selected needle hub is removed from the magazine housing to prepare the medication pen for medication delivery.
Preferably, a centerline of each of the plurality of hub chambers substantially intersects at a centerline of the magazine housing. The magazine housing is a substantially circular shape and includes a cover and a base. The magazine further includes a fastener to secure the cover to the base.
Preferably, the magazine housing includes a window to display a number identifying the needle hub in use. The magazine housing includes an opening to provide access to the selected needle hub, the opening provides access to only one needle hub at a time and the opening is aligned to the selected needle hub.
Preferably, the magazine includes a ratcheting slider for indexing the plurality of hub chambers in the magazine housing. The ratcheting slider includes a ratchet shield that obstructs an opening in the magazine housing during indexing. The ratchet shield provides access to the opening before and after indexing and obstructs the opening during indexing. The ratcheting slider moves along an outer circumference of the magazine housing.
Preferably, the magazine includes a locking member to prevent reverse rotation of the removable array. The magazine housing and the removable array each includes a rib that engage to prevent the magazine from exposing the plurality of needle hubs that are used.
Preferably, the removable array is replaced when the plurality of needle hubs is used. Each of the hub chambers is identified by a hub chamber number. One of the plurality of hub chamber numbers aligns with a window in the magazine housing for display.
Preferably, the magazine housing further includes a guide track to engage and disengage a ratcheting slider. The magazine housing also includes a ramp, and the ramp is adjacent to the guide track to engage and disengage the ratcheting slider from the removable array.
The foregoing and/or other aspects of the present invention can further be achieved by providing a method of using a plurality of needles in a magazine, the plurality of needles is configured to engage a medication pen for medication delivery, the method comprising indexing a selected needle hub of a plurality of needle hubs to align with an opening in a magazine housing, piercing a selected closure of a plurality of closures that seals the selected needle hub with the medication pen, engaging the medication pen to the selected needle hub in the magazine housing, disengaging the selected needle hub from the magazine housing, and removing the selected needle hub from the magazine housing to prepare the medication pen for medication delivery.
Additional and/or other aspects and advantages of the present invention will be set forth in the description that follows, or will be apparent from the description, or may be learned by practice of the invention.
The above aspects and features of the present invention will be more apparent from the description for the exemplary embodiments of the present invention taken with reference to the accompanying drawings, in which:
According to one embodiment,
The top cover 32 includes a locking hole 34, a rib 36, a window 38 and a needle hub opening 80. The locking hole 34 is a hole that extends through the top cover 32 and is configured to engage the fastener 42 to secure the top cover 32 to the base 70. The locking hole 34 is surrounded by a recessed surface at an outer surface of the top cover 32 for proper engagement to the fastener 42.
As illustrated in
The top cover 32 also includes a window 38. The window 38 is a transparent member on the outer surface of the top cover 32 that displays a hub chamber number or counter 64 identifying which needle hub 50 is being used. Specifically, the window 38 aligns with the hub chamber number 64 on an inner plate 60 as the inner plate 60 rotates during operation. The displayed hub chamber number 64 corresponds to the hub chamber 22 disposed in the inner plate 60 that is aligned to the needle hub opening 80. Operation of the window 38 is described in further detail below.
The needle hub opening 80 is a semicircular opening at an outer circumferential surface of the top cover 32. The needle hub opening 80 is also disposed at an outer circumferential surface of the base 70. The two portions of the needle hub opening 80 cooperate together when the top cover 32 is connected to the base 70 to create a circular opening or hole. The needle hub opening 80 is adjacent to the window 38 and provides access to one of the plurality of needle hubs 50 for use.
As illustrated in
The radial magazine array 26 carries one of a plurality of needle hubs 50 in each of the plurality of hub chambers 22. Preferably, the radial magazine array 26 includes eight hub chambers 22, although more or fewer are contemplated. Such a configuration advantageously provides a small, compact and optimized arrangement of the plurality of needle hubs 50 and allows the radial magazine 16 to be made from a minimal amount of material. Additionally, the plurality of needle hubs 50 is individually disposed in each of the plurality of hub chambers 22 to advantageously provide a separate enclosure for each needle hub 50.
Each of the plurality of hub chambers 22 includes the connector 28 which secures each of the plurality of needle hubs 50. The connector 28 is preferably a quarter-turn bayonet connection, although a push-pull detent connector can also be used. Further details of the connector 28 and its operation are described below.
The radial magazine array 26 further includes a magazine rib 27. As illustrated in
A distal end of each of the plurality of needle hubs 50 is covered by a seal or closure in the form of a peel tab 30. The peel tabs 30 are preferably foil tabs, specifically a composite layer of foil. Alternately, the peel tabs 30 are made of a polymer layer or a thermoplastic material.
Each peel tab 30 individually seals and provides a sterile environment for each of the plurality of needle hubs 50 disposed in the plurality of hub chambers 22. Such a configuration advantageously creates independent access to each of the plurality of needle hubs 50. As a result, one of the plurality of needle hubs 50 can be used without altering the sterile environment of the remaining needle hubs 50.
One of the plurality of peel tabs 30 is removed or pierced by a medication pen to identify a selected hub chamber 24 of the plurality of hub chambers 22. The selected hub chamber 24 includes a selected needle hub 52 ready for use.
The hub cannula 56 is fixed to the hub body 54 and extends from the distal end of the hub body 54. Although not illustrated, the distal end of the hub cannula 56 includes a sharpened bevel cut that is configured to penetrate tissue. The hub cannula 56 provides a means to deliver medicament to the patient. Specifically, when one of the plurality of needle hubs 50 is connected to the medication pen, fluid communication is established. Accordingly, medicament travels to the needle hub 50 and exits through the hub cannula 56.
The radial lug 58 is disposed adjacent to the threads or the push-pull detent at the distal end of the hub body 54. The radial lug 58 acts as a retention means to the connector 28 in the radial magazine array 26. Two radial lugs 58 are preferably disposed on the hub body 54 approximately 180° apart.
As illustrated in
According to one embodiment, the radial magazine array 26 is disposed in an inner plate 60. Preferably, as illustrated in
The hub chamber number or counter 64 is assigned to each of the hub carrying cavities 62 which sequentially identifies each of the needle hubs 50. The hub chamber number 64 is an extruded surface that aligns with the window 38 of the top cover 32 to identify the selected needle hub 52 being used during operation of the radial magazine 16. This alignment takes place when the radial magazine 16 is not being indexed. The hub carrying cavities 62 are sequentially number in a counterclockwise direction so that when the radial magazine array 26 is rotated in the counterclockwise direction during operation, the hub chamber number 64 increases incrementally from 1 to 8 while being displayed through the window 38 in the top cover 32.
The inner plate 60 is disposed in the base 70 and cooperates with a ratcheting slider 82 to rotate during operation. Further details of the components and the relationship between the inner plate 60, the base 70 and the ratcheting slider 82 are described below,
The base 70, according to one embodiment, is substantially circular and encloses a bottom portion of the radial magazine 16. As described above, the base 70 cooperates with the top cover 32 to fully enclose all the components of the radial magazine 16. The base 70 includes a guide track 72, a ramp 74, a locking member 76, a mounting slot 78 and the needle hub opening 80.
The base 70 further includes the ramp 74 that surrounds the guide track 72. The ramp 74 is an inclined surface surrounding the guide track 72 that increases in height along a counterclockwise direction. Specifically, the vertical (or axial) distance between a top surface of the guide track 72 and a top surface of the ramp 74 is greatest at the clockwise most portion of the guide track 72 and least at the counterclockwise most portion of the guide track 72. The ramp 74 cooperates with the guide track 72 to direct movement of the ratcheting slider 82. Further information regarding the operation of the ratcheting slider 82 is described below.
The base 70 also includes a locking member 76. The locking member 76 includes a flange portion and a stopping portion. The flange portion is connected at an outer circumference of the base 70 at one end and is connected to the stopping portion at another end. The flange portion allows the stopping portion to move elastically between various positions in a flexible manner.
The stopping portion is an inclined surface that engages the hub carrying cavities 62 of the inner plate 60. The stopping portion allows the inner plate 60 to rotate in a counterclockwise direction during indexing of the radial magazine 16. Specifically, when the inner plate 60 rotates, the stopping portion slides along its inclined surface to disengage one hub carrying cavity 62 and ultimately engage the next adjacent hub carrying cavity 62. The stopping portion prevents the inner plate 60 from rotating in a clockwise direction because the stopping portion is engaged to the hub carrying cavity 62 and creates interference when moved in that direction. In other words, the stopping portion does not have an inclined surface engaging the hub carrying cavities 62 in the clockwise direction.
The mounting slot 78 is a slot that extends through the base 70 and is used to secure the top cover 32 to the base 70 via the fastener 42. Further details regarding the fastener 42 are described below.
As similarly described above, the needle hub opening 80 in the base 70 is a semicircular opening at an outer circumferential surface of the base 70. The needle hub opening 80 cooperates with the outer circumferential surface of the top cover 32 to create a hole providing access to the plurality of needle hubs 50.
According to one embodiment, as illustrated in
The distal end of the fastener 42 includes the flat 46. The flat 46 is configured to enter into the mounting slot 78 of the base 70 and is rotated approximately 90° to lock the flat 46 with respect to the base 70.
The fastener 42 is rotated approximately 90 to align the flat 46 with the mounting slot 78 of the base 70 to unlock the magazine housing 32, 70. Specifically, the flat 46 is smaller than the mounting slot 78 so that when these components are aligned, the fastener 42 is removed from the base 70.
The radial magazine 16, according to one embodiment, further includes the ratcheting slider 82. The ratcheting slider 82, as illustrated in
The driving member 84 is a flanged member disposed inside the magazine housing 32, 70 that elastically flexes during operation. The ratchet shield 86 rotates during operation of the ratcheting slider 82 to open and close the needle hub opening 80. Specifically, when the radial magazine 16 is indexing, the ratchet shield 86 covers the needle hub opening 80. When the radial magazine 16 is not indexing, the needle hub opening 80 is open to provide access to the selected needle hub 52 in the selected hub chamber 24. The needle hub opening 80 is sized to provide access to only one needle hub 50 in the selected hub chamber 24 at a time. The operation of the ratcheting slider 82 and the locking member 76 is described as follows.
In the first position, the locking member 76 is engaged to one of the hub carrying cavities 62 of the inner plate 60. Specifically, the stopping portion of the locking member 76 enters into the hub carrying cavity 62. In the first position, the locking member 76 prevents the inner plate 60 from rotating in the clockwise direction.
As the inner plate 60 rotates in the counterclockwise direction, the locking member 76 moves from one of the hub carrying cavities 62 to an adjacent hub carrying cavity 62. This is because the inclined surface in the stopping portion of the locking member 76 allows for counterclockwise rotation to take place. That is, the stopping portion allows for rotation with respect to the hub carrying cavity 62 at one side of the cavity but not at the other side of the cavity.
The locking member 76 is also indexed or rotated to the adjacent hub carrying cavity 62. Specifically,
As illustrated in
When the ratcheting slider 82 reaches the second position, the driving member 84 disengages from the guide track 72 and is no longer radially compressed inwardly. Instead, as illustrated in
In the second position, as illustrated in
As a result, the magazine assembly 1 of
The adapter cannula 8 is fixed to the adapter body 6. The adapter cannula 8 is disposed in the proximal end of the adapter body 6 and is configured to pierce a septum of the medication pen 2 to establish fluid communication with the medication pen 2. A distal end of the adapter cannula 8 is disposed in the adapter septum 10.
Preferably, the adapter septum 10 includes a preformed opening for the adapter cannula 8 to pierce. Alternately, a sharpened distal end of the adapter cannula 8 pierces the adapter septum 10 to establish fluid communication. The adapter septum 10 is preferably made of silicon rubber. Operation of the adapter cannula 8 with the adapter septum 10 is described below.
The adapter septum 10 regulates the flow of medicament between the medication pen 2 and the selected needle hub 52. The adapter septum 10 is closed in its natural state. As illustrated in
According to one embodiment,
Subsequently, the radial magazine 16 is indexed as described above and the process is repeated. After all the needle hubs 50 are used, the radial magazine 16 can no longer be indexed because the magazine rib 27 contacts the rib 36 in the top cover 32 to prevent further rotation. The radial magazine array 26 can be disassembled from the magazine housing 32, 70 and replaced. Thus, the radial magazine 16 can continue to store and provide pen needles for use in medication pens.
The foregoing detailed description of the certain exemplary embodiments has been provided for the purpose of explaining the principles of the invention and its practical application, thereby enabling others skilled in the art to understand the invention for various embodiments and with various modifications as are suited to the particular use contemplated, This description is not necessarily intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Any of the embodiments and/or elements disclosed herein may be combined with one another to form various additional embodiments not specifically disclosed, as long as they do not contradict each other. Accordingly, additional embodiments are possible and are intended to be encompassed within this specification and the scope of the invention. The specification describes specific examples to accomplish a more general goal that may be accomplished in another way.
As used in this application, the terms “front,” “rear,” “upper,” “lower,” “upwardly,” “downwardly,” and other orientational descriptors are intended to facilitate the description of the exemplary embodiments of the present invention, and are not intended to limit the structure of the exemplary embodiments of the present invention to any particular position or orientation. Terms of degree, such as “substantially” or “approximately” are understood by those of ordinary skill to refer to reasonable ranges outside of the given value, for example, general tolerances associated with manufacturing, assembly, and use of the described embodiments.
This application claims the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application Ser. 62/328,682 filed on Apr. 28, 2016, which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US17/25429 | 3/31/2017 | WO | 00 |
Number | Date | Country | |
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62328682 | Apr 2016 | US |