The present disclosure relates to photovoltaic devices, in particular nanowire solar cells with radial p-n junctions for high solar cell efficiencies.
Photovoltaic devices typically employ a planar thin-film structure, wherein a negatively doped (n-type) material is stacked on top of a positively doped (p-type) material or a positively doped (p-type) material is stacked on top of a negatively doped (n-type) material. In these planar photovoltaic devices, the light absorbing layer needs to be thick enough to effectively absorb impinging photons with energies larger than the bandgap energy of the light absorbing material. However, when the light absorbing layer in a planar structure is made thicker this compromises the effective collection of the photo-generated carriers as the thickness of the light absorbing layer may be larger than the diffusion length of the minority carriers. Therefore the design of typical planar photovoltaic devices leads to a compromise between the thickness of the light absorbing layer for efficient light absorption and the effectiveness of carrier collection, thereby imposing limits on the efficiencies of these devices.
For example, typical thin-film GaAs solar cells require a light absorbing layer several microns thick to effectively absorb photons with energies higher than its bandgap energy, but as the diffusion length of the minority carriers is typically only a few hundreds nanometres, many of the photo-generated carriers cannot be collected.
Rather than using planar p-n junctions in photovoltaic devices, radial p-n junctions are being investigated. In these structures, a long central p-type core extends out of a substrate and an n-type shell is wrapped around the core. In alternative configurations, the core is of an n-type material, while the shell is formed of a p-type material. Using this structure, one of the two photo-generated carrier types is collected in the shell orthogonally to the light absorption along the length of the core. Unlike in planar p-n junctions, increasing the length of the core to improve light absorption does not increase the distance the carriers need to travel before being collected, and therefore does not lead to the trade-off in light absorption and carrier collection found in typical planar devices.
Recent developments in the fabrication of nanowires extending out of substrates have made it possible to manufacture radial p-n junction photovoltaic devices. However, the efficiencies that have been achieved with these radial p-n junctions have been substantially less than corresponding planar devices, achieving solar cell efficiencies of less than 10% under one-sun AM1.5G solar spectrum illumination.
It is desirable for single-junction photovoltaic devices to achieve solar cell efficiencies as close to the Shockley-Queisser limit of ˜33.5% as possible, or even exceeding the limit, as higher solar cell efficiencies result in more solar energy collected per square metre of solar panel, leading to smaller footprints and potentially cheaper installations.
In one embodiment, the present disclosure provides a photovoltaic device comprising at least one nanowire structure fixed to a substrate, wherein each of the at least one nanowire structures comprise: a heavily doped p-type core having a proximal end fixed to the substrate and a distal end extending away from the substrate; and an n-type shell around the p-type core.
Nanowires with p-type cores and n-type shells allow for improved carrier collection compared to planar photovoltaic devices, resulting in potentially improved solar cell efficiencies. While in planar photovoltaic devices the solar cell efficiencies are lowered with an increase in p-type doping, it has been found that by heavily doping the p-type layer nanowire core leads to substantial improvements in solar cell efficiency.
In some example embodiments the p-type core and the n-type shell are III-V compounds.
In some example embodiments the p-type core is formed of GaAs and the n-type shell is formed of AlxGa1−xAs. GaAs compounds are particularly suited for photovoltaic devices, as the bandgap energy of around 1.4 eV allows for high solar cell efficiencies in accordance with the Shockley-Queisser model.
In some example embodiments x (the Al mole fraction) has a value less than or equal to 0.2. An Al mole fraction of 0.2 may minimise surface recombination and the energy barrier in the conduction band at the interface between the nanowire core and shell.
In some example embodiments the p-type core is sufficiently heavily doped to at least one of: maximise quasi-Fermi level energy splitting, maximise a built-in electric field of the nanowire structure, extend an absorption spectrum of the nanowire structure, and maximise one or more of diffraction and reflection of sunlight inwardly in the core. Maximising diffraction and/or reflection inwardly in the core may reduce optical reflection, enhance optical confinement as well as maximise photon recycling.
In some example embodiments the doping density of the p-type core is greater than 1018 cm−3 and preferably 1019 cm−3.
In some example embodiments the n-type shell is lightly doped. Lightly doping the n-type nanowire shell may minimise the carrier loss due to carrier-carrier scatterings, thereby maximising carrier collection efficiency and solar power conversion efficiency. Furthermore, lightly doping the n-type shell may maximise the depletion region in the shell to minimise carrier recombination in the shell, hence maximising carrier collection efficiency and solar power conversion efficiency.
In some example embodiments the doping density of the n-type shell is less than 1017 cm−3 and preferably around 1016 cm−3.
In some example embodiments the doping density of the p-type core is greater than or equal to 1016 cm−3, and less than 1018 cm−3.
In some example embodiments the n-type shell is sufficiently thin to minimise carrier recombination in the n-type shell. Furthermore, thin lightly-doped shell may enable the collection of high-energy or hot electrons, hence making it possible to achieve ultra-high solar power conversion efficiencies.
In some example embodiments the n-type shell has a thickness of between 20 nm and 50 nm, and preferably 40 nm.
In some example embodiments the diameter of the p-type core is sufficiently large to maximise spectrum overlap between an incoming solar spectrum and optical propagation modes of the nanowire. The diameter of the p-type core may also be sufficiently large to achieve a good balance between carrier collection and the amount of spectrum overlap between an incoming solar spectrum and optical propagation modes of the nanowire.
In some example embodiments the diameter of the p-type core is greater than 300 nm, and preferably 400 nm.
In some example embodiments the length of the nanowire is sufficiently large to absorb deep-penetrating spectral components of an incoming solar spectrum. The length of the nanowire may be restricted to avoid the detrimental effects of severe hole pile-up.
In some example embodiments the length of the nanowire is between 5 μm and 7 μm, and preferably 6 μm.
In some example embodiments the substrate comprises silicon.
In some example embodiments the substrate comprises a graphitic layer (such as graphene or modified graphene). Graphitic layers are highly conductive, so may improve the solar power conversion efficiency and minimise carrier losses.
In some example embodiments the distal end of the nanowire comprises an anti-reflection coating.
In some example embodiments each of the at least one nanowire structures are coated in a transparent conductive oxide (TCO).
In some example embodiments, a planar TCO contact lies above the at least one nanowire structures.
In some example embodiments, an insulating polymer is disposed between the planar TCO contact and the at least one nanowire structures.
In some example embodiments the p-type core has a radius greater than 300 nm (preferably 400 nm) and is formed of GaAs with a doping density greater than 1018 cm−3 (preferably 1019 cm−3), the n-type shell has a thickness of less than 50 nm (preferably 40 nm) and is formed of Al0.2Ga0.8As with a doping density less than 1017 cm−3 (preferably 1016 cm−3), and the nanowire structure has a length of between 5 μm and 7 μm, and preferably around 6 μm. This combination of material parameters and nanowire dimensions may lead to high solar cell efficiencies of above 20%, and preferably above 30%.
In another embodiment, the present disclosure provides a method of fabricating a photovoltaic device comprising at least one nanowire grown on a substrate, the method comprising: growing a nanowire comprising a heavily doped p-type core having a proximal end fixed to the substrate and a distal end extending away from the substrate, and an n-type shell around the p-type core.
In another embodiment, the present disclosure provides a solar cell comprising plurality of the photovoltaic devices descried in the embodiments above, wherein the plurality of photovoltaic devices are arranged in an array with a packing percentage of greater than 8%, preferably greater than 20%, and more preferably between 50 and 55%. By arranging an array of tightly packed photovoltaic devices in a solar cell, the light trapping is improved, thereby increasing the solar efficiency.
In another embodiment, the present disclosure provides a photovoltaic device comprising at least one nanowire structure fixed to a substrate, wherein each of the at least one nanowire structures comprise: a planar TCO contact above the at least one nanowire structures, wherein insulating polymer is disposed between the planar TCO contact and the at least one nanowire structures; a p-type core having a proximal end fixed to the substrate and a distal end extending away from the substrate; and an n-type shell around the p-type core.
Examples of the present proposed approach will now be described in detail with reference to the accompanying drawings, in which:
Reference will now be made to
The substrate 110 may by p-type silicon, for example, or any other semiconductor. The substrate 110 may include a high electrical conductive layer like a graphitic layer. The substrate may comprise a combination of layers, such as a silicon base with a thin graphitic layer on top, or even a graphitic layer on top of an insulating layer like glass. It would be clear to the skilled person what choice of substrate would be appropriate for allowing the core-shell nanowires to grow from the substrate and remain fixed, while still allowing for the transport of generated charge carriers.
An n-type shell 130 is formed around the p-type core 120. The n-type shell may be grown around the p-type core using a catalyst-free or catalyst-assisted process as well, or by some other means. The n-type shell may be a III-V compound such as AlxGa1−xAs, where ‘x’ is the Al molar fraction.
The n-type shell 130 may be electrically insulated from the substrate 110 by having an insulating layer 140 between the shell 130 and substrate 110. This insulating layer may be SiO2, for example, and may be deposited on the substrate prior to growing the p-type core and n-type shell.
To form an electric contact to the n-type shell 130, the device may have either a conformal contact or planar top contact made of either a transparent conductive oxide (TCO) 150 or graphitic layer deposited on top.
To connect an electric load to the device, metal contacts may be deposited on the top 160 and bottom 170 of the device, such that the top metal contact 160 is in contact with the TCO layer 150 or graphitic layer, and therefore the n-type shell, and the bottom metal contact 170 is in contact with the p-type substrate 110, and therefore the p-type core 120.
When light 290, typically with AM1.5G solar spectrum, is incident on the nanowire array, carriers are generated at each of the nanowires and current flows through the electric load 280.
In some example embodiments, the nanowire is substantially cylindrical with a cylindrical core and a cylindrical shell around it. The nanowire may be substantially prism-shaped with an n-sided polygonal base, such as a hexagon, at the proximal end of the prism and in contact with the substrate and the other face at the distal end extending out away from the substrate. In other example embodiments, the nanowire is substantially conical, with the base at the proximal end near the substrate and the vertex at the distal end away from the substrate. In some example embodiments there is a heavily n-doped cap in between the n-type shell and the TCO or graphitic layer.
The physics involved in radial p-n junctions is different to that of established planar p-n junction photovoltaic devices. Therefore, when designing an efficient radial p-n junction, well-known assumptions, design considerations and prejudices associated with planar p-n junctions need to be challenged in order to achieve maximum solar cell efficiency. Therefore, when studying the device physics of a novel radial p-n junction, new computational methods and considerations need to be made.
In p-n junction devices, minority carrier transport may be an important consideration as it can control the majority carrier transport. Therefore, when designing a radial p-n junction, attention should be paid to the transport of minority carriers in order to obtain desirable voltage-current characteristics.
Unlike planar p-n junction solar cells, the boundaries of radial p-n junction nanowire solar cells are essentially three dimensional. Therefore, although more computational expensive, in the model used in the proposed solution the radial p-n junction nanowire solar cell is modelled in three dimensions where boundary conditions such as the radial boundary conditions are defined. Traditional approaches have typically used two-dimensional simulations to reduce the computational complexity of the simulation, but it has been determined that the errors involved in such a simplification is large enough to warrant a three-dimensional analysis.
As computational requirements are a key concern when simulating the behaviour of p-n junctions, and as utilising a three-dimensional model increases the computational costs significantly, computational efficiencies need to be found elsewhere to keep the required computational resources within manageable bounds. Therefore, in the proposed solution, the finite-element method and transfer-matrix methods are used to simulate the electric and optical properties of radial p-n junctions. More specifically, the complex wave impedance approach is used to simulate the optical transports in the device, and Poisson's equation and carrier continuity equations are solved to determine the electrical transports.
In the computations performed, a GaAs/AlxGa1−xAs core-shell nanowire structure is used. However, it should be clear to the person skilled in the art how to adapt the computations for any p-type/n-type core-shell structure, such as III-V compounds, and how the results of these simulations can be adapted to other material choices.
It was found that by assuming a core diameter of 100 nm, a shell thickness of 100 nm, and a nanowire length of 3 μm leads to high computational efficiencies, so where these parameters are not initially being varied, they are used for the simulations, particularly as they are in-line with what is practically feasible to construct.
To improve the computational efficiencies of the simulation, it may be advantageous to simulate only a single nanowire structure, rather than an array. This would be an appropriate simplification to make, as the only effect not taken into account by considering individual nanowires instead of array would be light trapping/concentrating/confining effects, which would not decrease the solar cell efficiencies calculated anyway. On the contrary, light trapping/concentrating/confining effects may further improve the solar cell efficiency calculated.
To ensure an adequate compromise between computational requirements and realistic results, the complex wave-impedance approach is used to simulate the propagation of sunlight through the single radial p-n junction GaAs/AlxGa1−xAs core-shell nanowire solar cell. This approach may be used to compute the propagation of electromagnetic-waves efficiently using the transfer-matrix method and the finite-element method. The approach involves discretizing the propagation media into fine fragments, constructing the transfer-matrix for each fragment, and solving the transfer-matrices using the finite-element method.
The forward travelling lightwaves in the centre layer nx 320, Ψ1
Where ξx,x+1 is the transfer-matrix for the interface between the centre layer nx 320 and the layer on the right nx+1 330.
The backward travelling or reflected lightwaves in the centre layer nx 320, Ψ1
Where ξx(l) is the propagation transfer-matrix for the centre layer nx 320. The propagation transfer-matrix ξx(l) and interfacial transfer-matrix ξx,x+1 are expressed as follows:
Where nx is the complex refractive index for layer x, θx is the angle of refraction for layer x, I is it propagation distance in the given layer, λ is the wavelength of the incident light, and Zx (Zx+1) is the complex wave-impedance for layer x (x+1). For a transverse electric (TE) wave, the mathematical expression for Zx is nx cos(θx), and for tranverse-magetic (TM) waves, it is expressed as nx÷cos(θx). The spatial intensity Īx(l) in layer nx 320, is given by the following:
Where Z0 is the complex wave-impedance of free space.
To simulate the characteristics of the radial p-n junction GaAs/AlxGa1−xAs core-shell nanowire solar cells, the optical simulation is coupled with the electrical simulation to determine the electrical characteristics of the device. Carrier transport simulations may be performed by solving the Poisson equation and charged carrier continuity equations utilising specific models to account for certain phenomena.
In order to achieve realistic results from the simulation, particular attention may be paid to ensure that the physical parameters of the materials are as accurate as possible and the phenomena affecting the values of those physical parameters are accounted for as much as necessary.
For example, the magnitude of the change in optical absorption around the GaAs bandgap due to change in doping level has been traditionally observed as relatively small compared to the magnitude of the absorption peak, therefore traditional approaches may have ignored this effect. However, the effect on optical generation has actually been found to be significant in radial p-n junctions. It was discovered that traditional approaches had an underestimation of approximately 60% in solar energy conversion efficiency when the above phenomenon was neglected. Therefore, in the simulations used in the proposed solution, the complex refractive index of the materials and the parameters associated with carrier transports are represented with a high accuracy.
The optical absorption coefficient α of materials used is determined from the complex refractive index through the following relation:
Where ñ is the imaginary part of the complex refractive index. With α known, the optical generation can be calculated with the following equation:
Where ηi is the internal quantum efficiency, h is the Planck's constant, and v is the frequency of the incident light. Assuming that each photon will generate an electron-hole pair, the value of θi may be taken as 1.
Other parameters to calculate include the doping-dependent carrier mobility in GaAs (μGaAs), AlxGa1−xAs (μAlGaAs), and Si (μSi), and these parameters may be determine using the following empirical models:
Where NA,D is the doping density, and μmin, μmax, μ0, μ1, γm, β, N0, Pc, Cr and Cs, are material-specific model parameters. As the loss of photo-generated carriers through radiative recombination, Auger recombination, Shockley-Read-Hall recombination, and surface combination may have a major effect on the solar energy conversion efficiency of solar cells, some or all of these processing may be considered using the following mathematical models. The radiative recombination rate, Rradiative, is determined using the following equation:
R
radiative
=C
radiative·(nP−ni2) [cm−3s−1]
Where Cradiative is the radiative coefficient, and n, p and ni are the electron density, hole density, and effective intrinsic electron density respectively. The Auger recombination rate, RAuger, may be obtained by the following equation:
R
Auger=(nCn
Where Cn_Auger and Cp_Auger are the Auger recombination coefficients for electrons and holes, respectively. The Shockley-Read-Hall recombination rate, RSRH may be determined from:
where τp and τn are the hole and electron lifetimes, respectively. These hole and electron lifetimes may be determined using the following Scharfetter relation between doping density and carrier lifetime:
Where NA,D is the doping density and Nref is the reference doping density. The surface recombination rate Rsurface may be calculated using:
Where sp and sn are the surface recombination velocities for holes and electrons, respectively. Finally, the trap-assisted Auger recombination rate, RTAA may be computed using the following equation:
Where CpTAA and CnTAA are the trap-assisted Auger recombination coefficients for holes and electrons respectively.
The parameters mentioned above are examples of parameters that may be of interest when performing simulations. However, there are several other parameters not mentioned that the skilled person would know to include that are readily available in semiconductor device literature and fundamental equations within the field.
Performing simulations based on the above approach, the dependence of band structure, electric field distribution, and carrier recombination in radial p-n junctions on parameters such as doping levels, material compositions and the structure of the nanowire may be determined to find combinations of parameters with improved solar cell efficiencies.
The effect of the doping density of the p-type core may be determined by assessing the changes in energy band diagrams over a range of p-type doping densities while the keeping the n-type shell doping density constant.
The energy band diagram for p-type doping density of 1016 cm−3 is shown in 410. The x-axis shows the horizontal distance from the centre of the p-type core (indicated by x=0 μm) and the y-axis shows the energy level (eV) of the bands. The vertical line at −0.05 μm 411 shows the boundary between the n-type shell and p-type core, as does the line at +0.05 μm.
Solid line 412 shows the conduction band Ec along the profile of the radial p-n junction. Similarly lines 422, 432, 442, and 452 shows the conduction bands for p-type core doping densities of 1017 cm−3, 1018 cm−3, 1019 cm−3, and 1020 cm−3, respectively. The other solid line 415 shows the valence band Ev along the profile of the radial p-n junction, with lines 425, 435, 445, and 455 shows the valence bands for p-type core doping densities of 1017 cm−3, 1018 cm−3, 1019 cm−3, and 1020 cm−3, respectively.
Quasi-Fermi level energy splitting is indicated in graph 410, with dotted line 413 indicating the quasi-Fermi level energy for electrons (EF-e) and dotted line 414 indicating the quasi-Fermi level energy for holes (EF-h). The quasi-Fermi level energy for electrons is also shown as lines 423, 433, 443, and 453 for p-type core doping densities of 1017 cm−3, 1018 cm−3, 1019 cm−3, and 1020 cm−3, respectively, and the quasi-Fermi level energy for holes are shown as lines 424, 434, 444, and 454 for p-type core doping densities of 1017 cm−3, 1018 cm−3, 1019 cm−3, and 1020 cm−3, respectively.
The quasi-Fermi level energy splitting for NA=1016 cm−3 (410) and NA=1017 cm−3 (420) remains relatively constant as shown by the profile of 413 and 414, and 423 and 424. However, in band diagram 430, which shows an increased p-type core doping density of NA=1018 cm−3, there is a large step change in the quasi-Fermi level energy splitting as shown in 433 and 434, compared to the quasi-Fermi level energy splitting 423 and 424 in band diagram 420. This step-change remains as the p-type core doping density is increased to 1019 cm−3 (440) and 1020 cm−3 (450). It would therefore be reasonable to expect that for these material parameters, when the doping density of the p-type GaAs core is higher than 1017 cm−3 the open circuit voltage would increase considerably.
A heavily doped p-type GaAs core is also advantageous as it can diffract sunlight towards the normal axis (i.e., inwardly in the core) and may result in a 10% reduction in optical reflection loss compared to planar p-n junction GaAs solar cell with no anti-reflection coatings, and at the same time improves photon recycling.
Given the teaching of common general knowledge regarding planar p-n junctions, this result is surprising, as the magnitude of change in optical absorption around the GaAs band gap due to change in doping levels is typically very small compared to the magnitude of the absorption peak. By performing calculations using a three-dimensional model and by taking extra care to maintain the accuracy of parameters associated with carrier transport and light propagation, for example, the result of increasing p-type core doping to improve open-circuit voltage and short-circuit current density were discovered.
For p-type core doping densities higher than 1018 cm−3, the short-circuit current density increases marginally due to band-gap shrinkage of the p-type core when heavily doped which causes the absorption spectrum to be extended.
From the above results it is clear that heavily doping the p-type core of the nanowire structure can lead to increased quasi-Fermi level energy splitting and a stronger, well-distributed electric field in a radial p-n junction. This was found to cause the open circuit voltage and short circuit current to increase substantially for heavily doped p-type cores, thereby leading to higher solar cell efficiencies.
The term heavily doped is a term well known in the art, and is typically used when the number of dopant atoms are of the order of one per ten thousand atoms or more. The doping density of a heavily doped material may vary depending on the material, while p-type GaAs may be considered heavily doped if at 1018 cm−3, for p-type silicon this may be higher at 1020 cm−3. For the material parameters chosen in this simulation, p-type core doping densities above 1017 cm−3 would lead to high solar cell efficiencies.
In another example, analysis is performed on the characteristics of a 3 μm length nanowire with a 400 nm diameter GaAs core, a 50 nm thick Al0.2Ga0.8As shell with an n-type doping density of 1016 cm−3. In this example, the p-type doping density is increased, and it is found that the short circuit current density increases steeply between core doping densities of 2×1017 cm−3 and 4×1017 cm−3 when the long-wavelength end of the GaAs absorption spectrum widens with increasing p-type doping. The short circuit current density eventually saturates at 3×10−18 cm−3 when the absorption spectrum ceases to widen on further increases in p-type doping.
Increasing the p-type doping density also increases the internal electric field, thereby changing the width of the depletion region in the core and shell, causing the built-in electromotive force to vary accordingly. Therefore, for core doping densities above 1018 cm−3, the widening of the depletion region in the shell may stop when carrier diffusion ceases, whereas the depletion region in core core becomes narrower. Therefore, the built-in electromotive force at core doping densities above 1018 cm−13 may remain roughly constant even as the internal electric field increases, leading to a constant open-circuit voltage for core doping densities above 1018 cm−3.
In yet another example, rather than varying the core doping density in nanowires with conformal sidewall TCO contacts (such as in
In the example simulations provided above, a nanowire with a planar TCO contact may reach a maximum solar cell efficiency of 10.5% at a core doping density of 7×1016 cm−13, while a nanowire with a conformal contact may reach a maximum solar efficiency of 10.3% at a core doping density of 6×1018 cm−3.
The energy band diagram for n-type shell doping density of 1016 cm−3 is shown in 710. Solid line 711 shows the conduction band Ec along the profile of the radial p-n junction. Similarly lines 721, 731, and 741, shows the conduction bands for n-type shell doping densities of 1017 cm−3, 1018 cm−3, and 1019 cm−3, respectively. The other solid line 714 shows the valence band Ev along the profile of the radial p-n junction, with lines 724, 734, and 744 shows the valence bands for n-type shell doping densities of 1017 cm−3, 1018 cm−3, and 1019 cm−3, respectively.
Quasi-Fermi level energy splitting is indicated in graph 710, with dotted line 712 indicating the quasi-Fermi level energy for electrons (EF-e) and dotted line 713 indicating the quasi-Fermi level energy for holes (EF-h). The quasi-Fermi level energy for electrons is also shown as lines 722, 732, and 742 for n-type shell doping densities of 1017 cm−3, 1018 cm−3, and 1019 cm−3 respectively, and the quasi-Fermi level energy for holes are shown as lines 723, 733, and 743 for n-type shell doping densities of 1017 cm−3, 1018 cm−3, and 1019 cm−3 respectively.
As shown across the four charts 710, 720, 730 and 740, the quasi-Fermi-level energy splitting between the p-type core and n-type shell was relatively constant when increasing the n-type shell doping density from 1016 cm−3 to 1020 cm−3, indicating a potentially weak dependence of open-circuit voltage on n-type doping density in the shell.
Graph 902, shows the electric profiles for higher n-type shell doping densities of 1018 cm−3 (930) and 1019 cm−3 (940). Compared to the electric field profiles in graph 901, the electric-field is larger but the depletion width significantly reduced. As a result, the open-circuit voltage only reduced marginally. Increasing the doping density from 1018 cm−3 930 to 1019 cm−3 940 reduced the depletion width, causing the open-circuit voltage to drop slightly because the increase in electric-field with increasing doping density does not keep up with the decrease in depletion width.
The electric-field plots shown in
From the example simulations shown in
It has also been found from the example simulations illustrated above, that over the range of preferable p-type core and n-type shell doping densities for achieving high solar cell efficiencies, the n-type shells should not be considerably thicker than ˜30-40 nm, as otherwise carrier-carrier scattering starts to escalates. Therefore, the lightly-doped n-type shell should be as thin as possible to maximise carrier collection efficiency through reduced carrier recombination/carrier-carrier scattering in the shell, and should not be substantially thicker than ˜30-40 nm. Therefore, the n-type shell is preferably less than 60 nm, more preferably 50 nm or less, and even more preferably around 30-40 nm, depending on the material parameters used.
In nanowire structures were a p-type GaAs core and n-type AlxGa1−xAs shell is used, the molar fraction of the AlxGa1−xAs may affect the solar cell efficiency of the solar cell. Therefore, with p-type core and n-type shell doping densities kept constant at 1019 cm−3 and 1016 cm−3 respectively, simulations can be run over a range of Al mole fractions.
The cluster of solid lines 1130 shows the valence bands over a range of Al mole fractions, where the highest line 1131 corresponds to the lowest Al mole fraction of x=0.1 and the lowest line 1139 corresponds to the highest Al mole fraction of x=0.9.
The cluster of dotted lines 1110 indicates the quasi-Fermi level energy for electrons (EF-e), where the lowest line 1111 has the lowest Al mole fraction of x=0.1 and the highest line 1119 has the highest mole fraction of x=0.9. The diagram also shows the quasi-Fermi level energy for holes EF-h indicated by the cluster of dotted lines 1120, where the highest line 11121 corresponds to the lowest Al mole fraction of x=0.1 and the lowest line 1129 corresponds to the highest Al mole fraction of x=0.9. The two clusters 1110 and 1120 indicates how the quasi-Fermi-level energy splitting increases with Al mole fraction, indicating that carrier collection deteriorates with increasing Al mole fraction, and therefore an increase in electric-field and open-circuit voltage, but a decrease in short-circuit current.
The electric field profiles 1201 to 1209 shows an increased Al mole fraction generally leads to higher electric fields, but it also shows that above the Al mole fraction of x=0.4 1204, the increase in electric field is limited due to saturation. This saturation is when the lowest conduction band in AlxGa1−xAs goes from Γ to the X-point (where Γ and X-points are critical points of the Brillouin zone) to become an indirect bandgap, and varies very slowly with increasing x thereafter.
Furthermore, the short-circuit current density line 1320 indicates that increasing the Al mole fraction has an adverse effect on the short-circuit current density due to the increase in conduction-band energy barrier at the hetero-junction illustrated in
The above simulation results indicate that it may be advantageous for the Al mole fraction to be kept low, preferably below x=0.3, more preferably between x=0.1 and x=0.3, and more preferably still at x=0.2.
The dimensions of each nanowire may affect the solar cell efficiency, and therefore simulating different core diameters, shell thickness, and nanowire lengths may be advantageous.
Solid line 1510 shows how the solar cell efficiency of a nanowire structure varies with a length of 1 μm and p-type core diameters between 50 nm and 500 nm. Lines 1520 and 1530 similarly show variations in solar cell efficiency over a range of p-type core diameters, but with nanowires of length 2 μm and 3 μm. For a 1 μm nanowire 1510, a first peak of solar cell efficiency is found at a 200 nm diameter, with a second, larger peak at a core diameter of 400 nm. For a 2 μm nanowire 1520, the solar cell efficiency generally increased with core diameters up to 250 nm, where a substantial increase with core diameter starts up to a peak at 400 nm. Similarly, for a 3 μm, the solar cell efficiency rises marginally with core diameter up to 250 nm, before a sharp rise to a substantial peak between 300 nm and 500 nm. These simulation results indicate that it may be advantageous for the core diameter to be between 250 nm and 500 nm, preferably between 300 nm and 450 nm, and more preferably around 400 nm.
The optimum core diameter of 400 nm determined from the above simulations may be a result of the spectral overlap between optical modes of the radial p-n junction and the AM1.5G solar spectrum being at its largest, as well as a degree of carrier collection, thereby yielding the optimum absorption and carrier regeneration rates as well as carrier collection efficiency.
Subsequent increases in nanowire length from 7 μm to 17 μm (1612 and 1632) results in similar increases in solar cell efficiencies until a second severe hole pile up at 17 μm. This cycle is shown to repeat itself with progressively decreasing rates of increase in solar cell efficiency as illustrated by the lower gradient of lines 1613 and 1633, as the intensity of AM1.5G solar spectral components within the absorption band of the p-type core weakens as they penetrate axially through the nanowire. The rate of increase in solar cell efficiency with increasing nanowire length would eventually become negative when the nanowire length is considerably longer than the length that fully absorbs all the AM1.5G solar spectral components within the absorption bands.
The increase in solar cell efficiency with increasing nanowire length for the planar TCO contact cases are steeper compared to those for the conformal sidewall TCO contact cases. With the planar TCO contacts, the solar cell efficiency peaks at roughly 14.1% for a 6 μm-long nanowire compared to the 13.7% efficiency for the conformal TCO contact at 6 μm. Increasing the lengths from 6 μm to 7 μm may result in a drop in solar efficiency to 9.7% and 9.5% for conformal and planar contacts respectively.
Planar TCO contacts perform better than conformal sidewall TCO contact because planar TCO contacts do not suffer from severe band-bending effects which limit carrier dynamics/transport and photon recycling efficiency like conformal sidewall TCO contacts do.
At lower nanowire lengths (1 μm and 2 μm) solar cell efficiencies are lower with planar TCO contacts because the electrons generated by high-energy photons cannot be collected as efficiently as in the case of a conformal sidewall TCO contact due to the shorter lifetimes of higher energy electrons. At these shorter lengths, planar TCO contacts have a lower effective current density than solar cells with conformal TCO contacts.
Although planar TCO contacts may lead to slightly higher open-circuit voltages than solar cells with conformal TCO contacts, it would not be sufficient to compensate for the loss of the electrons generated by high-energy photons. The slightly higher open-circuit voltages in solar cells with a planar TCO contact is because of the significantly higher radiative, Auger, and SRH recombination rates in the core and shell, and the higher radiative recombination rate (in the core and shell) and Auger recombination rate (in the core) causing the electron quasi-Fermi-level energy in the core to increase in solar cells with planar TCO contacts.
The severe hole pile up observed in
A further increase of nanowire length from 7 μm 1707 to 8 μm 1708 shows an increase in hole current density as the nanowire builds up the photo-generated carrier population through absorption of AM1.5G solar spectral components having low absorption coefficients. As these additional photo-generated holes are generated within 1 μm from the p-type substrate, those holes are readily swept out of the p-type core to the p-type substrate and out of the bottom contact to the external circuitry leading to an increase in hole current density at equilibrium and therefore does not contribute to the severe hole pile-up. The additional photo-generated electrons move readily from the p-type core to the n-type shell, flowing out of the top contact to the external circuitry.
From the above simulation results, it may be advantageous to restrict the nanowire length to certain values. It may therefore be preferably to restrict the nanowire length, particularly the p-type core length to one of the peaks determined in the simulations indicating the longest local lengths before severe hole pile up. The nanowire length is selected from at least one of the ranges 5 to 7 μm and 15 to 17 μm, and preferably selected from at least one of the ranges 5 to 6 μm and 15 to 16 μm, and more preferably selected from one of 6 μm and 16 μm, and more preferably still 6 μm.
At shell thicknesses of 20 nm or below, the solar cell efficiency of a solar cell with a planar TCO contact 1820 falls below that of a solar cell with a conformal sidewall TCO contact 1810 because the re-emitted photons from the core penetrate through the optically leaky shell without generating any electron-hole pair in the shell. Consequently, the current density in solar cells with a planar TCO contact (whereby the conduction-band energy barrier at the GaAs/Al0.2Ga0.8As interface is considerably higher) is lower than that of solar cell with a conformal sidewall TCO contact when the shell thickness is 20 nm, leading to lower solar cell efficiency.
In another example a 6 μm length nanowire with a conformal sidewall contact, a 400 nm diameter GaAs core with p-type doping of 6×1018 cm−3, and an Al0.2Ga0.8As shell with an n-type doping density of 3×1016 cm−3 is simulated. The solar efficiency of the nanowire increases as the shell is made thinner, reaching a solar efficiency peak of 14.4% at 40 nm thickness before falling sharply to around 11% solar efficiency at thinner shells. In another example a 6 μm length nanowire with a planar contact, a 400 nm diameter GaAs core with p-type doping of 7×1016 cm−3, and an Al0.2Ga0.8As shell with an n-type doping density of 1016 cm−3 is simulated. Here, the shell becomes fully ionised when the shell is thinner than 48 nm, therefore the highest solar cell efficiency in this example is 14.4% when the shell is 48 nm thick.
For a cell with a planar TCO contact and zero optical reflection 2030 the effective short-circuit current density and open-circuit voltage are roughly 83.6 mA/cm2 and 1.05V respectively. This is due to the ability to collect high-energy or hot electrons which is made possible by a high electric field and lightly-doped thin shell that minimizes carrier-carrier scattering loss as well as the strong optical confinement of the nanowire optical modes, which gives rise to intrinsically high photon-recycling and carrier generation rates, For a cell with a planar TCO contact at the theoretical limit 2040 the effective short-circuit current density and open-circuit voltage are roughly 87.6 mA/cm2 and 1.07 V respectively.
The energy band diagram for a solar cell with a conformal TCO contact is shown in 2101. The line 2110 shows the conduction band Ec along the profile of the radial p-n junction and line 2113 shows the valence band Ev along the profile of the radial p-n junction. Quasi-Fermi level energy splitting is indicated in graph 2101 with line 2111 indicating the quasi-Fermi level energy for electrons (EF-e) and line 2112 indicating the quasi-Fermi level energy for holes (EF-h). Similarly, in graph 2102, lines 2120, 2121, 2122 and 2133 shows Ec, EF-e, EF-h, and Ev respectively for a solar cell with a planar TCO contact.
As shown in graphs 2101 and 2102, the conduction energy barrier at the GaAs/Al0.2Ga0.8As interface is considerably higher with the planar TCO contact, and the band bending in the conformal TCO contact 2101 is lifted with the planar TCO contact 2102. Furthermore, with a planar TCO contact the electron quasi-Fermi-level energy in the shell is considerably higher and the dip of the hole quasi-Fermi-level energy in the shell is very small. These properties suggest more efficient carrier transport in solar cells with planar TCO contacts compared to those with conformal TCO contacts.
The graphs 2201 and 2202 show that the hole densities at the shell and the electron densities at the core are much higher with the planar TCO contact than the conformal TCO contact. The higher conduction-band energy barrier at the GaAs/Al0.2Ga0.8As interface in solar cell with a planar TCO contact increases the electron density in the core resulting in higher recombination rates in the core and gives rise to a higher photon recycling efficiency.
In each of graphs 2301, 2302 and 2303 it can be seen that the carrier recombination rates are substantially higher in solar cells with planar TCO contacts.
The higher radiative recombination rate in the core leads to higher hole density in the shell through absorption of re-emitted photons from the core in solar cells with a planar TCO contact and contributes to the electron current. The higher hole density in the shell in turn leads to higher carrier recombination rates in the shell whereby the higher radiative recombination rate increases photon recycling.
As a result of the higher radiative (in both the core and shell) and Auger (in the core) recombination rates, the electron quasi-Fermi-level energy in the core increases and leads to a higher open-circuit voltage in solar cells with a planar TCO contact.
Although there is a considerably higher conduction-band energy barrier at the GaAs/Al0.2Ga0.8As interface in solar cells with a planar TCO contact, the effective current density for nanowires longer than 2 μm is still higher than solar cells with a conformal sidewall TCO contact due to better photon recycling in the shell as a result of the absorption of re-emitted photons from the core. This indicates that although carrier recombination rates in the shell in solar cells with a planar TCO contact are higher than solar cells with a conformal sidewall TCO contact, the carrier collection and photon recycling efficiencies of solar cells with a planar TCO contact are higher than that of solar cells with a conformal sidewall TCO contact.
The solar cell efficiency of a photovoltaic device utilising these nanowires may reach higher solar power conversion efficiencies by optimising the packing ratio of the nanowires to improve light trapping/concentrating/confining effects and reducing reflection by applying anti-reflective coatings.
To optimise the packing ratio of the nanowires in an array, further simulations have been made.
The graph of
Reducing the facet-to-facet spacing below 174 nm causes the solar efficiency to saturate and decrease as a result of increased diffraction loss, preventing sunlight from entering the space between the nanowires. In the example simulation, the solar efficiency drops to less than 38% when the pitch length is too small to allow any sunlight to enter the space between nanowires.
Even at packing percentages as low as 8%, results in a solar efficiency of 10%, which is comparable to the current reported solar cell efficiencies of core-shell nanowire arrays. Therefore, packing percentages are preferably greater than 8%. The packing percentages are more preferably higher than 20%, and even more preferably near the point at which solar efficiencies start to drop due to increased diffraction losses, which in this example is at 53.9%.
The simulation of
In another example, simulations are performed with incident angles for AM1.5G sunlight at 60° zenith angle and 0° azimuth angle on a 6 μm length nanowire with a planar TCO contact, a 400 nm diameter GaAs core with p-type doping of 7×1016 cm−3, and an Al0.2Ga0.8As shell with an n-type doping density of 1016 cm−3. In this example, the solar cell efficiency increases with increasing nanowire package percentage but decreases significantly when the spacing between the nanowires falls below the diffraction limit case as a result of increasingly large diffraction loss. When the nanowires are spaced 160 nm apart, and the packing percentage is roughly 57.2%, a peak solar efficiency of 33.4% is achieved. When the spacing is smaller than 160 nm, the solar efficiency drops significantly (down to 23.9% solar efficiency at a spacing of 150 nm).
The incident angles of sunlight on the nanowire array solar cell can have a considerable influence on the trapping of sunlight.
As the nanowires are hexagonal in shape, the azimuth angle of the incident sun rays should also affect the characteristics of the nanowire array solar cell.
The short-circuit current density is shown to be at a maximum of about 79.6 mA/cm2 at an azimuth angle of 0° when the sun is in-line with the normal of a side facet of the hexagonal nanowire. The current density is shown to gradually dip to a minimum of roughly 64.5 mA/cm2 as the azimuth angle increases to 30°, where the sun is in-line with two directly opposite corners of the hexagonal wires, before rising to another maximum at 60°. As a result of this variance in short-circuit current density with azimuth angle, the solar cell efficiency also falls and rises. The open-circuit voltage and fill factor remain relatively consistent over the range of azimuth angles.
The simulations illustrated in
In another example, simulations are performed on nanowires with a planar TCO contact for determining the effect of changing zenith and azimuth angles. For solar cells with a planar TCO contact, the short-circuit current density increases steeply over a range of zenith angles 0° to 10° as light is concentrated onto the nanowires from the side. Over the range of zenith angles from 10° to 75°, the short-circuit current density saturates and decreases gradually to another plateau as a result of the increasing optical reflection loss at the surface of the planar TCO contact, and corresponding decrease in optical reflection loss and illumination length at the nanowire side facets. For zenith angles above 75°, the short-circuit current density declines steeply due to increasingly high optical reflection loss at the surface of the planar TCO contact and short illumination length of the nanowire side facets.
The open-circuit voltage stays essentially constant apart from a slight roll-off for zenith angles ranging from 0° to 10°, and 75° to 89°. The slight change in open-circuit voltage is due to a small change in uncollected carriers, thereby changing the built-in electromotive force marginally. Similarly, the fill-factor remains essentially constant apart from a slight increase for zenith angles ranging from 0° to 10°, and 75° to 89°.
While the solar efficiencies plotted in
For zenith angles ranging from 35° to 70°, the absorption-based solar efficiency saturates between 29.6% and 31.8% when the decreasing optical reflection loss at the air/cell interfaces. Beyond a zenith angle of 70°, the absorption-based solar efficiency steeply declines due to the increasingly large optical reflection loss at the air/cell interface. Therefore, the highest absorption-based solar efficiency in this example with a nanowire spacing of ˜174 nm is 31.8% where the zenith and azimuth angles are 60° and 0° respectively.
Like the earlier example, the azimuth angle of incident light has negligible effects on the open-circuit voltage and fill-factor, which remain mostly unchanged at 0.93V and 0.73 respectively. The short-circuit current density does dip gradually to a minimum of 45 mA/cm2 at 30° from a maximum of 58.8 mA/cm2. Therefore, the absorption-based solar efficiency falls and rises between 26% and 31.8% as the azimuth angle varies.
In one example, a solar efficiency of 33.4% is achieved for a nanowire structure with an array of nanowires with a planar TCO contact and the following parameters: 400 nm diameter p-type GaAs core with doping density 7×1016 cm−3, and a 50 nm thick n-type Al0.2Gao8As shell around the core with a doping density 1016 cm−3, a nanowire length of 6 μm, a facet-to-facet spacing of 160 nm, a packing percentage of 57.2%, a 0° azimuth angle of incident light, and a 60° zenith angle of incident light. This solar cell efficiency is high for single p-n junction GaAs solar cells, as it surpasses the ˜28-29% solar cell efficiency achieved with the current best single-junction planar thin-film GaAs solar cells, and substantially exceeds the efficiencies of current radial p-n junction solar cells with efficiencies of less than 10%.
While the above combination of parameters may lead to an optimum solar cell efficiency, each of the individual parameter ranges indicated lead to their own improvements in solar cell efficiency. The different parameters defined may be used together or in isolation to improve on solar cell efficiencies of radial p-n junction solar cells.
While computational simulation methods exist for determining characteristics of p-n junctions, novel and inventive considerations have been made when designing the simulations resulting in a plurality of surprising and useful results. The computational requirements for accurately calculating the parameters of the proposed solution are inhibitively large, and therefore the skilled person must make specific choices as to what estimations are appropriate, which physical effects should be included in the model, what modelling system to use and what meshes to use, for example. Previous attempts to model such systems have resulted in inconsistent and uncorrelated results given to inappropriate choices such as the wrong mesh for a given large parameter space. It is only with considerable knowledge over a broad range of fields in semiconductor device physics and computational modelling, and by overcoming the preconceptions and prejudices associated with known design trends in planar thin-film solar cells that the consistent and surprising results of the proposed solution have been found.
It is to be understood that the present disclosure includes permutations of combinations of the optional features set out in the embodiments described above. In particular, it is to be understood that the features set out in the appended dependent claims are disclosed in combination with any other relevant independent claims that may be provided, and that this disclosure is not limited to only the combination of the features of those dependent claims with the independent claim from which they originally depend.
Number | Date | Country | Kind |
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1314566.9 | Aug 2013 | GB | national |
1400087.1 | Jan 2014 | GB | national |
1406860.5 | Apr 2014 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/067457 | 8/14/2014 | WO | 00 |