This application claims priority under 35 U.S.C. §119 to patent application no. DE 10 2015 222 291.8, filed on Nov. 12, 2015 in Germany, the disclosure of which is incorporated herein by reference in its entirety.
The disclosure relates to a radial piston machine.
U.S. Pat. No. 5,115,890 discloses a radial piston machine having braking means which are in the form of a multi-disk brake. Some of the brake disks are secured against twisting on the housing.
U.S. Pat. No. 5,209,064 discloses a radial piston machine having braking means in which a first rotary bearing rests directly on an end face of the rotor. The braking means are arranged away from this end face.
U.S. Pat. No. 3,690,097 discloses a radial piston machine in which two rotors are coupled to one another selectively by means of a dog clutch.
One advantage of the present disclosure is that the anti-twist safeguard required for the braking means can be provided by unmachined cast surfaces. Nevertheless, there is no risk of jamming or tilting of the braking means during operation. Moreover, the radial piston machine is of particularly compact design. The abovementioned selectable dog clutch can be used without reservations as a braking means, the said clutch forming a holding brake which is preferably engaged or disengaged when shut down.
According to this disclosure, the housing has an extension, which is ring-like in relation to the axis of rotation and which is surrounded by a separate brake ring, wherein the brake ring is movable in the direction of the axis of rotation, wherein it has second braking means, which can be brought into braking engagement with the first braking means by a movement of the brake ring in the direction of the axis of rotation, wherein the brake ring engages positively on the radially inner side thereof in the ring-like extension in such a way that twisting between the housing and the brake ring is at least limited. The positive engagement between the brake ring and the ring-like extension can thus be arranged in immediate spatial proximity to the engagement between the first and the second braking means. Thus, tilting of the brake ring is excluded, even when the positive engagement bears on only one location of the circumference of the ring-like extension. Consequently, the corresponding positive engagement contours can be produced with large dimensional tolerances of the kind that are typical for the casting process.
The housing preferably has a first and a second fluid connection, wherein a fluid distributing device is arranged in the housing, the said device being designed in such a way that each first fluid chamber can be fluidically connected selectively to the first or the second fluid connection by turning the rotor. The control surface preferably has a cross-sectional profile which is designed so as to be constant along the axis of rotation. The radial piston machine is intended for use with a pressurized fluid, which is preferably a liquid and most preferably hydraulic oil. The ring-like extension preferably surrounds the rotor, in particular the drive shaft thereof. The radial piston machine is preferably a radial piston motor, although it can also be a radial piston pump.
Advantageous developments and improvements of the disclosure are given in the claims, description, and drawings.
Provision can be made for a first rotary bearing, in which the rotor is mounted so as to be rotatable relative to the axis of rotation, to be accommodated on the radially inner side of the ring-like extension. The corresponding radial piston machine is of particularly compact design. Moreover, the first rotary bearing is in immediate spatial proximity to the engagement between the first and the second braking means and to the positive engagement between the ring-like extension and the brake ring.
Elastic deformations of the radial piston machine caused by the forces which arise during braking are thereby minimized. As a result, the risk that the brake ring will tilt is low. In addition to the first rotary bearing, further rotary bearings can be arranged between the housing and the rotor. The first rotary bearing is preferably mounted on the drive shaft of the rotor.
Provision can be made for the first rotary bearing to be supported in the direction of the axis of rotation on the end face of the rotor. This makes it possible to arrange the first rotary bearing particularly close to the engagement between the first and the second braking means, thus minimizing the abovementioned deformations even further.
Provision can be made for the end face of the rotor, with the exception of the first braking means, to be of flat design, wherein it is aligned perpendicularly to the axis of rotation. Thus, the end face can be used directly as a contact surface for the first rotary bearing. Moreover, it can be produced easily and at low cost. The end face can be interrupted by slots, channels or the like in order to divert leaks past the first rotary bearing.
At least one spring can be provided, which is installed under a preload between the brake ring and the housing in such a way that the brake ring is pushed towards the end face of the rotor in the direction of the axis of rotation. Thus, the first and the second braking means are in engagement as long as the brake ring is not moved counter to the force of the at least one spring. Particularly in the case of a malfunction, this ensures that the radial piston machine cannot move. The at least one spring is preferably accommodated in each case in an associated first recess in the housing. The at least one spring is preferably designed as a helical spring, the central axis of which is aligned parallel to the axis of rotation. The at least one spring can also be designed as a wave spring or as a diaphragm spring. The first recess is preferably of circular-cylindrical design, wherein it is arranged parallel to the axis of rotation. The at least one spring is preferably arranged adjacent to the brake ring on the side remote from the rotor in the direction of the axis of rotation.
Provision can be made for a second fluid chamber to be provided, which is arranged in a ring-like manner around the brake ring and which is partially delimited by the housing, wherein the brake ring can be moved in the direction of the axis of rotation by pressurizing the second fluid chamber. Thus, the brake ring can be moved hydraulically counter to the force of the at least one spring. The corresponding pressure force acts in a uniformly distributed manner over the circumference of the brake ring, thus avoiding tilting of the brake ring. The direction of movement of the brake ring when the second fluid chamber is pressurized is preferably away from the end face of the rotor.
Provision can be made for the second fluid chamber to be partially delimited by a separate closure ring, which is arranged in a ring-like manner around the brake ring, wherein the closure ring rests fluidtightly against the housing on its radially outer side. Thus, the brake ring can be installed before the closure ring is inserted, wherein the installation of both components mentioned can take place from the inside of the housing. Any leaks which occur there flow into the interior of the housing and do not get into the environment of the radial piston machine.
Provision can be made for the housing to have a separate cam ring, on which the control surface is arranged, wherein the closure ring is supported on the cam ring in the direction of the axis of rotation. Thus, the position of the closure ring is defined by positive engagement, while, at the same time, the installation of the closure ring and of the cam ring is possible without problems. Because of the wave-like design of its control surface, the cam ring has end face components which project into the interior of the housing and can serve as a contact surface for the closure ring.
Provision can be made for the second fluid chamber to be partially delimited by the brake ring. In this embodiment, the closure ring rests by means of its radially inner side against the brake ring, preferably fluidtightly. When viewed in cross section, the brake ring is preferably of L-shaped design. It preferably rests fluidtightly by means of its radially outer side and in a manner which allows sliding movement against the housing. Particularly at this contact location, tilting is avoided by the present disclosure.
A separate annular piston can be provided, which is held on the brake ring so as to be rotatable relative to the axis of rotation, wherein it is supported on the brake ring in the direction of the axis of rotation, wherein the annular piston partially delimits the second fluid chamber. In this embodiment, the closure ring rests on its radially inner side against the annular piston, preferably fluidtightly. When viewed in cross section, the annular piston is preferably of L-shaped design. The annular piston and the closure ring are preferably arranged on opposite sides of the second fluid chamber. The annular piston preferably rests by means of its radially outer side fluidtightly and in a manner which allows sliding movement against the housing. Particularly at this contact location, tilting is avoided by the present disclosure.
Provision can be made for the housing to have a sealing surface which is circular-cylindrical in relation to the axis of rotation, wherein a section of the sealing surface delimits the second fluid chamber. The closure ring preferably rests on its radially outer side in a sealing manner against the sealing surface. The brake ring or the annular piston preferably rests fluidtightly against the sealing surface.
Provision can be made for the first braking means to be formed by a multiplicity of first extensions, which face the brake ring in the direction of the axis of rotation, wherein they are arranged in a uniformly distributed manner around the axis of rotation at a pitch, wherein the second braking means are formed by a multiplicity of second extensions, which face the first extensions in the direction of the axis of rotation, wherein they are arranged in a uniformly distributed manner around the axis of rotation at the said pitch. The first and the second braking means are thus designed in the manner of a dog clutch. The pitch is preferably made small to ensure that the first and the second braking means can engage in one another in as many different rotational positions as possible. The pitch is preferably between 4° and 15°, being 9°, for example. It is also conceivable for the first and the second braking means to be designed as friction linings. The side faces of the first and of the second extensions can be of sloping and/or rounded design to ensure that the dog clutch opens from a predetermined torque.
Provision can be made for the brake ring to have, on its radially inner side, at least two third extensions, which are arranged in a manner distributed around the axis of rotation, wherein they engage in respective matching second recesses on the ring-like extension. Twisting of the brake ring relative to the housing is thereby limited by positive engagement. The third extensions preferably engage with play in the respectively associated second recess. The third extensions and the second recesses preferably have an unmachined cast surface. The said clearance is preferably made such that it is present irrespective of the dimensional tolerances which arise during casting. The second recesses are preferably designed to be open radially outwards and axially towards the rotor in order to simplify mounting of the brake ring on the housing. The third extensions preferably face radially inwards.
Provision can be made for the at least one spring to be in each case arranged in the region of a second recess. Thus, the spring can in each case be supported on a third extension of the brake ring. The brake ring can thus be made thin and consequently in a manner which saves materials away from the third extensions.
It is self-evident that the features mentioned above and those which remain to be explained below can be used not only in the respectively indicated combination but also in other combinations or in isolation without exceeding the scope of the present disclosure.
The disclosure is explained in greater detail below with reference to the attached drawings, in which:
The drive shaft 47 is part of a rotor 40, which furthermore comprises a cylinder drum 48. In the present case, the drive shaft 47 and the cylinder drum 48 are designed as separate components, which are connected to one another for conjoint rotation with respect to the axis 11 of rotation by means of a splined profile (No. 49 in
A plurality of pistons 60 is accommodated in the rotor 40 so as to be movable radially with respect to the axis 11 of rotation. The cam ring 30 surrounds the cylinder drum 48, wherein it has a control surface 31 which faces the cylinder drum 48. The control surface 31 delimits the radially outward path of movement of the pistons 60. Moreover, a first fluid chamber 15 is associated with each piston 60 on the radially inner side thereof. By pressurizing the first fluid chamber 15, the respective piston 60 can be pressed against the control surface 31, as a result of which rotary motion relative to the axis 11 of rotation is imparted to the rotor 40. During this process, some of the pistons 60 are pushed radially inwards by the control surface 31, thus reducing the volume of the corresponding first fluid chambers 15.
A first and a second fluid connection are provided on the second housing part 22, although only the first fluid connection 17 is visible in
The pistons 60 are of identical design to one another, wherein they are embodied as stepped pistons. They are each accommodated in a matching cylinder bore 43 in the cylinder drum 48, the said bore being designed as a stepped bore. Accommodated in each piston 60 is a circular-cylindrical roller 61, which rolls on the control surface 31. It should be noted here that all the pistons are shown in the same radial position in
The axes of rotation of the rollers 61 are aligned parallel to the axis 11 of rotation. The rollers 61 can be supported on the respectively associated piston 60 via a hydrostatic pressure field.
Grooves or channels (not shown), by means of which fluid leaks can be guided past the first rotary bearing, can be provided in the end face 44.
Two retention rings 62 are arranged on the outer circumferential surface of the cylinder drum 48, the positive engagement of the said rings preventing the pistons (No. 60 in
As already explained, the cylinder drum 48 is provided with a splined profile 49, which engages positively in the drive shaft (No. 47 in
In the present case, a total of ten second recesses 25 is provided on the radially outer side of the ring-like extension 23, wherein the number mentioned is largely a matter of free choice. The recesses 25 are designed to be open toward the cylinder drum (No. 48 in
Each second recess 25 is associated with a first recess 24, which is of circular-cylindrical design, wherein it is arranged in alignment with the relevant second recess 25 in the direction of the axis of rotation. The first recesses 24 extend parallel to the axis of rotation, wherein they have a constant depth. A spring (No. 14 in
Arranged around the ring-like extension 23 and hence around the first rotary bearing 41 is the brake ring 70, which is shown in greater detail in
It should be noted that
The second fluid chamber 16 is partially delimited by a sealing surface 26 on the first housing part 21, the said sealing surface being of circular-cylindrical design in relation to the axis of rotation. Both the brake ring 70 and the closure ring 80 rest sealingly against the sealing surface 26, wherein a corresponding sealing ring is provided in each case. When viewed in cross section, the brake ring 70 is of L-shaped design. One leg of the L forms a side wall of the second fluid chamber 16, the pressurization of which brings about a movement of the brake ring 70. The other leg of the L forms a radially inner wall, opposite the sealing surface 26, of the second fluid chamber 16, the pressurization of which does not bring about any movement of the brake ring 70.
The closure ring 80 rests sealingly against the said radially inner wall, wherein a corresponding sealing ring is arranged there. The closure ring 80 likewise forms a side wall of the second fluid chamber. The pressurization of the said chamber gives rise to a force, which is supported by positive engagement on the cam ring 30, with the result that the closure ring 80 does not move during operation. For this purpose, the closure ring 80 is provided with a narrow nose 81, ensuring that it does not touch the cylinder drum 48 in any rotational position. With the cross-sectional profile shown in
The third extensions 73, which have already been mentioned, are provided on the inner circumferential surface of the brake ring 70, the said extensions engaging in the second recesses (No. 25 in
With the cross-sectional shape shown in
Instead of the integral brake ring in the first embodiment, a brake ring 70′ and a separate annular piston 90 are provided in the second embodiment. The annular piston 90 delimits the second fluid chamber 16 in the same way as the brake ring (No. 70 in
The brake ring 70′ according to the second embodiment is likewise of L-shaped design, wherein the leg of the L which is vertical in
Number | Date | Country | Kind |
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10 2015 222 291.8 | Nov 2015 | DE | national |