This disclosure relates to a gas turbine engine having a case, for example, for a compressor or turbine section of the engine. More particularly, the disclosure relates to controlling the radial position of a structure supported by the case during thermal transients.
Multiple fixed and rotatable stages are arranged within the case of the engine's static structure. Typically, support structure, such as stators and blade outer air seals, are fastened to the case. Radial clearances must be provided between the stators, blade outer air seals and adjacent sealing structure of rotating structure, such as rotors and blades. Since the support structure and case are in close proximity to and affixed relative to one another, the support structure thermally responds to the bulk case temperature. Thus, during temperature transients the support structure may move radially inward more than desired, which may cause a rub event.
To avoid rub events, the designed radial clearances between the static and rotating structure are enlarged. During generally steady-state temperatures, the clearances are larger than necessary, which reduces the efficiency of the stage during cruise conditions, for example.
One radial clearance control system uses a support ring that supports a blade outer air seal (BOAS) and/or a stator via a support structure. The support ring and support structure are constructed from materials of different coefficients of thermal expansion, which better maintains desired running clearance during thermal transients. The support structure is typically segmented and arranged circumferentially about an axis. The segments are designed to “lock up” and form a continuous ring of material in some conditions. As the segments expand during engine operation, some of the segments may bind, preventing uniform lock up of the segments.
In one exemplary embodiment, a radial position control assembly for a gas turbine engine includes a case structure. A support structure is operatively supported by the case structure respectively with first and second splines in engagement with one another. The support structure includes an annular recess, and a support ring is received in the recess. The support structure and the support ring having different coefficients of thermal expansion. An axial biasing member urges the first and second splines into engagement with one another.
In a further embodiment of any of the above, the first and second splines include beveled surfaces that slidably engage one another, the axial biasing member and the first and second splines on opposing axial sides of the support structure.
In a further embodiment of any of the above, the support structure includes first and second portions that provide the recess and are secured about the support ring.
In a further embodiment of any of the above, a sealing structure is adjacent to the support structure. The support ring maintains the support structure relative to the sealing structure at a radial clearance during thermal transients based upon a circumferential gap between adjacent support structure and based upon a radial gap between the support ring and the support structure.
In a further embodiment of any of the above, the support structure is a blade outer air seal. The sealing structure is a blade.
In a further embodiment of any of the above, the case structure is a compressor case. The support structure is an outer platform of a vane.
In a further embodiment of any of the above, the coefficient of thermal expansion of the support ring is less than the coefficient of thermal expansion of the support structure. The support ring is a continuous circumferentially unbroken annular structure.
In a further embodiment of any of the above, the support ring includes first and second states. The support structure includes expanded and contracted positions in each of the first and second states of the support ring. The circumferential gap is about zero in the expanded state. The circumferential gap is greater than zero in the contracted state. The support ring is enlarged in the second state with respect to the first state. The support structure and the support ring respectively include first and second surfaces that are radially adjacent to one another to provide the radial gap. The radial gap is about zero in first and fourth conditions, the first condition with the support ring in the first state and the support structure contracted, and the fourth condition with the support ring in the second state and the support structure contracted. The radial gap is greater than zero in second and third conditions, the second condition with the support ring in the first state and the support structure expanded, and the third condition with the support ring in the second state and the support structure expanded.
In a further embodiment of any of the above, the first condition corresponds to a cold condition. The second condition corresponds to a warm condition. The third condition corresponds to a hot condition. The fourth condition corresponds to a rapid deceleration condition from the hot condition.
In a further embodiment of any of the above, a radial biasing member is arranged between the case structure and the support structure and provides a radial biasing force to the support structure.
In another exemplary embodiment, a gas turbine engine includes a compressor section. A combustor is fluidly connected downstream from the compressor section. A turbine section is fluidly connected downstream from the combustor. A case structure is disposed about the compressor section, the combustor and the turbine section. A support structure has multiple segments operatively supported by the case structure respectively with first and second splines engaging one another. The support structure includes an annular recess. A support ring is received in the recess. The support structure and the support ring have different coefficients of thermal expansion. A sealing structure is adjacent to the support structure. The support ring maintains the support structure relative to the sealing structure at a radial clearance during thermal transients based upon a circumferential gap between adjacent support structure segments and based upon a radial gap between the support ring and the support structure. An axial biasing member urges the first and second splines into engagement with one another while accommodating misalignment between the first and second splines from non-uniform circumferential gaps between the segments.
In a further embodiment of any of the above, the first and second splines include beveled surfaces that slidably engage one another.
In a further embodiment of any of the above, the support structure includes first and second portions that provide the recess and are secured about the support ring.
In a further embodiment of any of the above, the support structure is a blade outer air seal. The sealing structure is a blade.
In a further embodiment of any of the above, the case structure is a compressor case. The support structure is an outer platform of a vane.
In a further embodiment of any of the above, the coefficient of thermal expansion of the support ring is less than the coefficient of thermal expansion of the support structure. The support ring is a continuous circumferentially unbroken annular structure.
In a further embodiment of any of the above, the support ring includes first and second states. The support structure includes expanded and contracted positions in each of the first and second states of the support ring. The circumferential gap is about zero in the expanded state and the circumferential gap is greater than zero in the contracted state. The support ring is enlarged in the second state with respect to the first state. The support structure and support ring respectively include first and second surfaces that are radially adjacent to one another to provide the radial gap. The radial gap is about zero in first and fourth conditions, the first condition with the support ring in the first state and the support structure contracted, and the fourth condition with the support ring in the second state and the support structure contracted. The radial gap is greater than zero in second and third conditions, the second condition with the support ring in the first state and the support structure expanded, and the third condition with the support ring in the second state and the support structure expanded.
In a further embodiment of any of the above, the first condition corresponds to a cold condition. The second condition corresponds to a warm condition. The third condition corresponds to a hot condition. The fourth condition corresponds to a rapid deceleration condition from the hot condition.
In a further embodiment of any of the above, a radial biasing member is arranged between the case structure and the support structure and provides a radial biasing force to the support structure.
The disclosure can be further understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
Although the disclosed non-limiting embodiment depicts a turbofan gas turbine engine, it should be understood that the concepts described herein are not limited to use with turbofans as the teachings may be applied to other types of turbine engines; for example a turbine engine including a three-spool architecture in which three spools concentrically rotate about a common axis and where a low spool enables a low pressure turbine to drive a fan via a gearbox, an intermediate spool that enables an intermediate pressure turbine to drive a first compressor of the compressor section, and a high spool that enables a high pressure turbine to drive a high pressure compressor of the compressor section.
The example engine 20 generally includes a low speed spool 30 and a high speed spool 32 mounted for rotation about an engine central longitudinal axis X relative to an engine static structure 36 via several bearing systems 38. It should be understood that various bearing systems 38 at various locations may alternatively or additionally be provided.
The low speed spool 30 generally includes an inner shaft 40 that connects a fan 42 and a low pressure (or first) compressor section 44 to a low pressure (or first) turbine section 46. The inner shaft 40 drives the fan 42 through a speed change device, such as a geared architecture 48, to drive the fan 42 at a lower speed than the low speed spool 30. The high-speed spool 32 includes an outer shaft 50 that interconnects a high pressure (or second) compressor section 52 and a high pressure (or second) turbine section 54. The inner shaft 40 and the outer shaft 50 are concentric and rotate via the bearing systems 38 about the engine central longitudinal axis X.
A combustor 56 is arranged between the high pressure compressor 52 and the high pressure turbine 54. In one example, the high pressure turbine 54 includes at least two stages to provide a double stage high pressure turbine 54. In another example, the high pressure turbine 54 includes only a single stage. As used herein, a “high pressure” compressor or turbine experiences a higher pressure than a corresponding “low pressure” compressor or turbine.
The example low pressure turbine 46 has a pressure ratio that is greater than about 5. The pressure ratio of the example low pressure turbine 46 is measured prior to an inlet of the low pressure turbine 46 as related to the pressure measured at the outlet of the low pressure turbine 46 prior to an exhaust nozzle.
A mid-turbine frame 57 of the engine static structure 36 is arranged generally between the high pressure turbine 54 and the low pressure turbine 46. The mid-turbine frame 57 further supports bearing systems 38 in the turbine section 28 as well as setting airflow entering the low pressure turbine 46.
The core airflow C is compressed by the low pressure compressor 44 then by the high pressure compressor 52 mixed with fuel and ignited in the combustor 56 to produce high speed exhaust gases that are then expanded through the high pressure turbine 54 and low pressure turbine 46. The mid-turbine frame 57 includes vanes 59, which are in the core airflow path and function as an inlet guide vane for the low pressure turbine 46. Utilizing the vane 59 of the mid-turbine frame 57 as the inlet guide vane for low pressure turbine 46 decreases the length of the low pressure turbine 46 without increasing the axial length of the mid-turbine frame 57. Reducing or eliminating the number of vanes in the low pressure turbine 46 shortens the axial length of the turbine section 28. Thus, the compactness of the gas turbine engine 20 is increased and a higher power density may be achieved.
The disclosed gas turbine engine 20 in one example is a high-bypass geared aircraft engine. In a further example, the gas turbine engine 20 includes a bypass ratio greater than about six (6), with an example embodiment being greater than about ten (10). The example geared architecture 48 is an epicyclical gear train, such as a planetary gear system, star gear system or other known gear system, with a gear reduction ratio of greater than about 2.3.
In one disclosed embodiment, the gas turbine engine 20 includes a bypass ratio greater than about ten (10:1) and the fan diameter is significantly larger than an outer diameter of the low pressure compressor 44. It should be understood, however, that the above parameters are only exemplary of one embodiment of a gas turbine engine including a geared architecture and that the present disclosure is applicable to other gas turbine engines.
A significant amount of thrust is provided by the bypass flow B due to the high bypass ratio. The fan section 22 of the engine 20 is designed for a particular flight condition—typically cruise at about 0.8 Mach and about 35,000 feet. The flight condition of 0.8 Mach and 35,000 ft., with the engine at its best fuel consumption—also known as “bucket cruise Thrust Specific Fuel Consumption (‘TSFC’)”—is the industry standard parameter of pound-mass (lbm) of fuel per hour being burned divided by pound-force (lbf) of thrust the engine produces at that minimum point.
“Low fan pressure ratio” is the pressure ratio across the fan blade alone, without a Fan Exit Guide Vane (“FEGV”) system. The low fan pressure ratio as disclosed herein according to one non-limiting embodiment is less than about 1.50. In another non-limiting embodiment the low fan pressure ratio is less than about 1.45.
“Low corrected fan tip speed” is the actual fan tip speed in ft/sec divided by an industry standard temperature correction of [(Tram° R)/518.7]0.5. The “Low corrected fan tip speed”, as disclosed herein according to one non-limiting embodiment, is less than about 1150 ft/second.
To this end, a radial position control system is used to regulate the radial position of support structure 78 relative to the case structure 76, as illustrated in a greatly simplified manner in
The support structure 78 and the support ring 84 have different coefficients of thermal expansion (CTE). The support ring 84 has a lower CTE than the support structure 78 such that the support structure 78 expands and contracts more quickly than the support ring 84. In this manner, the support ring 84 is more dimensionally stable during thermal transients. In one example, the support ring 84 is a ceramic matrix composite or a metal alloy, and the support structure 78 is a ceramic matrix composite, metal alloy or monolithic ceramic.
The support structure 78 supports a member 86, which may be a stator vane (104 in
Referring to
Referring to
As the support structure 78 expands more rapidly than the support ring 84, the member 86 will move to the second condition (warm), shown in
With the gap 78C reduced to zero, any further heating of support structure 78, will cause its circumference to grow as if they were made as a solid, full ring structure. Since the support structure 78 has a higher CTE than the support ring 84 any further heating of the support structure 78 will result in the gap 92 to increase from zero. When the support structure 78 reaches the second condition, the circumferential growth of the support structure 78 has increased to the point where the gap 92 is large, and the support ring 84 is unloaded. Eventually during sustained high temperatures, the support ring 84 will expand, providing an enlarged diameter or second state relative to the first state, as shown in
Referring to
When the support ring 84 is in the second state, and the support structure 78 is cooling back to the first state, the support structure 78 is held at a larger radial position. Thus, if a re-heating event was to occur at this time, quickly raising the support structure back to the second state, it will already be partially in a larger radial position.
One example implementation of the arrangements shown in
Referring to the example shown in
The supported member 86 illustrated in
A splined engagement 106 is provided operatively between the support structure 78 and the case structure 76. In one example, the splined engagement 106 provides first and second radial splines 108, 110 that engage one another to radially locate the support structure 78 with respect to the case structure 76. The splined engagement 106 permits the support structure 78 to move radially with respect to the case structure during engine component expansion and contraction.
The first spline 108 is provided on the second portion 96. In the example illustrated in
An axial biasing member 122 is arranged between the case structure 76 and the support structure 78. The case structure 76 includes a seat 124 that cooperates with a portion of the axial biasing member 122, which engages a surface 126 of the first portion 94. The axial biasing member 122 urges the first and second radial splines 108, 110 into engagement with one another, yet permits the splines to move circumferentially and axially relative to one another during misalignments between the segments, shown in
Referring to
Referring to
Although an example embodiment has been disclosed, a worker of ordinary skill in this art would recognize that certain modifications would come within the scope of the claims. For that reason, the following claims should be studied to determine their true scope and content.
This application claims priority to United States Provisional Application No. 61/857,412, which was filed on Jul. 23, 2013.
This invention was made with government support under Contract No. FA8650-09-D-2923 0021 awarded by the United States Air Force. The Government has certain rights in this invention.
Filing Document | Filing Date | Country | Kind |
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PCT/US2014/042840 | 6/18/2014 | WO | 00 |
Number | Date | Country | |
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61857412 | Jul 2013 | US |