Claims
- 1. A mine roof bolt for a grouted bore hole in a roof of a mine comprising:
an elongated member having a cross-sectional diameter less than that of the bore hole, a first end, and a second end, the elongated member has deformations such that axial tension on the bolt results in axial movement between the elongated member and the grout and results in confined compression of the grout between the bore hole and the elongated member surface to facilitate anchorage of the elongated member with grout to the mine rock in which the bore hole is disposed; and a flange disposed adjacent to the second end.
- 2. A bolt as described in claim 1 wherein the elongated member has deformations such that increasing axial tension increases anchorage strength of the elongated member with the mine roof.
- 3. A bolt as described in claim 2 wherein the deformations form wedges in the elongated member that compress the grout and place the elongated member in compression when the elongated member experiences axial tension.
- 4. A bolt as described in claim 3 wherein the elongated member's surface is relatively smooth so that slip will occur between the elongated member and grout and not between the grout and the bore hole.
- 5. A bolt as described in claim 4 wherein the deformations have an angle in the elongated member relative to the elongated member's longitudinal axis less than 45 degrees.
- 6. A bolt as described in claim 5 wherein each deformation has a sloped portion which has the angle in the elongated member relative to the elongated member's longitudinal axis less than 45 degrees.
- 7. A bolt as described in claim 6 wherein the deformations have a depth of 1% to 40% of the elongated member's diameter.
- 8. A bolt as described in claim 7 including a bearing plate adapted to be disposed between the flange and the roof surface when the elongated member is in place in the bore hole.
- 9. A bolt as described in claim 8 wherein the flange holds the bearing plate against at least 10,000 lbs. of load.
- 10. A bolt as described in claim 9 wherein the elongated member is a tube that has a hollow interior.
- 11. A bolt as described in claim 10 wherein the first end is closed.
- 12. A bolt as described in claim 11 wherein the tube has a circular cross-section or has at least one flat side.
- 13. A bolt as described in claim 12 wherein the tube has a closed perimeter.
- 14. A bolt as described in claim 13 wherein the flange is formed from the tube, wherein the flange and the tube are one continuous piece.
- 15. A bolt as described in claim 14 including a plug that is disposed in proximity to the first end to close the first end of the tube.
- 16. A bolt as described in claim 14 including a cap that fits to the first end to close the first end of the tube.
- 17. A bolt as described in claim 14 wherein the tube has a maximum cross-sectional dimension less than that of the diameter of the bore hole and a minimum cross-sectional area of 45% of the cross-sectional area of the bore hole.
- 18. A bolt as described in claim 17 wherein the second end has either a round, square, hexagon or octagon shaped cross-section.
- 19. A bolt as described in claim 18 wherein the tube is made from steel.
- 20. A bolt as described in claim 19 wherein the inside of the tube is coated or filled to reduce corrosion.
- 21. A bolt as described in claim 9 wherein the tube is a metal plate rolled into a spiral.
- 22. A bolt as described in claim 9 wherein the tube has a first edge and a second edge spaced from the first edge.
- 23. A bolt as described in claim 22 wherein the tube has a cross-sectional shape of a C.
- 24. A bolt as described in claim 9 wherein the elongated member is a solid rod.
- 25. A method for supporting a mine roof comprising the steps of:
moving a first end of a mine roof bolt through a grout capsule so grout from the grout capsule flows along the outer surface of an elongated member of the mine roof bolt which has deformations such that axial tension on the mine roof bolt results in axial movement between the elongated member and the grout and results in confined compression of the grout between the bore hole and the elongated member surface to facilitate anchorage of the mine roof bolt with the mine roof when the grout between the elongated member and the mine roof sets; and allowing the grout to set so the mine roof bolt is anchored to the mine roof in the bore hole.
- 26. A method as described in claim 25 including after the moving step, there is the step of rotating the elongated member of the mine roof bolt disposed in the bore hole from a second end of the elongated member with a bolting machine connected to an insertion tool that contacts the second end.
- 27. A method as described in claim 26 wherein the moving step includes the step of inserting the elongated member into the bore hole until a bearing plate in contact with a flange of the mine roof bolt in proximity to the second end contacts the surface of the mine roof.
- 28. A method as described in claim 27 including the step of increasing axial tension on the mine roof bolt to increase anchorage strength of the mine roof bolt in the bore hole.
- 29. A method as described in claim 28 wherein the increasing the axial tension step includes the step of compressing the grout and placing the elongated member in compression with wedges of the deformations in the elongated.
- 30. A bolt as described in claim 29 wherein the increasing the axial tension step includes the step of slipping the elongated member relative to the grout and not the grout relative to the bore hole.
- 31. A method as described in claim 30 wherein the moving step includes the step of moving the first end of a tube which is closed through the grout capsule so grout from the grout capsule will not enter the interior of the tube but flow along the outer surface of the tube which has deformations such that axial tension on the bolt results in axial movement between the tube and the grout and result in confined compression of the grout between the bore hole and the tube surface to facilitate anchorage of the tube with the mine roof when the grout between the tube and the mine roof sets.
- 32. A method of making a mine roof bolt comprising the steps of:
placing an elongated member in a secure position: and forming deformations in the elongated member such that axial tension on the elongated member results in axial movement between the elongated member and the grout and results in confined compression of the grout between the bore hole and the elongated member surface to facilitate anchorage of the elongated member with grout to the mine rock in which the bore hole is disposed.
CROSS-REFERENCE
[0001] This application is related to contemporaneously filed U.S. patent application Ser. No. __/______ titled “Tubular Mining Bolt and Method”, by Frank M. Locotos, Walter J. Simmons, Walter N. Simmons, James Kevin Staffler and Robert T. Macaul, having attorney docket number LTV-1, incorporated by reference herein.