The present invention relates to a radiant tube heater assembly.
Radiant tube beaters are known, and comprise a burner tube located within a heater tube. A mixture of fuel and air is supplied to the burner tube where it is mixed, and emerges via a burner head where it is ignited so as to produce a flame inside the heater tube. The gas in the heater tube increases in temperature thereby creating a hot tube which radiates heat to the surroundings. The heater tube includes a fan located at one end which draws or blows air along the tube so as distribute hot air along the length of the tube.
Radiant tube heaters are often used in large volume installations where the tube is extended around the installation so that it radiates heat and heats up the surroundings.
One problem with this type of heater is that it is not particularly efficient for heating locally. For this purpose, conventional non-radiant type heaters are used which ignite fuel and air in an open tube so as to produce a flame and heat the surroundings. This type of heater suffers from safety issues such as having an exposed naked flame, and the fact that the combustion products such as carbon monoxide and dioxide are dangerous and cannot be controlled. Thus using exposed naked flame heaters is not always desirable, particularly where the environment has inadequate ventilation, or where occupants of the installation are situated near the heater.
What is needed, is a radiant tube heater which is more suited to heating locally, but avoids the safety problems of conventional non-radiant tube type heaters.
Thus according to the present invention there is provided a radiant tube heater assembly comprising a radiant tube heater, and air flow generating means arranged to generate an air flow over the radiant tube heater so as to provide convected heating.
Advantageously this provides a flow of hot air to the surrounding area which is more easily directed than radiant heat provided by conventional radiant tube heaters; and heats ambient air rather than surfaces.
Preferably the heater assembly is located within a housing. That prevents user contact with the hot radiant tube heater.
The housing preferably has a wall around the radiant tube heater so as to constrain the air flow over the tube heater, the wall defining an air flow pathway over the heater and an outlet to direct the hot air to the surroundings. That provides an enclosed area in which the air passes more closely over the heater thereby heating the air more efficiently. The outlet enables the hot air to be directed in a particular direction.
The housing may further include a heating duct which is connected to the outlet so as to direct hot air to a particular part of the surroundings.
In one embodiment the radiant tube heater comprises an elongate tube. Typically the elongate tube is made from stainless steel to withstand the high temperatures in the tube. In another embodiment the radiant tube heater assembly comprises a spiral tube provided at an end of the radiant tube heater. The spiral tube preferably comprises a straight portion and a spiral portion downstream of the straight portion and arranged around the straight portion, most preferably substantially coaxially around the straight portion.
This provides several advantages. Firstly more surface area of heater tube is provided for a given overall heater assembly length, thereby producing more efficient heating of air. Secondly, since the spiral portion is arranged around the straight portion, air inside the spiral portion is heated by heat radiating from the straight portion of the spiral tube, and thus air passing over the spiral portion is heated more efficiently.
The radiant tube heater is preferably connected to the straight portion of the spiral tube by a U-shaped tube. The U-shaped tube enables the heater and the spiral tube to be housed in a compact manner. Also, the burner can be held remote from the airflow over the spiral tube which improves performance.
The spiral portion is made from a flexible material to enable it to be wrapped around the straight portion.
The straight portion may be connected to the spiral portion by an elbow.
Air flow generating means preferably comprises an impeller to draw air over the radiant heater tube or to blow air over the radiant heater tube. The air flow generating means may be located on the assembly or on the housing.
The elbow between the spiral portion and the straight portion is preferably positioned near the air flow generating means. Thus the elbow remains sufficiently cool to prevent damage to the material which is typically not as heat resistant as the stainless steel tube.
Preferably the assembly includes an exhaust duct located in fluid communication with the heater tube so as to direct gaseous combustion products away from the surrounding environment. More preferably the exhaust duct is located at an open end of the heater tube. This means that the exhausted gas is cooler, and avoids exhausting hot gas from the tube which could otherwise be used to heat up the air flow over the tube. Including an exhaust duct is particularly suitable for use with a heater with a spiral tube, since the hot gas has travelled further along the tube, and is consequently cooler.
The housing can include wheels located at one or both ends, to enable it to be easily transported within a working environment to wherever heat is required. The use of a spiral tube enables a more compact heater to be created, and thus makes it easier to transport.
In a preferred form of radiant tube heater a mesh burner head is provided. Compared to known burner heads, the mesh provides a shorter flame, and thus enables shorter tubes to be used without the end of the tube being impinged by the flame.
Whilst generating a flow of air over a radiant tube heater provides a more effective means of heating surroundings, there are some situations where a radiant tube heater is still desirable For example, in a dusty environment, a flow of hot air is not particularly welcome. However, known radiant tube heaters either do not produce a sufficient quantity of radiant heat, or to produce enough heat, require a longer tube to increase the surface area from which heat can radiate. Even when a longer tube is used, the gas inside the tube becomes progressively cooler as it travels through the tube, and thus an insufficient quantity of heat can be produced.
Another object of the present invention is to provide an improved radiant tube heater.
According to a second aspect of the present invention there is provided a radiant tube heater, the heater having a heater tube, the tube having a straight portion and a spiral portion arranged around the straight portion.
The above arrangement provides several advantages. Firstly, more surface area of heater tube is provided for a given length of radiant tube heater, thereby producing an increased surface area to radiate heat. Secondly, since the spiral portion is around the straight portion, air inside the spiral portion of the tube is heated by heat radiating from the straight portion of the heater tube.
Most preferably, the spiral portion is arranged substantially co-axially around the straight portion. That means that the spiral portion is heated substantially uniformly by the straight portion.
Several of the preferred features of the first aspect of the invention equally apply to the second aspect of the invention.
Preferably the assembly includes an exhaust duct located in fluid communication with the heater tube so as to direct gaseous combustion products away from the surrounding environment. More preferably the exhaust duct is located at an open end of the heater tube. This means that the exhausted gas is cooler, and avoids exhausting hot gas from the tube which would otherwise radiate to the surroundings. Including an exhaust duct is particularly suitable for use with a heater with a spiral tube, since the hot gas has travelled further along the tube, and is consequently cooler.
The heater can include means, for example wheels located at one or both ends, to enable it to be easily transported within a working environment to wherever heat is required. Again, the use of a spiral portion in the tube enables a more compact heater to be created, and thus makes it easier to transport.
In a preferred form of radiant tube heater a mesh burner head is provided. Compared to known burner heads, the mesh provides a shorter flame, and thus enables shorter tubes to be used without the end of the tube being impinged by the flame.
The invention will now be described by way of example only with reference to the accompanying drawings in which:
In
One example of a radiant tube heater is that described in our co-pending European patent application EP1217294. The radiant tube heater 12 (
The heater 12 has an orifice plate 22 which includes primary air inlet means in the form of a first set of holes 24 to supply substantially turbulent air to the mixing tube 18, and a secondary air inlet means in the form of a second set of holes 26 to supply substantially non-turbulent air to a second tube 28, the second tube arranged around the mixing tube and having a larger diameter. Air is supplied under pressure by drawing air using an impeller 30 located downstream of the burner. Alternatively air could be supplied by blowing air using a fan upstream of the orifice plate 22. Air and fuel entering the mixing tube 18 is mixed upstream of a burner head 32 due to the turbulent air flow. The air/fuel mix emerges from the burner head 32 and is ignited by an ignition device 34 to produce a flame. The substantially non-turbulent air emerging from the second tube 28 promotes the long flame shown in
The assembly includes a spiral tube 23 (
The spiral tube has an straight portion 29 and a spiral portion 31. The U-shaped tube 25 is connected to one end of the straight portion by a similar gas tight fitting 27. The other end of the straight portion 29 is connected to the spiral portion by an elbow 33. The spiral portion has a surface 45 and the straight portion has a surface 47. The elongate tube 16 has a length L which is sufficient to contain the flame generated by the burner and prevent the flame from impinging on the U-shaped tube. Typically the straight and spiral portions are 75 mm (3 inches) in diameter.
The spiral portion 31 is made from a flexible material to enable it to be wrapped around the straight portion 29. No combustion takes place inside the spiral portion 31 and therefore use of high temperature resistant materials such as steel is not necessary.
The spiral tube is mounted onto a frame 19, and the frame 19 is housed within a housing 36. The housing has an elongate hollow cylindrical portion 38 with an outer wall 40, and annular flanges 42 extending therefrom. The frame 19 is secured to the annular flanges 42 such that the spiral tube 23 and the cylindrical portion of the housing are substantially coaxial, and an enclosed space 44 is created between the heater 12 and the housing wall 40.
The fan 14 is positioned at and fixed to an air inlet end 46 of the housing via suitable fixings (not shown). The fan has a diameter which is slightly smaller than diameter of the cylindrical portion of the housing. The fan 14 can be electrically powered, or pneumatically powered where it is possible to utilise the air supply used to supply air to the mixing tube. It will be appreciated that the fan 14 is positioned near the elbow 33 which connects the spiral and straight portions of the spiral tube and thus the elbow is kept sufficiently cool thereby enabling the use of a material of lower heat resistance.
An air outlet end 48 of the housing has an air outlet in the form of an aperture 50 which is covered by a grill 52. The housing has a cylindrical lip 56 extending therefrom. A heating duct 58 is positionable on the lip 56 so as to direct hot air emerging from the outlet into the surroundings from its open end (not shown). Alternatively the hot air can enter the surroundings from the aperture 50 without the need for a heating duct.
The housing has a rectangular base portion 62, onto which wheels 64 locate at one end. A handle 66 is positioned on the base portion at the opposite end. The housing can be manoeuvred using the handle and the wheels and transported to different locations. In other embodiments the housing may be fixed and not require wheels.
The open end of the spiral portion 31 is connected to an exhaust outlet 70 (see
In operation, fuel and air is supplied to the mixing tube 18 and ignited so as to produce hot gas in the tube 16. The impeller 30 draws hot gas through tube 16 and through the straight and spiral portions of the spiral tube, such that surfaces 17,45,47 become hot. With the fan operating, air flows in the direction of A into the enclosed space 44, over the hot surfaces 17,45,47 and is heated. The hot air passes over the heater due to the blowing action of the fan until it exits the housing via the outlet 50. The hot air enters the surroundings directly from the housing outlet, or where a heating duct is fitted, passes through the heating duct where it enters the surroundings at the open end of the duct. Gaseous product from the tube 16 is exhausted via exhaust tube 72.
It will be appreciated that air passing over the heater is heated in three ways; by conduction of air adjacent the surfaces 17,45,47, by convection within the enclosed space 44 as a result of the displacement of cold air which is adjacent the hot air, and by interaction with radiated heat from the surfaces 17,45,47.
In the embodiment of
The embodiment of
The embodiment of
The embodiment of
In an alternative embodiment, the radiant tube heater assembly need not include the spiral tube extending from the heater tube. In such an embodiment, air would be drawn down the tube by an impeller located at the end of the tube as opposed to the end of the spiral portion. The exhaust tube would also be located at the end of the tube.
Operation of such an alternative assembly would be similar to the embodiment of
In
The heater 212 includes a radiant heater tube 216 as shown in
In contrast to the embodiment of
The housing of
As in the embodiment of
This spiral radiant tube heater is advantageous over conventional elongate radiant tube heaters since the spiral portion provides a greater surface area of tube, thereby enabling a more compact heater to be produced. Furthermore, the spiral portion enables cooler gas to be extracted by the exhaust tubes creating a more efficient heating process.
It will be appreciated that the features described in relation to the embodiments of
Number | Date | Country | Kind |
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0226006.5 | Nov 2002 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB03/04818 | 11/7/2003 | WO | 00 | 9/7/2005 |
Publishing Document | Publishing Date | Country | Kind |
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WO2004/042282 | 5/21/2004 | WO | A |
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4309978 | Henseik et al. | Jan 1982 | A |
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5487423 | Romero | Jan 1996 | A |
6024083 | Smirnov | Feb 2000 | A |
6044837 | Tyler | Apr 2000 | A |
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1 217 294 | Jun 2002 | EP |
2 609 157 | Jul 1988 | FR |
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Number | Date | Country | |
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20060081580 A1 | Apr 2006 | US |