The present invention relates to an ink composition and to an ink set comprising such ink composition. The present invention further relates to a method for preparing an ink composition. In addition, the present invention relates to a method for applying an image onto a recording medium.
Radiation-curable inkjet ink compositions are known in the art. These ink compositions comprise one or more radiation curable components. A special class of radiation curable inkjet ink compositions are phase change radiation curable inkjet ink compositions. These inks are fluid at elevated temperature and become solid—even if not yet cured-at lower temperatures. These inks are typically jetted at elevated temperatures. Phase change inks may become solid or semi-solid upon cooling down on a recording medium, e.g. a sheet of paper. As a result, spread of a droplet of ink on the recording medium may be decreased and color bleeding may be prevented. An example of a phase change radiation curable inkjet ink is a gelling radiation curable inkjet ink. Gelling radiation curable inkjet ink compositions typically comprise a gellant. Gellants are also known in the art as gelling agents or thickeners. Examples of gellants used in gelling radiation curable inkjet ink compositions are waxes, such as natural waxes and long chain carboxylic acids, and ketones. The presence of a gellant can cause a viscosity increase in the inkjet ink composition upon cooling of the ink composition. The viscosity increase in the ink composition should be sufficient, to adequately control droplet spreading.
A disadvantage of gellants is that images printed using an ink composition comprising such gellant generally show low or medium gloss level, while high gloss is desired for images printed using a radiation curable ink. There is a need for gelling radiation curable ink compositions that provide high gloss images.
It is therefore an object of the present invention to provide a gelling radiation curable ink composition that provides high gloss images.
Further, it is an object of the invention to provide a radiation-curable inkjet ink composition that undergoes a sufficient increase in viscosity upon cooling down on a recording medium.
The object of the invention is achieved in a radiation-curable inkjet ink composition, wherein the gellant comprises sunflower wax and/or a fatty acid ester of beeswax.
Radiation-Curable Medium
The radiation curable inkjet ink composition may comprise a radiation-curable medium. The radiation-curable medium may comprise at least one radiation-curable component. A radiation-curable component is a component that may react (e.g. polymerize) under influence of suitable radiation, such as electromagnetic radiation, e.g. ultraviolet (UV) radiation. Examples of radiation-curable components are epoxides and (meth)acrylates. (Meth-)acrylates may comprise one or more reactive groups for forming an acrylate polymer. The radiation-curable medium may comprise one type of radiation curable compound or alternatively, the radiation-curable medium may comprise a mixture of radiation-curable compounds.
The radiation-curable medium may further comprise at least one inhibitor. An inhibitor is a component that prevent (inhibits) unwanted polymerization of the radiation-curable compound. Inhibitors may be added to the radiation curable inkjet ink composition to increase the shelf life of the ink composition.
The radiation-curable medium may further comprise at least one photo initiator. A photo initiator is a component that improves the efficiency of curing; i.e. increases the polymerization rate when the ink composition is irradiated with suitable radiation, such as UV radiation.
The radiation-curable medium may further comprise a solvent, such as water or an organic solvent. The solvent may be added to the radiation curable medium to tune ink properties, such as viscosity.
Further, additional components may be added to the radiation curable medium. For example, the radiation curable medium may comprise surfactants, antibacterial components and anti-fungi components.
In an embodiment, the radiation curable component is an acrylate having two or more acrylate functional groups. An acrylate may undergo a polymerization reaction when irradiated by suitable radiation, such as UV radiation. Hence, a polyacrylate polymer may be formed when an inkjet ink composition comprising an acrylate is cured, thereby hardening the ink. An acrylate molecule having two or more acrylate functional groups may react with two or more other acrylate molecules and hence, a polymeric network may be formed. Examples of acrylates having two or more acrylate functional groups are known in the art.
In a further embodiment, the ink composition further comprises a monofunctional acrylate. Presence of a monofunctional acrylate may improve the hardness and flexibility of the ink layer after curing.
Colorant
The radiation curable inkjet ink composition may further comprise a colorant, such as a pigment, a dye or a mixture thereof. Further, the radiation curable inkjet ink composition may comprise a mixture of dyes and/or a mixture of pigments. The colorant may provide the ink composition with a predetermined color.
Gellant
The radiation-curable inkjet ink composition may further comprise a gellant. According to the present invention the gellant comprises sunflower wax and/or a fatty acid ester of beeswax. The fatty acid ester of beeswax is a derivative of naturally occurring beeswax. Naturally occurring beeswax may be a mixture of different types of components. It may comprise components such monoester compounds, diester compounds and free fatty acids. An example of a monoester compound present in naturally occurring beeswax is triacontanyl palmitate. An example of a fatty acid present in naturally occurring beeswax is cerotic acid, also referred to as hexacosanoic acid, which is a 26-carbon long-chain saturated fatty acid. Naturally occurring beeswax is also referred to as yellow beeswax.
In the present invention, a derivative of the naturally occurring beeswax may be used as a gellant in a radiation-curable inkjet ink composition, i.e. a fatty acid ester of (naturally occurring) beeswax. As mentioned above, naturally occurring beeswax comprises free fatty adds. Free fatty adds comprise a carboxylic acid group, which can be converted into an ester functional group by reaction with an alcohol.
Alternatively or additionally, the gellant may comprise sunflower wax. Sunflower wax is a high melting-point, crystalline vegetable wax obtained from sunflower oil. Sunflower wax consists of long chain, saturated C-42 to C-60 esters, which are derived from fatty acids and fatty alcohols.
Sunflower wax and a beeswax derivative, wherein at least a part of the free acid groups is converted into an ester group were surprisingly found to provide superior properties when applied as a gellant in a radiation-curable inkjet ink composition. It was found that radiation-curable inks comprising such beeswax derivative and/or sunflower wax may form a strong gel upon cooling down. Further, radiation-curable inks comprising such beeswax derivative and/or sunflower wax may form high gloss images when used in an inkjet printing process.
In an embodiment, the gellant comprises a fatty acid ester of beeswax, the fatty ester of beeswax comprising a stearyl ester of beeswax and/or a behenyl ester of beeswax. Such gellant may be prepared by reacting naturally occurring beeswax with stearyl alcohol and/or behenyl alcohol. Stearyl and behenyl are compatible with the fatty acids present in beeswax.
In an embodiment, the gellant has an ester fraction of at least 80%, based on the total amount of gellant. Preferably, at least 80% of the (fatty) acids present in naturally occurring beeswax is converted into an ester compound. As a result, no or only few free acids groups are present in the gellant.
In an embodiment, the gellant is present in an amount of 0.2 wt %-3.0 wt % based on the total weight of the radiation-curable inkjet ink composition. For example, the gellant may be present in an amount of 0.5 wt %-2.5 wt % based on the total weight of the radiation-curable inkjet ink composition, such as from 1.0 wt %-2.0 wt % based on the total weight of the radiation-curable inkjet ink composition.
It was surprisingly found that a small amount of the gellant in accordance with the present invention may suffice to efficiently increase the viscosity of the radiation curable inkjet ink composition in between jetting of a droplet onto a recording medium and curing of the ink by irradiation.
Gellants may form three dimensional structures below a gelling temperature. Hence, when the inkjet ink composition is gelled, a three dimensional structure of the gellant may form in the inkjet ink composition. Such three dimensional structure may comprise crystals. The presence of crystals may decrease the gloss level of a print made using the inkjet ink composition. Therefore, decrease of the gloss level may be prevented by using only small amounts of gellant, for example 0.2 wt %-3.0 wt % based on the total weight of the radiation-curable inkjet ink composition.
In an embodiment, an ink set is provided, wherein the ink set comprises a radiation-curable inkjet ink composition according to the present invention.
An ink set may comprise a plurality of different inks. For example, the ink set may be a CMYK ink set, comprising a Yellow, a Magenta, a Cyan and a blacK ink composition. At least one of the ink compositions in the ink set may be an ink comprising a gellant, wherein the gellant comprises sunflower wax and/or a fatty acid ester of beeswax. Preferably, a plurality of the ink compositions in the ink set may comprise a gellant, wherein the gellant comprises sunflower wax and/or a fatty acid ester of beeswax. The ink set may further comprise additional colors, such as white, red, green, light magenta, light cyan and/or grey. Further, the ink set may comprise one or more metallic ink compositions. Optionally, the ink set may comprise an undercoat and/or an overcoat composition.
An ink set, wherein at least one of the inkjet ink compositions comprises a gellant comprises sunflower wax and/or a fatty acid ester of beeswax may allow printing images having good image quality and high gloss.
In an aspect of the invention, use of sunflower wax and/or a fatty acid ester of beeswax in a radiation-curable inkjet ink composition is provided. The fatty acid ester of beeswax may be suitably used in such ink composition as a gellant. Alternatively or additionally, sunflower wax may be suitably used in such ink composition as a gellant.
In an aspect of the invention, a method for preparing a radiation-curable inkjet ink composition is provided, the method comprising the steps of:
The radiation-curable component and the ester compounds may be provided. Optionally, additional components may be provided, for example an additional solvent. The radiation-curable component and the gellant may be provided neat or they may be provided in a solution or dispersion. Optionally, a colorant may be provided. In case the colorant is a pigment, the pigment is preferably provided as a dispersion, such as an aqueous pigment dispersion. The components may be provided at once, or the components may be added subsequently. The components may be added in any suitable order. In case a dispersible component is added (e.g. a pigment), such dispersible component may be preferably added after the other components of the ink composition are provided. Mixing of the components may be carried out at any suitable temperature, for example room temperature.
In an aspect of the invention, a method for applying an image onto a recording medium is provided, the method comprising the steps of:
In the method, an image is applied onto a recording medium. In the method, in step a), an image is applied to the recording medium. The image may be applied using an ink composition according to the present invention. The ink composition may be applied onto the recording medium in a predetermined fashion, e.g. in accordance with image files stored on suitable storing means. The image may be applied for example by jetting droplets of the radiation-curable inkjet ink composition using an inkjet print head. The recording medium may be a sheet-like medium, such as a sheet of paper or a sheet of vinyl. Alternatively, the recording medium may be a web, for example an endless belt. The web may be made of a suitable material. Optionally, the image may be dried after it has been applied onto the intermediate transfer member.
In the method, in step b), the radiation-curable inkjet ink composition is cured by irradiating the ink composition using UV radiation. The inkjet ink composition may be irradiated using a suitable source of radiation, such as a halogen lamp, a mercury lamp and/or a LED lamp. Optionally, a plurality of sources of radiation may be used to irradiate the inkjet ink composition.
These and further features and advantages of the present invention are explained hereinafter with reference to the accompanying drawings showing non-limiting embodiments and wherein:
In the drawings, same reference numerals refer to same elements.
The image receiving medium 2 may be a medium in web or in sheet form and may be composed of e.g. paper, cardboard, label stock, coated paper, plastic or textile. Alternatively, the image receiving medium 2 may also be an intermediate member, endless or not. Examples of endless members, which may be moved cyclically, are a belt or a drum. The image receiving medium 2 is moved in the sub-scanning direction Y over the flat surface 1 along four print heads 4a-4d provided with a fluid marking material.
The image receiving medium 2, as depicted in
A scanning print carriage 5 carries the four print heads 4a-4d and may be moved in reciprocation in the main scanning direction X parallel to the platen 1, such as to enable scanning of the image receiving medium 2 in the main scanning direction X. Only four print heads 4a-4d are depicted for demonstrating the invention. In practice an arbitrary number of print heads may be employed. In any case, at least one print head 4a-4d per color of marking material is placed on the scanning print carriage 5. For example, for a black-and-white printer, at least one print head 4a-4d, usually containing black marking material is present. Alternatively, a black-and-white printer may comprise a white marking material, which is to be applied on a black image-receiving medium 2. For a full-color printer, containing multiple colors, at least one print head 4a-4d for each of the colors, usually black, cyan, magenta and yellow is present. Often, in a full-color printer, black marking material is used more frequently in comparison to differently colored marking material. Therefore, more print heads 4a-4d containing black marking material may be provided on the scanning print carriage 5 compared to print heads 4a-4d containing marking material in any of the other colors. Alternatively, the print head 4a-4d containing black marking material may be larger than any of the print heads 4a-4d, containing a differently colored marking material.
The carriage 5 is guided by guiding means 6. These guiding means 6 may be a rod as depicted in
Each print head 4a-4d comprises an orifice surface 9 having at least one orifice 8, in fluid communication with a pressure chamber containing fluid marking material provided in the print head 4a-4d. On the orifice surface 9, a number of orifices 8 are arranged in a single linear array parallel to the sub-scanning direction Y, as is shown in
As depicted in
The ink jet printing assembly 3 may further comprise curing means 11a, 11b. As shown in
The carriage 12 is guided by guiding means 7. These guiding means 7 may be a rod as depicted in
The curing means may be energy sources, such as actinic radiation sources, accelerated particle sources or heaters. Examples of actinic radiation sources are UV radiation sources or visible light sources. UV radiation sources are preferred, because they are particularly suited to cure UV curable inks by inducing a polymerization reaction in such inks. Examples of suitable sources of such radiation are lamps, such as mercury lamps, xenon lamps, carbon arc lamps, tungsten filaments lamps, light emitting diodes (LED's) and lasers. In the embodiment shown in
The flat surface 1, the temperature control means, the carriage 5, the print heads 4a-4d, the carriage 12 and the first and second curing means 11a, 11b are controlled by suitable controlling means 10.
Materials
SR 9003 (propoxylated neopentyl glycol diacrylate) was obtained from Sartomer. Pentaerythritoltetrastearate was obtained from NOF as WE-6. Phenothiazine was obtained from Sigma Aldrich. Irgacure 819 was obtained from BASF. The black pigment dispersion, comprising 2.5 wt % of carbon black, was obtained from Sun Chemical. BW67 was obtained from Koster Keunen. BW67 is a beeswax derivate, wherein the free fatty acids present in the naturally occurring beeswax have been converted into esters using fatty alcohols (total ester fraction >85%). E00067 Sunflower Wax was also obtained from Koster Keunen. All chemicals were used as received.
Methods
Complex Viscosity
The complex viscosity is measured at 25 degrees Celsius using an Anton Paar MCR 301 rheometer, with flat plate geometry. The complex viscosity is measured at strains of 0.25%.
Gloss
The gloss of an image was measured after the ink-layer was cured. The gloss was measured using a micro-TRI glossmeter obtained from BYK-Gardner GmbH using the internal calibration and measurement method. The micro-TRI gloss measuring device simultaneously measures the gloss under an angle of 20°, 60° and 85°, respectively. The gloss level reported is the gloss level measured under an angle of 60°.
Rodcoatinq
Rodcoats were made by applying a 14 μm thick layer of ink onto a receiving medium. As receiving medium, Avery Dennison MPI2000 was used. MPI2000 is a self-adhesive vinyl medium.
The ink was cured by irradiating the ink layer using a LED lamp emitting radiation having a wavelength of 395 nm. The rodcoats were transported under the lamp 10 times ata speed of 55 m/s.
Several ink compositions were prepared. The ink compositions were prepared by adding gelling agent to a radiation curable medium, wherein the radiation curable medium comprises 85 wt % of SR 9003 as radiation-curable monomer, 4.95 wt % Irgacure 819 as a photo-initiator, 9.9 wt % of pigment dispersion and 0.075 wt % of phenothiazine as an inhibitor- and mixing the components. The amount of gelling agent and of the radiation curable medium is shown in table 1. Ink compositions Ex 1 is an ink compositions according to the present invention and comprises BW 67 as a gelling agent.
Comparative ink composition CE 1 was prepared analogously; ink composition CE 1 comprises pentaerythritoltetrastearate as a gelling agent and is not an ink composition according to the present invention.
The ink compositions Ex 1 and CE 1 are summarized in table 1.
The viscosity of each one of the ink compositions Ex 1 and CE 1 was measured at a temperature of 25° C. The viscosity of the two ink compositions is shown in table 2. At 25° C., both inks compositions (Ex 1 and CE 1) are in a gelled state. The viscosity of the ink compositions in the gelled state correlates to the gel strength of the ink composition. The viscosity of ink composition Ex 1 was about ten times as high as the viscosity of CE 1. Thus, the ink composition Ex 1, which is an ink composition according to the present invention, is able to efficiently gel the ink composition and thereby prevent phenomena such as color bleed. Preventing color bleed improves the print quality of a printed image. Without wanting to be bound to any theory, it is believed that a high viscosity may also provide a more even surface of the ink after the ink has been applied onto a recording medium, which may also improve the visual properties of a printed image.
Rodcoats were made using ink compositions Ex 1 and CE 1. The gloss of the rodcoats provided with the (cured) ink compositions was measured. The results are summarized in table 3.
When comparing the gloss levels of a rod coat made with Ex 1 to a rod coat made with CE 1, it is observed that latter show a lower gloss level than the rod coat made with Ex 1. Thus, the ink composition according to the present invention can form images having an increased gloss level compared to the ink composition comprising pentaerythritoltetrastearate as gelling agent, which is not an ink composition according to the present invention. Hence, using ink compositions according to the present invention, high gloss levels can be obtained.
Rodcoating
Rodcoats were made by applying a 12 μm thick layer of ink onto a receiving medium. As receiving medium, Avery Dennison MPI2000 was used. MPI2000 is a self-adhesive vinyl medium.
The ink was cured by irradiating the ink layer using a LED lamp emitting radiation having a wavelength of 395 nm. The rodcoats were transported under the lamp 5 times at a speed of 15 m/s.
Several ink compositions were prepared. The ink compositions were prepared by adding gelling agent to a radiation curable medium—wherein the radiation curable medium comprises 85 wt % of SR 9003 as radiation-curable monomer, 4.95 wt % Irgacure 819 as a photo-initiator, 9.9 wt % of pigment dispersion and 0.075 wt % of phenothiazine as an inhibitor- and mixing the components. The amount of gelling agent and of the radiation curable medium is shown in table 1. Ink compositions Ex 2 is an ink compositions according to the present invention and comprises sunflower wax as a gelling agent.
Comparative ink composition CE 1 was prepared as described above; ink composition CE 1 comprises pentaerythritoltetrastearate as a gelling agent and is not an ink composition according to the present invention.
The ink compositions Ex 2 and CE 1 are summarized in table 4.
The viscosity of each one of the ink compositions Ex 2 and CE 1 was measured at a temperature of 25° C. The viscosity of the two ink compositions is shown in table 5. At 25° C., both inks compositions (Ex 2 and CE 1) are in a gelled state. The viscosity of the ink compositions in the gelled state correlates to the gel strength of the ink composition. The viscosity of ink composition Ex 2 was about ten times as high as the viscosity of CE 1. Thus, the ink composition Ex 2, which is an ink composition according to the present invention, is able to efficiently gel the ink composition and thereby prevent phenomena such as color bleed. Preventing color bleed improves the print quality of a printed image. Without wanting to be bound to any theory, it is believed that a high viscosity may also provide a more even surface of the ink after the ink has been applied onto a recording medium, which may also improve the visual properties of a printed image.
Rodcoats were made using ink compositions Ex 2 and CE 1. The gloss of the rodcoats provided with the (cured) ink compositions was measured. The results are summarized in table 6.
When comparing the gloss levels of a rod coat made with Ex 2 to a rod coat made with CE 1, it is observed that latter show a lower gloss level than the rod coat made with Ex 2. Thus, the ink composition according to the present invention can form images having an increased gloss level compared to the ink composition comprising pentaerythritoltetrastearate as gelling agent, which is not an ink composition according to the present invention. Hence, using ink compositions according to the present invention, high gloss levels can be obtained.
Detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which can be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually and appropriately detailed structure. In particular, features presented and described in separate dependent claims may be applied in combination and any combination of such claims are herewith disclosed. Further, the terms and phrases used herein are not intended to be limiting; but rather, to provide an understandable description of the invention. The terms “a” or “an”, as used herein, are defined as one or more than one. The term plurality, as used herein, is defined as two or more than two. The term another, as used herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising (i.e., open language). The term coupled, as used herein, is defined as connected, although not necessarily directly.
Number | Date | Country | Kind |
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16156969.4 | Feb 2016 | EP | regional |
Number | Date | Country | |
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Parent | PCT/EP2017/053933 | Feb 2017 | US |
Child | 16104744 | US |