The present disclosure relates generally to vehicles having a closed-cycle engine, and more particularly to a radiator assembly for a closed-cycle engine that can be incorporated into a vehicle.
Large vehicles may be used to efficiently transport cargo. Large, wheeled vehicles pull trailers to transport large volumes of cargo on land, wherein the combination of the vehicle and the trailer can weigh between 30,000 pounds up to 140,000 pounds for a tandem loaded trailer. These vehicles may be referred to as “powered semi-tractors”, “semi-tractors”, “semis”, or “trucks.” Trucks may be used on roads such as highways and in urban areas but may also be used on unimproved roads or uneven terrain. In a traditional truck with an internal combustion engine, the internal combustion engine may be sized in the range of 15 liters to provide enough power to propel the vehicle and the trailer.
Such vehicles may be designed with unique configurations capable of integrating one of several different types of engines, such as a closed-cycle engine, to generate electric power for charging an array of batteries under a plurality of operating conditions.
A full and enabling disclosure of the present disclosure, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference will now be made in detail to present embodiments of the disclosure, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the disclosure.
Generally, the present disclosure is directed to a radiator assembly for a vehicle having a first radiator and an angled, second radiator. In particular embodiments, the radiator assembly is mounted to a chassis in a front compartment of the vehicle, e.g., below a hood of the vehicle. Further, the vehicle includes a closed-cycle engine a having plurality of cylinder-piston assemblies mounted to the chassis aft of the radiator assembly, e.g., outside of and aft of the compartment. Moreover, the first radiator is mounted in a first position and the second radiator is mounted in a second position, with the first and second positions being different. In an embodiment, for example, the second position is defined by the second radiator being positioned at a non-zero angle with respect to the first position of the first radiator. As such, the angled, second radiator has a clear path to ground, which reduces a power demand of the radiator assembly.
Referring now to the drawings,
In an embodiment, the chassis 12 may be formed with two frame members such as C-channels arranged parallel to each other. Further, in an embodiment, as shown in
Moreover, in an embodiment, the compartment 22 includes mounts for supporting the radiator assembly 28. Thus, the radiator assembly 28 may be positioned at the front of the compartment 22 for cooling the closed closed-cycle engines 102, 104. As such, in an embodiment, coolant, such as glycol or some other anti-freeze liquid, may be circulated through the radiator assembly 28 and the closed closed-cycle engines 102, 104 to remove heat from the closed closed-cycle engines 102, 104 and transfer the heat to the ambient air as further described herein.
Referring particularly to
In an embodiment, as shown in
Further, as shown in
Referring to
Referring now to
In still various embodiments, any suitable engine working fluid may be utilized in accordance with the present disclosure. In exemplary embodiments, the engine working fluid may include a gas, such as an inert gas. For example, a noble gas, such as helium may be utilized as the engine working fluid. Exemplary working fluids preferably are inert, such that they generally do not participate in chemical reactions such as oxidation within the environment of the closed-cycle engine 102, 104. Exemplary noble gasses include monoatomic gases such as helium, neon, argon, krypton, or xenon, as well as combinations of these. In some embodiments, the engine working fluid may include air, oxygen, nitrogen, or carbon dioxide, as well as combinations of these. In still various embodiments, the engine working fluid may be liquid fluids of one or more elements described herein, or combinations thereof. It should further be appreciated that various embodiments of the engine working fluid may include particles or other substances as appropriate for the engine working fluid.
In various embodiments, the load device 112 is a mechanical work device or an electric machine. In an embodiment, the load device 112 is a pump, compressor, or other work device. In another embodiment, the load device 112 as an electric machine is configured as a generator producing electric energy from movement of a piston assembly 118 at the closed-cycle engine 102, 104. In still another embodiment, the electric machine is configured as a motor providing motive force to move or actuate the piston assembly 118, such as to provide initial movement (e.g., a starter motor). In still various embodiments, the electric machine defines a motor and generator or other electric machine apparatus such as described further herein.
A heater body 120 is thermally coupled to the closed-cycle engine 102, 104. The heater body 120 may generally define any apparatus for producing or otherwise providing a heating working fluid such as to provide thermal energy to the engine working fluid. Various embodiments of the heater body 120 are further provided herein. Exemplary heater bodies 120 may include, but are not limited to, a combustion or detonation assembly, an electric heater, a nuclear energy source, a renewable energy source such as solar power, a fuel cell, a heat recovery system, or as a bottoming cycle to another system. Exemplary heater bodies 120 at which a heat recovery system may be defined include, but are not limited to, industrial waste heat generally, gas or steam turbine waste heat, nuclear waste heat, geothermal energy, decomposition of agricultural or animal waste, molten earth or metal or steel mill gases, industrial drying systems generally or kilns, or fuel cells. The exemplary heater body 120 providing thermal energy to the engine working fluid may include all or part of a combined heat and power cycle, or cogeneration system, or power generation system generally.
In still various embodiments, the heater body 120 is configured to provide thermal energy to the engine working fluid via a heating working fluid. The heating working fluid may be based, at least in part, on heat and liquid, gaseous, or other fluid provided by one or more fuel sources and oxidizer sources providing a fuel and oxidizer. In various embodiments, the fuel includes, but is not limited to, hydrocarbons and hydrocarbon mixtures generally, “wet” gases including a portion of liquid (e.g., humid gas saturated with liquid vapor, multiphase flow with approximately 10% liquid and approximately 90% gas, natural gas mixed with oil, or other liquid and gas combinations, etc.), petroleum or oil (e.g., Arabian Extra Light Crude Oil, Arabian Super Light, Light Crude Oil, Medium Crude Oil, Heavy Crude Oil, Heavy Fuel Oil, etc.), natural gas (e.g., including sour gas), biodiesel condensate or natural gas liquids (e.g., including liquid natural gas (LNG)), dimethyl ether (DME), distillate oil #2 (DO2), ethane (C2), methane, high H2 fuels, fuels including hydrogen blends (e.g., propane, butane, liquefied petroleum gas, naphtha, etc.), diesel, kerosene (e.g., jet fuel, such as, but not limited to, Jet A, Jet A-1, JP1, etc.), alcohols (e.g., methanol, ethanol, etc.), synthesis gas, coke over gas, landfill gases, etc., or combinations thereof.
In various embodiments, the hot side heat exchanger 116 outputs thermal energy to the engine working fluid at an expansion chamber 122 of the closed-cycle engine 102, 104. The hot side heat exchanger 116 is positioned at the expansion chamber 122 of the engine in thermal communication with the heater body 120. In other embodiments, the hot side heat exchanger 116 may be separate from the heater body 120, such that the heating working fluid is provided in thermal communication, or additionally, in fluid communication with the hot side heat exchanger 116. In particular embodiments, the hot side heat exchanger 116 is positioned in direct thermal communication with the heater body 120 and the expansion chamber 122 of the engine 102, 104 such as to receive thermal energy from the heater body 120 and provide thermal energy to the engine working fluid within the closed-cycle engine 102, 104.
In still various embodiments, the heater body 120 may include a single thermal energy output source to a single expansion chamber 122 of the engine. As such, the closed-cycle engine 102, 104 may include a plurality of heater assemblies each providing thermal energy to the engine working fluid at each expansion chamber 122. In other embodiments, such as depicted in regard to
The closed-cycle engine 102, 104 further includes a chiller assembly, such as chiller assembly 126 further described herein. The chiller assembly 126 is configured to receive and displace thermal energy from a compression chamber 124 of the closed-cycle engine 102, 104. Further, in an embodiment, the cold side heat exchanger 114 is thermally coupled to the compression chamber 124 of the closed cycle engine 102, 104 and the chiller assembly 126. In one embodiment, the cold side heat exchanger 114 and a piston body 128 defining the compression chamber 124 of the closed-cycle engine 102, 104 are together defined as an integral, unitary structure. In still various embodiments, the cold side heat exchanger 114, at least a portion of the piston body 128 defining the compression chamber 124, and at least a portion of the chiller assembly 126 together define an integral, unitary structure.
In various embodiments, the chiller assembly 126 is a bottoming cycle to the closed-cycle engine 102, 104. As such, the chiller assembly 126 is configured to receive thermal energy from the closed-cycle engine 102, 104. The thermal energy received at the chiller assembly 126, such as through a cold side heat exchanger 114, or a cold side heat exchanger 114 further herein, from the closed-cycle engine 102, 104 is added to a chiller working fluid at the chiller assembly 126. In various embodiments, the chiller assembly 126 defines a Rankine cycle system through which the chiller working fluid flows in closed loop arrangement with a compressor. In some embodiments, the chiller working fluid is further in closed loop arrangement with an expander. In various embodiments, the cold side heat exchanger 114 may include a condenser or radiator. The cold side heat exchanger 114 is positioned downstream of the compressor and upstream of the expander and in thermal communication with the compression chamber 124 of the closed-cycle engine 102, 104. In various embodiments, the cold side heat exchanger 114 may generally define an evaporator receiving thermal energy from the closed-cycle engine 102, 104.
Various embodiments of the closed-cycle engine 102, 104 include control systems and methods of controlling various sub-systems disclosed herein, such as, but not limited to, the fuel source, the oxidizer source, the cooling fluid source, the heater body 120, the chiller assembly 126, and the load device 112, including any flow rates, pressures, temperatures, loads, discharges, frequencies, amplitudes, or other suitable control properties associated with the closed-cycle engine 102, 104.
In an embodiment, the control system can control the closed-cycle engine 102, 104 and its associated balance of plant to generate a temperature differential, such as a temperature differential at the engine working fluid relative to the heating working fluid and the chiller working fluid. Thus, the closed-cycle engine 102, 104 defines a hot side, such as at the expansion chamber 122, and a cold side, such as at the compression chamber 124. The temperature differential causes free piston assemblies 118 to move within their respective piston chambers defined at respective piston bodies 128. The movement of pistons 130 within the respective piston bodies 128 causes the electric machine to generate electrical power. The generated electrical power can be provided to the energy storage devices 30 for charging thereof. The control system monitors one or more operating parameters associated with the closed-cycle engine 102, 104, such as piston movement (e.g., amplitude and position), as well as one or more operating parameters associated with the electric machine, such as voltage or electric current. Based on such parameters, the control system generates control commands that are provided to one or more controllable devices of the closed-cycle engine 102, 104. The controllable devices execute control actions in accordance with the control commands. Accordingly, the desired output of the closed-cycle engine 102, 104 can be achieved.
Referring still to
In various embodiments, the piston assembly 118 defines a double-ended piston assembly 118 in which a pair of pistons 130 is each coupled to a connection member 132. The connection member 132 may generally define a rigid shaft or rod extended along a direction of motion of the piston assembly 118. In other embodiments, the connection members 132 includes one or more springs or spring assemblies, such as further provided herein, providing flexible or non-rigid movement of the connection member 132. In still other embodiments, the connection member 132 may further define substantially U- or V-connections between the pair of pistons 130.
Each piston 130 is positioned within the piston body 128 such as to define the expansion chamber 122 and the compression chamber 124 within the volume of the piston body 128. The load device 112 is operably coupled to the piston assembly 118 such as to extract energy therefrom, provide energy thereto, or both. The load device 112 defining an electric machine is in magnetic communication with the closed closed-cycle engine 102, 104 via the connection member 132. In various embodiments, the piston assembly 118 includes a dynamic member 134 positioned in operable communication with a stator assembly 136 of the electric machine. The stator assembly 136 may generally include a plurality of windings wrapped circumferentially relative to the piston assembly 118 and extended along a lateral direction L. In one embodiment, such as depicted in regard to
Referring still to
Furthermore, as shown, the closed-cycle engine 102, 104 defines an outer end 138 and an inner end 140 each relative to a lateral direction L. The outer ends 138 define laterally distal ends of the closed-cycle engine 102, 104 and the inner ends 140 define laterally inward or central positions of the closed-cycle engine 102, 104. In one embodiment, such as depicted in regard to
In various embodiments, such as depicted in regard to
Referring now to
Referring back to
Furthermore, and referring particularly to
Furthermore, as shown particularly in
In addition, as shown generally in
Referring particularly to
Referring now to
As shown at (202), the method 200 includes receiving, via first and second radiators of a radiator assembly of the vehicle, hot coolant from the closed-cycle engine, the second radiator being positioned at a non-zero angle with respect to the first radiator. As shown at (204), the method 200 includes cooling, via the first and second radiators, the hot coolant received from the closed-cycle engine. As shown at (206), the method 200 includes drawing in a flow of air through a grille positioned on a hood of the vehicle. For example, in an embodiment, drawing in the flow of air through the grille positioned on the hood of the vehicle may include operating a fan positioned aft of the first and second radiators and forward of the closed-cycle engine.
As shown at (208), the method 200 includes directing the air across the first and second radiators. As shown at (210), the method 200 includes expelling heat from the cooling of the hot coolant to the air directed across the first and second radiators. As shown at (212), the method 200 includes directing the expelled heat outside of the vehicle to ground. For example, in an embodiment, directing the expelled heat outside of the vehicle to ground may include arranging a radiator surface of the second radiator to face the ground below the vehicle such that the radiator surface is unobstructed with respect to the ground and directing the expelled heat directly from the radiator surface outside of the vehicle to the ground.
Further aspects are provided by the subject matter of the following clauses:
A vehicle, comprising: a hood; a chassis; a radiator assembly mounted to the chassis and being positioned below the hood, the radiator assembly comprising one or more radiators; and a closed-cycle engine mounted to the chassis aft of the radiator assembly, wherein at least one of the one or more radiators is mounted at a non-zero angle with respect to a longitudinal axis of the vehicle.
The vehicle of any preceding clause, wherein the one or more radiators comprise a first radiator and a second radiator, wherein the first radiator is mounted in a first position and the second radiator is mounted in a second position, the first and second positions being different, and wherein the second position is defined by the second radiator being positioned at the non-zero angle.
The vehicle of any preceding clause, wherein the first position is defined by the first radiator being positioned parallel to a vertical axis of the vehicle.
The vehicle of any preceding clause, wherein the first radiator comprises a first radiator surface, the first radiator surface arranged to face an incoming airflow in front of the vehicle.
The vehicle of any preceding clause, wherein the second position is further defined by the second radiator being angled toward the closed-cycle engine.
The vehicle of any preceding clause, wherein the second position of the second radiator defines an obtuse angle with respect to the first position of the first radiator.
The vehicle of any preceding clause, wherein the second radiator comprises a second radiator surface, the second radiator surface arranged to face a ground below the vehicle such that the second radiator surface is unobstructed with respect to the ground.
The vehicle of any preceding clause, further comprising a fan positioned aft of the first and second radiators and forward of the closed-cycle engine so as to draw air into the first and second radiators and down to the ground.
The vehicle of any preceding clause, wherein the second radiator is positioned higher in the vehicle than the first radiator.
The vehicle of any preceding clause, wherein the second position of the second radiator provides for the second radiator to generally correspond to an angle of the hood.
The vehicle of any preceding clause, wherein an end of the second radiator is positioned adjacent to a top end of the first radiator.
A method for cooling a closed-cycle engine of a vehicle, the method comprising: receiving, via first and second radiators of a radiator assembly of the vehicle, hot coolant from the closed-cycle engine, the second radiator being positioned at a non-zero angle with respect to the first radiator; cooling, via the first and second radiators, the hot coolant received from the closed-cycle engine; drawing in a flow of air through a grille positioned on a hood of the vehicle; directing the air across the first and second radiators; expelling heat from the cooling of the hot coolant to the air directed across the first and second radiators; and directing the expelled heat outside of the vehicle to ground.
The method of any preceding clause, wherein drawing in the flow of air through the grille positioned on the hood of the vehicle further comprises: operating a fan positioned aft of the first and second radiators and forward of the closed-cycle engine.
The method of any preceding clause, wherein directing the expelled heat outside of the vehicle to ground further comprises: arranging a radiator surface of the second radiator to face the ground below the vehicle such that the radiator surface is unobstructed with respect to the ground; and directing the expelled heat directly from the radiator surface outside of the vehicle to the ground.
A radiator assembly for a closed-cycle engine of a vehicle, the radiator assembly comprising: a first radiator; and a second radiator, wherein the first radiator is mounted in a first position and the second radiator is mounted in a second position, the first and second positions being different, and wherein the second position is defined by the second radiator being positioned at a non-zero angle with respect to the first position of the first radiator.
The radiator assembly of any preceding clause, wherein the first position is defined by the first radiator being positioned parallel to a vertical axis of the vehicle.
The radiator assembly of any preceding clause, wherein the first radiator comprises a first radiator surface, the first radiator surface arranged to face an incoming airflow in front of the vehicle.
The radiator assembly of any preceding clause, wherein the second position of the second radiator defines an obtuse angle with respect to the first position of the first radiator.
The radiator assembly of any preceding clause, further comprising a fan positioned aft of the first and second radiators so as to draw air into the first and second radiators and down to ground.
The radiator assembly of any preceding clause, wherein the second radiator is positioned higher than the first radiator, and wherein an end of the second radiator is positioned adjacent to a top end of the first radiator.
This written description uses examples to disclose the present disclosure, including the best mode, and also to enable any person skilled in the art to practice the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.