This national phase application claims priority to Japanese Patent Application No. 2007-235476 filed on Sep. 11, 2007, Japanese Patent Application No. 2008-224133 filed on Sep. 1, 2008, and Japanese Patent Application No. 2008-224134 filed on Sep. 1, 2008. The entire disclosures of Japanese Patent Application Nos. 2007-235476, 2008-224133 and 2008-224134 are hereby incorporated herein by reference.
The present invention relates to a radiator including a radiator core.
A conventional work vehicle such as bulldozer is equipped with a module type radiator that is divided into a plurality of core units so that if the radiator core is partially damaged by vibration, shock and the like the damaged part can be simply replaced. As for this type of radiator, for example, International Publication Pamphlet WO2005/008162 discloses a radiator that facilitates reduction of space for replacing its core unit, simplification of replacing its core unit, and the like.
International Publication Pamphlet WO2005/008162 discloses module type radiators 100 and 100A shown in
Each of the radiators 100 and 100A shown in
In this case, in the radiators 100 and 100A shown in
On the other hand, recently, in work vehicles such as bulldozer, improvement in cooling performance of radiator is strongly required. In terms of arrangement relationship with peripheral equipments, core airflow resistance and the like, it is conceivable that the best way for improving cooling performance is to increase the height of its core unit (the height of the heat exchanging portion). In the case where the height of the core unit is increased, if the entire height of the radiator is increased, the engine compartment height will be increased. This may adversely affect frontward visibility. For this reason, it is necessary to increase the height of the core unit without increasing the entire height of the radiator in a result.
However, the radiators 100 and 100A shown in
Even in the case where radiators include a core unit having the same size, if air bubbles in coolant water are circulated in the cooling pipe path formed in a radiator, cooling efficiency of the radiator may be reduced by circulation of air bubbles. For this reason, even if the height of core units in a radiator could be increased as high as possible, it is very important to prevent circulation of air bubbles contained in coolant water in terms of ensuring the cooling performance of the radiator.
It is an object of the present invention is to provide a radiator capable of effectively improving the cooling performance without increasing the entire size of the radiator.
A radiator according to a first aspect of the present invention includes a heat exchanger, an upper auxiliary tank, a lower auxiliary tank, an upper main tank, and a lower main tank. The upper auxiliary tank is mounted on the upper surface of the heat exchanger. The lower auxiliary tank is mounted on the lower surface of the heat exchanger so that the heat exchanger is interposed between the lower auxiliary tank and the upper auxiliary tank. The upper main tank is arranged at the substantially same height as the upper auxiliary tank and is arranged at an offset position relative to said upper auxiliary tank not to overlap said upper auxiliary tank in the plan view. The upper main tank is connected to the upper auxiliary tank via a coolant water conduit pipe. The upper main tank has a coolant water inlet on the lower surface the upper main tank. The lower main tank is arranged under the upper main tank at an offset position relative to the upper main tank in the plan view. The lower main tank is connected to the lower auxiliary tank.
The coolant water inlet for feeding coolant water into the upper main tank is thus arranged in the lower part of the upper main tank so that the coolant water is fed from the bottom of the upper main tank. Therefore, it is possible to effectively prevent that air enters the coolant water, and to effectively prevent reduction of the cooling performance of the radiator.
In addition, since the upper main tank is arranged at the substantially same height as the upper auxiliary tank, and the upper main tank and the upper auxiliary tank are connected to each other via the coolant water conduit pipe, piping space is not required that has been required above each upper auxiliary tank in the past. For this reason, even in the case where the radiator according to the present invention has the same entire height as the known module type radiator, the height of its core unit can be greater. Therefore, it is possible to improve the cooling performance.
In the radiator according to a second aspect of the present invention, in the radiator according to the first aspect of the present invention, the lower surface of the upper main tank is arranged at the substantially same height as the lower surface of the upper auxiliary tank. In addition to this, the upper surface of the upper main tank is arranged at a higher position than the upper surface of the upper auxiliary tank.
Thus, even in the case where the upper main tank and the upper auxiliary tank are arranged at the substantially same height, since the upper surface of the upper main tank is arranged higher than the upper surface of the upper auxiliary tank, air bubbles contained in the coolant water that flowed into the upper main tank remain on the upper main tank side. Therefore, it is possible to effectively prevent that coolant water containing air bubbles circulates from the upper main tank toward the upper auxiliary tank.
In the radiator according to a third aspect of the present invention, in the radiator according to the first or second aspect of the present invention, the upper main tank has a coolant water outlet that discharges coolant water in the upper auxiliary tank via the coolant water conduit pipe. In addition to this, the upper main tank further includes a baffle that is arranged in proximity to the coolant water outlet to suppress passage of air bubbles through the coolant water outlet.
Thus, it is easily possible to suppress circulation of coolant water that contains air bubbles by means of the baffle that is arranged in the upper main tank. Accordingly, it is possible to suppress that coolant water that contains air bubbles flows from the upper main tank into the upper auxiliary tank. Therefore, it is possible to prevent reduction of the cooling efficiency of the heat exchanger.
In the radiator according to a fourth aspect of the present invention, in the radiator according to the first or second aspect of the present invention, the upper main tank is arranged at an offset position toward an engine side relative to the lower main tank.
Accordingly, coolant water that is warmed in an engine can flow into the upper main tank, which is arranged in proximity to the engine. For this reason, the length of the coolant water conduit pipe can be minimized, and the height of the heat exchanger can be greater. Therefore, it is possible to improve the cooling efficiency and to provide efficient arrangement of components in the engine compartment.
In the radiator according to a fifth aspect of the present invention, in the radiator according to the first or second aspect of the present invention, the radiator includes a plurality of core units, each of which includes the heat exchanger, the upper auxiliary tank and the lower auxiliary tank so that the radiator is configured in a module.
Accordingly, even when one core unit of the plurality of modularized core units is replaced due to malfunction, since the upper main tank is arranged at the offset position in the plan view relative to the lower main tank, the core unit can be removed/inserted from directly above. Therefore, it is possible to facilitate reduction of space for replacing the core unit, simplification of the replacement, and the like.
A radiator according to a sixth aspect of the present invention includes a heat exchanger, an upper auxiliary tank, a lower auxiliary tank, an upper main tank, and a lower main tank. The upper auxiliary tank is mounted on the upper surface of the heat exchanger. The lower auxiliary tank is mounted on the lower surface of the heat exchanger so that the heat exchanger is interposed between the lower auxiliary tank and the upper auxiliary tank. The upper main tank is arranged at the substantially same height as said upper auxiliary tank and is arranged at an offset position relative to said upper auxiliary tank not to overlap said upper auxiliary tank in the plan view. The side surface of the upper main tank is connected to the side surface of the upper auxiliary tank via a coolant water conduit pipe. The lower main tank is arranged under the upper main tank at an offset position relative to the upper main tank in the plan view. The lower main tank is connected to the lower auxiliary tank.
Thus, piping space is unnecessary that has been required above each upper auxiliary tank in the past. For this reason, even in the case where the radiator according to the present invention has the same entire height as the known radiator, the height of its core unit can be greater. As a result, it is possible to improve the cooling performance of the radiator.
In the radiator according to a seventh aspect of the present invention, in the radiator according to the sixth aspect of the present invention, the radiator includes a plurality of core units, each of which includes the heat exchanger, the upper auxiliary tank and the lower auxiliary tank so that the radiator is configured in a module.
Accordingly, even when one of core unit among the plurality of modularized core units is replaced due to malfunction, since the upper main tank is arranged at the offset position in the plan view relative to the lower main tank, the core unit can be removed/inserted from directly above. Therefore, it is possible to facilitate reduction of space for replacing the core unit, simplification of the replacement, and the like.
In the radiator according to an eighth aspect of the present invention, in the radiator according to the sixth or seventh aspect of the present invention, the coolant water conduit pipe is a straight pipe.
Since a straight pipe is provided as the coolant water conduit pipe that connects the side surface of the upper auxiliary tank in the core unit and the side surface of the upper main tank to each other, the height of the core unit can be maximized even in the case where the thus-configured radiator has the same height as the known radiator.
In the radiator according to a ninth aspect of the present invention, in the radiator according to the sixth or seventh aspect of the present invention, the radiator is installed in a vehicle. In addition to this, the upper main tank is mounted to a vehicle body frame that composes the frame of the vehicle.
In the case where this module type radiator is installed in a vehicle, since the upper main tank is thus mounted to a vehicle body frame that composes the frame of the vehicle, it is possible to firmly keep the arrangement of the upper main tank.
In the radiator according to a tenth aspect of the present invention, in the radiator according to the sixth or seventh aspect of the present invention, the radiator is accommodated in an engine compartment of a vehicle. In addition to this, the upper main tank is configured integrally with an exterior cover that composes the roof of the engine compartment.
In the case where radiators are accommodated in an engine compartment of a vehicle, it is generally necessary to arrange a gap between an exterior cover that composes the roof of the engine compartment, and an upper main tank. However, according to the present invention, since the upper main tank is configured integrally with the exterior cover, it is possible to further increase the height of core unit corresponding to the gap. Therefore, it is possible to further improve the cooling performance of the radiator.
The following description will describe a module type radiator according to an exemplary embodiment of the present invention with reference to drawings.
In the bulldozer 1 shown in
As shown in
The upper main tank 15 has a rectangular parallelepiped shape. The upper main tank 15 is spaced at a certain interval rearwards away from the radiator core 17, and is thus arranged at an offset position relative to the lower main tank 16 in the plan view. Specifically, the upper main tank 15 is arranged at an offset position toward an engine 4 side relative to the lower main tank 16. For this reason, a short pipe can be used for piping of coolant water that flows from the engine 4. A bottom plate 15a composes the lower surface of the upper main tank 15, and has a coolant water inlet 20 that extends downward. This coolant water inlet 20 is connected to a water jacket 63 of the engine 4 via a coolant water path (piping means) 61. The coolant water from the engine 4 flows into the upper main tank 15 through the coolant water inlet 20. Since the coolant water thus flows into the upper main tank 15 through the coolant water inlet 20 that is arranged on the bottom plate 15a of the upper main tank 15, the coolant water is fed from the bottom of the upper main tank 15. Accordingly, it is possible to prevent that the coolant water contains air.
As shown in
Also, a radiator cap attachment port 24 is arranged on an upper plate 15d of the upper main tank 15. A pressurizing radiator cap 25 with a ventilation valve is attached to the radiator cap attachment port 24. The base part of the radiator cap attachment port 24 is connected to a reservoir tank (not shown). Thus, the pressure in the radiator 5 is kept constant by the radiator cap 25. The coolant water flows between the upper main tank 15 and the reservoir tank in the pressurization by radiator cap 25 so that a required amount of coolant water is constantly hold in the radiator 5. As for air that collects in the interior upper part of the upper main tank 15, the collecting gas is discharged to outside air by operation of the ventilation valve of the radiator cap 25. Reference numerals 26 and 27 show a coolant water feed port and a feed cap, respectively. The coolant water feed port 27 is arranged on the upper surface of the upper main tank 15. Thus, the default water level in the coolant water feed port 27 is located higher than the upper main tank 15.
As shown in
Similar to the upper main tank 15, the lower main tank 16 has a rectangular parallelepiped shape. The coolant water outlet 28 is arranged on a rear plate 16a. As shown in
As shown in
The radiator core 17 is composed of first, second and third core units 31, 32 and 33 that are arranged on the lower main tank 16 in parallel to each other from the left side to the right side as shown in
As shown in
As shown in
As shown in
As shown in
As shown in
In the radiator according to this embodiment, as shown in
The “coolant water conduit pipe” in the embodiments of the present invention corresponds each of the coolant water conduit pipes 60 that include the coolant water outlets 21, 22 and 23, the coolant water inlets 40, and the rubber hoses 42.
Also, since the coolant water inlet 20 for feeding coolant water into the upper main tank 15 is arranged in the lower surface of the upper main tank 15, the coolant water is fed from the bottom of the upper main tank 15. Therefore, it is possible to effectively prevent air entrainment into the coolant water, and to effectively prevent degradation of the cooling performance of the radiator 5.
In this modified embodiment, a part of the front part of the engine hood 51 serves as the upper plate 15d of the upper main tank 15 in the foregoing embodiment so that the upper main tank 15A is adopted that is configured integrally with the engine hood 51. According to the radiator 5A of this modified embodiment, the height of the core units 31 to 33 can be increased by the gap S (see
In addition, as shown in
The radiators according to the embodiment and its modified embodiment have been described. However, the present invention is not limited to the configurations described in the embodiment and its modified embodiment. Various changes and modifications can be made without departing from the spirit of the present invention.
For example, as shown in
In the foregoing embodiment and its modified embodiment, the module type radiator according to the present invention has been illustratively applied to the bulldozer. However, the present invention is not limited to this. Needless to say, the radiator according to the present invention can be applied to work vehicles such as a hydraulic excavator and a wheel loader.
A radiator according to the above described embodiments has an effect in that its cooling performance can be effectively improved without increasing the entire size of the radiator. For this reason, the radiator according to the above described embodiments can be widely applied to radiators that are installed not only in work vehicles such as construction equipments but also in various types of machines.
Number | Date | Country | Kind |
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2007-235476 | Sep 2007 | JP | national |
2008-224133 | Sep 2008 | JP | national |
2008-224134 | Sep 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/065967 | 9/4/2008 | WO | 00 | 1/12/2010 |