The invention relates to a field of radio frequency resonators, especially dielectric resonators.
Dielectric resonators are widely used to form radio frequency (RF) filters for radio transmitters and radio receivers. The dielectric resonators are typically made of ceramic material that provides oscillation waves and resonates on radio wave frequencies. The ceramic resonators may be combined to each other to form a ceramic filter having desired pass-band characteristics. An additive manufacturing enables a new way to manufacture structural features of the ceramic resonators that eliminates many drawbacks of the known solutions.
The present invention is defined by the subject matter of the independent claim. Embodiments are defined in the dependent claims.
The embodiments and features, if any, described in this specification that do not fall under the scope of the independent claim are to be interpreted as examples useful for understanding various embodiments of the invention.
Example embodiments of the present invention are described below, by way of example only, with reference to the accompanying drawings, in which
The following embodiments are only examples. Although the specification may refer to “an” embodiment in several locations, this does not necessarily mean that each such reference is to the same embodiment(s), or that the feature only applies to a single embodiment. Single features of different embodiments may also be combined to provide other embodiments. Furthermore, words “comprising” and “including” should be understood as not limiting the described embodiments to consist of only those features that have been mentioned and such embodiments may contain also features/structures that have not been specifically mentioned.
Resonators are used in a telecommunication industry to form radio frequency (RF) filters. The filters are used in radio transmitters and receivers and are typically made of ceramic material capable of resonating on radio wave frequencies. A single mode resonator may resonate on one resonating frequency, a dual-mode resonator may resonate on two resonating frequencies, and a triple-mode resonator may resonate on three resonating frequencies, for example. The dielectric resonators, made of the ceramic material, may be combined to each other to form a ceramic filter having desired pass-band characteristics.
New manufacturing methods enable new ways to manufacture the ceramic resonators. An additive manufacturing (AM) is one of the new manufacturing methods that can be used to manufacture the ceramic resonators. For example, the lithography-based ceramic manufacturing (LCM) technology allows the manufacturing of the ceramic resonator structure with a high flexibility regarding a shape and a design. Many mechanical features that have not been possible or reasonable to manufacture earlier are now possible. This enables manufacturing of the resonator structures that alleviate many drawbacks of the know solution.
The term “resonator structure” in this application refers to an entity comprising one or more resonators in the same structure. The resonator structure forms the FR-filter. A type of the dielectric resonator(s) may be the single, the dual, the triple mode or a single mode coaxial resonator, for example. The different types of the resonators and their function used to form the RF-filters are widely known and obvious to the skilled person and therefore not presented in detail in this application.
The term “inner cavity” in this application refers to the air cavity which is formed inside the resonator structure. In other words, the inner cavity may not be just a hole on an outer surface of the resonator. The inner cavity may comprise an opening from the cavity through a body of the resonator but still the main volume of the cavity is inside the resonator body. Hence, the opening may be substantially smaller than the actual cavity inside the resonator.
The dielectric resonator structure may be made of the ceramic material which is dielectric (non-conductive). Therefore, a conductive coating may be applied in some parts of the structure to get a conductive layer on the structure. The conductive layer may comprise silver, for example. The ceramic material has low loss and high dielectric constant value (Dk-value) enabling a low insertion loss (IL) and a small size. The ceramic material used in the resonator structure according to the invention may have DK-value˜43 and FQ˜40000, for example.
According to an aspect, there is provided a dielectric resonator structure 100 comprising at least a first resonator 102A having a ceramic body 104A comprising a first, a second and a third internal cavity 106, 108, 110, wherein the first cavity 106 is arranged between the second and the third cavity 108, 110, and the body 104A further comprises a first hole 112A extending from the first cavity 106 through the body 104A, and a first opening 114A arranged between the second and the third cavity 108, 110.
Referring to
Let's now look at the part 102A in detail. In an embodiment, the part 102A is the first resonator 102A of the structure having the body 104A. The first resonator may be the dual mode resonator, so it may comprise two resonances. Let's now look at
Still referring to
The body 104A of the first resonator 102A may further comprise the first opening 114A arranged between the second and the third cavity 108, 110 as illustrated for example in
In an embodiment, the first opening is a cavity (hole) on the outer surface of the body of the first resonator extending inside the body. The cavity may be arranged between the second and the third cavities on the outer side surface. The cavity may comprise a conductive coating. A shape of the cavity may be round, elliptic or polygon. The cavity may be elongated extending along the outer surface. This embodiment is not illustrated in Figures.
In an embodiment, the first opening is a cavity (hole) on a side wall of the first inner cavity extending towards the outer surface of the body. The side wall of the first cavity refers to the wall where the first hole is placed for example in
Referring now to
In an embodiment, illustrated in
In an embodiment, the first cavity 106 and a side wall 116A_SW, 116B_SW of the recess 116A, 116B are conductive. Hence, inner walls (surfaces) of the first cavity as well as the side walls (surfaces) of the recess may have the conductive coating. The side wall(s) 116A_SW, 116B_SW of the recess refer to the wall(s) that extends parallel with the centre line CL2 of the first and the second hole 116A, 116B as illustrated for example in
The conductivity in the ceramic resonator may be achieved by the conductive coating. The coating may be silver, for example. The silver coating may further be sintered. For example, dipping and/or spraying may be used as a coating method. The dipping is preferred to get the proper coating layer also to the inner cavities. The conductive coating of the ceramic resonators is well known in the prior art and therefore it is not presented in detail in this application.
In an embodiment, walls 112A_W, 112B_W of the first and/or the second hole 112A, 112B are non-conductive (dielectric). This means that these walls (surfaces) may be without the conductive coating layer. The walls may be coated in the coating process, but the coating layer may be removed from the walls by machining afterwards. For example, the first and the second hole may be the round through hole and the conductive layer may be remove from the side walls of the holes by drilling. This may be taken into account in a dimension (diameter) of the hole(s). Masking may also be used to avoid coating in the non-conductive surfaces.
Still referring to
Referring now to
Still referring to
In a first embodiment, the first and/or the second opening 114A, 114B are configured to extend from the second cavity 108 towards the third cavity 110. The first and/or the second opening may then be in the air connection with the second cavity but not with the third cavity. In a second embodiment, the first and/or the second opening 114A, 114B are configured to extend from the third cavity 110 towards the second cavity 108. Then the first and/or the second opening may be in the air connection with the third cavity but not with the second cavity. In a third embodiment, the first and/or the second opening 114A, 114B comprises a trough hole extending from the second cavity to the third cavity 108, 110. Then the first and/or the second opening is in the air connection with the second and the third cavity.
In an embodiment, walls (surfaces) of the second and the third cavity 108, 110 are non-conductive (dielectric). Hence, the inner surfaces of these cavities are not covered by the conductive coating layer. As described above, the first cavity, which may be coated by the conductive layer, may not be in the air connection with the second and/or the third cavity, so spreading of the coating from the first cavity can be avoided. In addition, the first and the second opening 114A, 114B may be non-conductive, and may not be covered by the conductive coating layer.
Let's now look at
Referring now to
In an embodiment, the first and/or the second hole 112A, 112B may be arranged in the first cavity such that the hole(s) is/are placed in spot(s) in which the diameter of the elliptic first cavity is the largest as illustrated in
Referring now to
Hence, the first, the second, and the third cavity extends in the direction of the centre line CS1 of the cylindrical resonator structure creating the cylindrical hollow structure inside the resonator. A centre line of the cavities may be congruent with the centre line CS1 of the resonator structure. The cross section of the first cavity may be elliptic, and the cross section of the second and the third cavity may be round.
In an embodiment, the first resonator further comprises one or more outer holes 126A, 126B for tuning the resonator(s). Referring to
Referring now to
The coupling part may have two opposite straight sides (surfaces) S11, S21 wherein the distance between the straight sides is smaller than the diameter of the bodies. The distance between the sides may refer to a thickness T of the coupling part. A width W of the coupling part may refer to a dimension of the coupling in a direction which is parallel with the straight sides and is then perpendicular to the thickness. The width of the coupling part may be substantially the same as the diameter of the bodies. Hence, the cross-sectional shape (in Z-direction of the structure) of the coupling part may be substantially rectangular but end sides (surfaces) may be curved following the curved outer shape of the bodies of the resonator(s) as can be seen in
Referring to
The bodies 104A, 104C of the first and the third resonators 102A, 102C may be coupled by a second ceramic coupling part 120B. Let's now look at
In an embodiment, two opposite side edged S21, S22 of the second coupling part 120B are perpendicular in relation to the two opposite side edged S11, S12 of the first coupling part 120A as can be seen for example in
Referring to
In an embodiment, the first and/or the second coupling part 120A, 120B comprises more than one non-conductive hole 124A, 124B. For example, there may be a plurality of small holes instead of one big hole.
In an embodiment, the dielectric resonator structure 100 is made of one piece of the ceramic. As described, the resonator structure is the RF-filter comprising one or more resonators. There may be also more than three resonators in the same structure. The term “one piece” refers to the structure which comprises only one piece of material. In other words, the ceramic structure comprises only one part in which all the above-mentioned features are.
In an embodiment, the structure is made of one piece of ceramic material by the additive manufacturing.
Let's now look at electrical properties of the resonator structure.
The ceramic filter structure according to the invention includes the dual mode resonator structure with a hollow structure inside forming the cavities. The (inner) surface(s) of the hollow structure may be metal plated to reduce the dimensions of the filter. The resonator is so called conductor loaded dual mode resonator. The metal plated part is used to tune resonance frequencies of the dual mode cavity. The hollow cavity may be a non-symmetrical to get independent frequency tuning to both modes. An ideal shape of the cavity may be a balloon, a disc or an elliptic for example, but other shapes are possible to use as well. Outer surface of the resonator structure (RF-filter) is fully or at least partly plated by metal. For example, areas around the IN and OUT holes may be without the plating. To get very wide coupling between the dual mode cavities, and between the TEM (transverse electromagnetic) single mode and dual mode cavities, there is utilized iris part TM (transverse magnetic) mode resonance. Driving the spurious resonance of the iris area near the pass band strengthens coupling of the fundamental modes both side of iris strongly.
In the iris part the ceramic area is much longer comparing to open area (hole). A spurious resonance, due to the iris area dimensions, is utilized to get the wide coupling. A magnetic field coupling take place mainly thru the iris and it does not affect much is the material in the iris ceramic or air. The narrow and long iris filled by ceramic material causes the TM mode spurious resonance at iris area between the dominant modes. If it is close to the pass band, it increases much the coupling. This phenomenon can be utilized to get strong coupling between the dominant modes.
When very strong coupling is needed the iris part is done as long as possible by the wide hole. If the coupling isn't enough, the dimension(s) of the hole is decreased to shift the spurious resonance nearer to the pass band to strengthen the dominant modes coupling like in the described filter.
The filter can have one or more TEM mode cavities to get easy input/output coupling. TEM mode resonators clean spurious modes and wide stop band attenuation can be achieved above the pass band.
Plating of the cavities inside the structure can be done by dipping the part (structure) into liquid metal (silver) and sintering the part. Plating can be removed plating from non-conductive hole(s) by boring or grinding. Plating may also be sprayed with a small size needle type of head instead of the dipping process.
As described above, the invention described above provides very effective dielectric resonator structure which is small and light. The small and light structure of the resonator enables also smaller and lighter structure of the RF-filter assemblies. Despite the small size, the resonator structure can provide excellent electrical properties.
It will be obvious to a person skilled in the art that, as technology advances, the inventive concept can be implemented in various ways. The invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.
Number | Date | Country | Kind |
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20225580 | Jun 2022 | FI | national |
Number | Name | Date | Kind |
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20200227804 | Basavarajappa | Jul 2020 | A1 |
Number | Date | Country |
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110400996 | Nov 2019 | CN |
111146539 | May 2020 | CN |
213401455 | Jun 2021 | CN |
20130063684 | Jun 2013 | KR |
WO 2021135643 | Jul 2021 | WO |
WO 2021189377 | Sep 2021 | WO |
Entry |
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Shishido, Daichi, et al., “Development of an Air-filled SIW Filter with Wideband Spurious Suppression”, IEEE International Symposium on Radio Frequency Integration Technology (RFIT), Sep. 2020, pp. 13-15. |
Number | Date | Country | |
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20230420822 A1 | Dec 2023 | US |