1. Field of the Invention
The present invention relates to a radio IC tag which can be suitably mounted to a member having a large dielectric constant, a method for manufacturing the radio IC tag, and an apparatus for manufacturing the radio IC tag.
2. Description of the Related Art
For purposes of preventing an article itself and the article management from theft and also preventing the article from falsification, a radio tag for acquiring article information from an article in a non-contact manner has been developed and is proceeding toward practical utilization. For example, JP-A-11-339142 discloses a resonance circuit including a conductor as an antenna and an insulating-based material sheet used as a spacer, both used for a conventional radio tag for a purpose of preventing an article from theft. Accordingly, a radio wave having a predetermined frequency is transmitted to the radio tag (a tag for preventing an article from theft in the above publication), and the radio tag receives the transmitted radio wave to thereby monitor the theft or robbery of the article. The radio tag has a high sensitivity or a long detectable distance.
However, the aforementioned radio tag has a problem that, when the tag is bonded to a metallic article as an example, it becomes impossible to neglect the fact that radio wave received by the radio tag is absorbed into the metallic article, which results in that the intensity of radio wave for the radio tag to transmit becomes weak and thus its detectable distance becomes short.
This problem still holds true even for a radio IC tag which is a combination of an IC chip and the radio tag added thereto. The radio IC tag is made up of a base material, an antenna formed as a metallic foil provided on the base material, an IC chip arranged on the antenna and having information written therein, and a spacer disposed between the base material and an article. When a radio wave having a predetermined frequency is transmitted from an external antenna to the radio IC tag, the radio IC tag generates an operating power from the radio wave received at the antenna, operates the IC chip using the power, reads out the information previously written in the IC chip from the chip, and transmits the information from the antenna. The information is received by the external antenna. In the case where the radio IC tag is bonded to a metallic article or the like, the radio wave received by the radio IC tag is partially absorbed into the metallic article. As a result, it becomes impossible to obtain a sufficient operating power and therefore impossible also to read out the information and transmit the information to the place located away by a necessary distance.
In order to solve the above problem, it becomes necessary to increase the thickness of the spacer. However, this leads to the fact that the radio IC tag is increased in size (the thickness of the tag is increased in this example).
In this way, the thicker the spacer is the longer the communication distance is. However, the thicker spacer for obtaining the longer communication distance results in the increased size of the radio IC tag. This involves disadvantages including its limited application field. When such a radio IC tag is actually used, the tag also may be hit by persons or objects and be peeled off. In this way, such a tag has a poor usability.
It is therefore an object of the present invention to provide a radio IC tag which can be made thin and can have a long communication distance, a method for manufacturing the radio IC tag, and an apparatus for manufacturing the radio IC tag.
In accordance with the present invention, the above object is attained by a radio IC tag which comprises a first antenna and a first spacer, and is arranged so as to generate an operating power by a radio wave received at the first antenna and having a predetermined frequency, operate an IC chip using the power, read out identification information stored in the IC chip, and transmit the identification information. The radio IC tag further comprises a second antenna having a predetermined length for resonating with the radio wave having the predetermined frequency, and a second spacer provided between the first antenna and the second antenna for holding a distance between the both antennas.
Other objects, features and advantages of the invention will become apparent from the following description of the embodiments of the invention taken in conjunction with the accompanying drawings.
The invention will be detailed in connection with preferred embodiments of the invention with reference to the accompanying drawings.
The radio IC tag of the present embodiment, as shown in
As an example of the inlet 1 itself, more specifically, the base material 2 is shaped to a plate and made of a polyimide resin material, the first antenna 3 is made of a copper foil and plated with tin on its upper side, and the IC chip 4 has an ID code of 128 bits at the most previously written therein. The first antenna 3 and the IC chip 4 are provided on the base material. The thickness of the first spacer 6 to be provided on the lower side of the inlet 1 is 0.1 mm in the example of
In this connection, the inlet 1 itself is already known. More specifically, there is already known a package (referred generally to as TCP (tape carrier package)) inlet material or a sheet inlet material wherein many (e.g., 10,000) of the first antennas 3 each connected to the IC chip 4 are arranged toward its width direction in the form of parallel and spaced strips on a plate-shaped base material (meaning a base material before cut into pieces each having the width dimension of the base material 2 in
The second spacer 7 to be mounted on the upper side of the inlet 1 may be made of an insulating material including a foam material or a rubber having a dielectric constant close to 1 such as urethane-based, acryl-based or synthetic rubber based. The thickness of the second spacer is set at 0.3 mm in the example of
The second antenna 8 mounted on the second spacer 7 is made of a copper foil similarly to the first antenna 3. However, the material of the second antenna is not limited to the copper foil but the second antenna may be also made of an aluminum foil, conductive ink (carbon resin incorporated into ink), or the like. The thickness of the second antenna is set at, for example, about 0.02 mm and the length thereof is set at 53 mm for the reason which will be explained later. No restriction is specifically imposed on the width dimension of the second antenna 8.
For increasing the communication distance, the insulating material used as the material of the second spacer 7 is required to have advantageously a small dielectric constant. The insulating material of the first spacer 6 may be the same as or different from the insulating material of the second spacer 7. However, it is already known that the insulating material of the second spacer 7 exerts more influence upon the communication distance than that of the first spacer 6. For example, when the first spacer 6 is made of a foam material having a dielectric constant close to the dielectric constant of air and when the second spacer 7 is made of a rubber, the dielectric constant of the material of the second spacer 7 is larger than that of the first spacer 6. This results in that the communication distance becomes short.
It is theoretically known that, when the length of the second antenna 8 is set at ½ of the wavelength of a radio wave which has a predetermined frequency (2.45 GHz) and which is used to read out information from the radio IC tag, the radio IC tag has the longest communication distance. However, the communication distance varies with the dielectric constant, etc. of the second spacer 7. When the second spacer 7 is made of an insulating material having a large dielectric constant, the length of the second antenna 8 can be made short. For example, when the second spacer 7 is made of a chloroprene rubber as an insulating material, it is already known that, to secure the same communication distance as the external antenna, the length of the second antenna 8 can be shortened to 45 mm from the aforementioned 53 mm, though its experiment result is not shown.
In this way, the length of the second antenna 8 has a trade-off relation with the dielectric constant of the insulating material of the second spacer 7. For this reason, when an insulating material having a suitable dielectric constant is selected, there can be realized a radio IC tag which can be made small in its thickness by adding the second spacer 7 and the second antenna 8, can be made short in its longitudinal direction length by shortening the antenna, and also can secure a relatively long communication distance. In the above example, since the length of the first antenna 3 is made the same as that of the second antenna 8, that is, to be 45 mm, there can be realized a small radio IC tag which is thin in its thickness and short in its longitudinal direction dimension.
Table 1 shows examples of a radio IC tag when the thicknesses of the first and second spacers 6 and 7 are varied. In this connection, the thickness of the inlet 1 is set to be the same as that of the second antenna 8.
Unit: mm
As shown in Table 1, when the structure of Example 1 is employed, a resultant radio IC tag can be made thinnest. For example, when a highest priority is given to thinning of the radio IC tag, the radio IC tag based on the above Example 1 can be employed. As compared with Examples 2 and 3, however, it is required to accurately adjust the length of the second antenna 8 to a prescribed value depending on the material of the first spacer 6. If the condition is not satisfied, then the communication distance of the radio IC tag fluctuates. Example 1 corresponds to the radio IC tag according to the first embodiment explained in connection with
In the case of Example 2 of the radio IC tag, the thickness of Example 2 is larger than that of Example 1. However, the accuracy to adjust the length of the second antenna 8 is not required to be as high as in Example 1. Even when the accuracy is not satisfied, the communication distance of the radio IC tag of Example 2 can reliably be more stable than that of Example 1. For example, when it is not necessarily desired to make the radio IC tag preferentially thin and when it is desired to reduce its manufacturing cost by decreasing the number of adjusting steps, Example 2 can be used.
For the purpose of increasing the communication distance, as shown in Examples 1, 2 and 3, it is desirable that the thickness of the second spacer 7 be made larger than that of the first spacer 6.
The thickness of the radio IC tag of Example 3 is larger than that of the radio IC tag of Example 2. However, as will be seen from
Explanation will next be made as to the operation of a system using the radio IC tag sometimes by referring to
Explanation will then be made in connection with an example where an ID code stored in the radio IC tag mounted to the metallic member 5 is read out. When receiving an instruction from the host computer 32 to read the ID code stored in the radio IC tag, the controller 312 in the reader 31 controls the RF transceiver 311 to transmit a radio wave having a predetermined frequency (2.45 GHz) from the external antenna 30 toward the radio IC tag. The second antenna 8 of the radio IC tag when receiving the radio wave resonates with the first antenna 3 when receiving the wave similarly, thus generating an operating power larger than that in the conventional. The IC chip 4 is operated by the generated operating power to read the ID code previously written therein and to transmit it to the external antenna 30. The reader 31 receives the ID code from the radio IC tag via the external antenna 30, and the controller 312 accepts the received ID code from the RF transceiver 311 and transmits it to the host computer 32. The host computer 32 when receiving the ID code, uses the code as, for example, information relating to the metallic member 5 having the radio IC tag mounted thereto.
Although the conventional radio IC tag has a communication distance as short as only 10 mm, the radio IC tag of the present embodiment can have a communication distance of 130 mm as mentioned above. Thus, a distance between the radio IC tag and external antenna 30 shown in
The member 5, to which the radio IC tag of the present embodiment is to be preferably mounted, is not limited to only the aforementioned metallic member. For example, the member 5 may a glass member containing water therein or such a member containing water and having a large dielectric constant as animal body.
In accordance with the present embodiment, a communication distance at the predetermined frequency can be made about 13 times longer than the communication distance of the conventional radio IC tag, while suppressing the entire thickness of the radio IC tag. Further, when the first and second spacers 6 and 7 are made of an insulating material and when the thickness of the second spacer 7 is made larger than that of the first spacer 6, there can be realize an effective radio IC tag which has a long communication distance. In this connection, connections between the respective antennas and spacers in the radio IC tag may be made with an adhesive.
In
A roller 15 has a sprocket which engages in holes (not shown) made at equal intervals, e.g., at both side edges of the antenna material 11 fed out by a not-shown driving source to further feed the antenna material 11. A first feeding member 16 compresses the antenna material 11 fed out by the not-shown driving source and the first spacer material 12 fed out by a not-shown driving source, and feeds the compressed material forward (in an arrow direction). A second feeding member 17 compresses the plate material compressed and fed out by the first feeding member 16 and the second spacer material 13 fed out by a not shown driving source, and then feeds out the compressed material forward (in an arrow direction). A third feeding member 18 compresses the plate material compressed and fed out by the second feeding member 17 and the second antenna material 14 fed out by a not shown driving source, and then feeds out forward (in an arrow direction).
A position detector 19 generates a signal to control feed timing of the second antenna material 14. The position detector 19 is required to detect the position of the second antenna 8 when the second antenna material 14 has the second antennas 8 arranged in its width direction in the form of parallel and spaced strips as shown in
Explanation will be made as to steps of manufacturing the radio IC tag with use of the radio IC tag manufacturing apparatus, by referring to
At the time point when the plate material (having a 2-layer structure of the first spacer material 12 and the antenna material 11) is fed out by the first feeding member 16, the second spacer material 13 is also guided along a guide rail by a not-shown driving source to restrict the position of the material in the width direction and fed out to the second feeding member 17. During the above operation, the cover of the second spacer material 13 covering its one adhesive side is peeled off as shown by a broken line (during which antistatic treatment is applied to the spacer material), and then the second spacer material is fed out to the second feeding member 17. Thus, when the plate material fed out from the first feeding member 16 arrives at the position of the second feeding member 17, the plate material is bonded to the adhesive surface of the second spacer material 13, compressed and then fed out to the third feeding member 18. As mentioned above, the other surface of the second spacer material 13 is also an adhesive surface.
At the time point when the plate material (having a 3-layer structure of the first spacer material 12, antenna material 11 and second spacer material 13) is fed out from the second feeding member 17, the second antenna material 14 is also guided by the not-shown driving source along a guide rail to restrict, e.g., the position of the second antenna material 14 in the width direction, and then fed out to the third feeding member 18. Therefore, when the plate material of the 3-layer structure fed out from the second feeding member 17 arrives at the position of the third feeding member 18, the plate material is bonded to the other adhesive surface of the second spacer material 13, compressed and then fed out to the cutter 21 as a tag material of 4-layer structure.
When the second antenna material 14 has a predetermined number of the second antennas 8 arranged along their width direction in the form of parallel and spaced strips as shown in
When the second antenna material 14 is a plate material as in the first and second spacer materials 12 and 13, the second antenna material is cut into pieces having the same width as when the first and second spacers 6 and 7 are cut, which will be explained later. For this reason, it becomes unnecessary to control the feed timing with use of the position detector 19.
When the radio IC tag material is fed out from the third feeding member 18 and arrives at the position of the cutter 21, the material is sequentially cut into pieces having such a width direction as shown in
When the second antenna material 14 is a plate-shaped material, the width dimension of the second antenna 8 is not the same as that of the second antenna 8 shown in
In the cutting, when the 4-layer material is fully cut, this involves troublesome post treatment after the cutting (the cut radio IC tags are scattered on the fixing base 22). To avoid this, the 4-layer material is fully cut down to the second antenna material 14, second spacer material 13, and antenna material 1. However, it is desirable that the first spacer material 12 as the lowermost layer be perforated to form a perforation therein and as a result, the respective radio IC tags thus manufactured be arranged to be continuous to each other on the fixing base 22.
Further, as the material is sequentially cut to manufacture radio IC tags, the adhesive surface is exposed in the cut surface. In this connection, a treatment to remove the adhesion from the adhesive surface may be applied thereto. For example, powder may be applied to the cut surface and thereafter its powder removing operation or the like may be carried out.
In accordance with the present embodiment, there can be manufactured a radio IC tag which uses the first antenna, first spacer, second antenna and second spacer. In manufacturing the radio IC tag, the plate-shaped first antenna material, plate-shaped second antenna material, plate-shaped first spacer material and plate-shaped second spacer material can be used. Further, the plate-shaped first antenna material, plate-shaped first spacer material and plate-shaped second spacer material, and the second antenna material having a predetermined number of second antennas arranged in the width direction in the form of parallel and spaced strips can be used.
In accordance with the present embodiment, there can be realized an apparatus for manufacturing the radio IC tag with use of the plate-shaped first antenna material, plate-shaped first spacer material, plate-shaped second antenna material and plate-shaped second spacer material. Further, there can be realized an apparatus for manufacturing the radio IC tag, with use of the plate-shaped first antenna material, plate-shaped first spacer material and plate-shaped second spacer material, and the second antenna material having a predetermined number of second antennas arranged along the width direction in the form of parallel and spaced strips.
The embodiments of the present invention have been explained. However, the present invention is not limited to the aforementioned embodiments, but may be embodied in other various manners. Although explanation has been made, in particular, in connection with the case where the second spacer and antenna are laminated in the conventional inlet in the above embodiment; such another arrangement may be considered that a radio IC tag has a multi-layer structure of spacers and antennas. For example, a third spacer and a third antenna are further laminated on the second antenna, a fourth spacer and a fourth antenna are laminated further on the third antenna, and so on. In addition, the frequency of the radio wave is also not limited to the aforementioned 2.45 GHz, and another frequency may be employed.
It should be further understood by those skilled in the art that although the foregoing description has been made on embodiments of the invention, the invention is not limited thereto and various changes and modifications may be made without departing from the spirit of the invention and the scope of the appended claims.
Number | Date | Country | Kind |
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2003-431025 | Dec 2003 | JP | national |