1. Field of the Invention
The present invention pertains generally to rail car door closures. More specifically, the present invention relates to a system of paired rail door closing arm assemblies that enable the simultaneous closing of multiple rail car hopper doors.
2. Description of the Related Art
The present invention relates to an apparatus for the closure of rail car doors, specifically, the discharge doors of a coal or aggregate hopper car. These doors are extremely heavy and when open, extend vertically downward on hinges from the car frame. When closed, the doors are latched to the car frame and thus secured to prevent opening. When an aggregate or coal car reaches a delivery site, the doors are opened and the contents of the car emptied into receiving areas below the tracks. The car doors must be closed, of course, prior to departure from the site and reloading. The doors are extremely difficult to close manually and such an undertaking is very dangerous to the workers involved in such an operation. Severe injuries may result if a car door fails to latch, swings back open, and strikes a worker.
Various efforts have been made in the past to provide a mechanized system to close these rail car hopper doors. A solution to this problem is not simple as the delivery logistics, track and car configurations, and car door weight pose several challenges. Various rail car door closure devices have been designed to attempt to solve these problems. Examples of automated or partially automated approaches can be found in the following patent disclosures.
U.S. Pat. No. 5,299,508 issued to Connelly on Apr. 5, 1994 entitled RAILROAD CAR DOOR CLOSURE HAVING TRACKSIDE MOUNTED PLURAL ACTUATING ARMS describes a closer apparatus having two closer assemblies. The assemblies are mounted adjacent to each rail of a track on a frame that passes below and between the rails. Each assembly includes a hydraulic closer jack, a hydraulic lifting jack and a hydraulic swing motor for orienting the closer jack relative to a door. The jack is extendable to contact a door and push it to a closed position. The jack assemblies can be pivoted 180 degrees by the swing motor to close the forward door of the hopper and then the rearward door, without having to reposition the train.
U.S. Pat. No. 5,419,262 issued to Turpin Sr. on May 30, 1995 entitled RAILROAD HOPPER CAR DOOR CLOSER discloses a closer for hopper car doors including a supporting frame structure associated with the rails on which a series of hopper cars are positioned together with power actuated devices that pivot the hopper car doors from a generally closed position to a downwardly extending open position and thereafter pivot them about their supporting hinge back to a closed, latched position. The power devices include transversely extending support shafts with a pair of laterally extending rigid arms with each arm including a wheel at its outer end for engaging the hopper car doors when the transverse shafts are pivoted. The transverse shafts are pivoted by hydraulically operated piston and cylinder assemblies connected to a laterally extending arm on one end of each shaft. Activation devices are positioned in the path of movement of the hopper cars to activate the closer when the hopper car doors are in appropriate position for engagement.
U.S. Pat. No. 5,249,531 issued to Taylor on Oct. 5, 1993 entitled RAILROAD HOPPER CAR DOOR ACTUATING MECHANISM discloses an actuating system for operating the doors of a railroad hopper car. A plurality of levers for each hopper operate to rotate the doors of the hopper between an open and a closed position. The mechanism applies a tension force, rather than a compressive force, to push the doors closed. The mechanism also provides an over center latch to positively close each door. The mechanism may be used on either single or double hopper doors.
U.S. Pat. No. 5,302,072 issued to Stauffer et al. on Apr. 12, 1994 entitled TRACK SIDE DOOR CLOSING DEVICE FOR RAILWAY HOPPER CARS discloses a track side device for closing hopper doors which has an eccentrically rotatable wheel. The wheel rotates and contacts a hopper door to move it inward to a closed position. In a preferred embodiment, two devices are positioned on opposite sides of a railroad track to simultaneously close doors on both sides of the hopper car.
U.S. Pat. No. 5,601,032 issued to Kosch on Feb. 11, 1997 entitled APPARATUS FOR OPENING AND CLOSING RAILROAD HOPPER CAR DISCHARGE DOORS is directed to an apparatus for opening and closing the discharge doors of a railroad hopper car comprising a mounting frame secured to the hopper car forward of the discharge door. A pivot arm is secured to the mounting frame and has an air cylinder pivotally secured thereto that is interconnected to the pivot frame. Extension of the hydraulic cylinder causes the pivot frame to pivot with respect to the mounting frame thereby causing the adjustable linkage to open the door. Retraction of the cylinder rod into the cylinder causes the pivot frame to pivot with respect to the mounting frame to cause the adjustable linkage to close the discharge door.
Each of the above efforts to provide a rail car door closer suffers from excessive complexity and/or difficulty of use. It would be desirable to have a rail car door closer that is relatively inexpensive, operationally simple, and safe to use.
It is therefore an object of the present invention to provide an apparatus for closing rail car doors, such that multiple car doors could be closed at one time. It is a further object of the present invention to provide an apparatus for rail car door closure that is safe for workers and eliminates the need for manual door closure. Still another object of the present invention is to provide a rail car door closure apparatus that is of simple construction and operation, which achieves the stated objectives in an effective and relatively inexpensive manner, that solves the problems and satisfies the needs existing in the art.
In fulfillment of these and other objectives, the present invention provides a device that includes a rail car door closer system wherein the lifting of a plurality of appropriately positioned door closer arms is accomplished with hydraulic cylinders, pneumatic cylinders or electric motors. In using hydraulic or pneumatic cylinders, connections to the closer arms can be made with interconnected push-pull rods with swivel ball joints and/or clevis yokes that allow for an extreme arch of movement for the closing arms.
The closing arms are configured in shapes adapted to various styles of hopper doors. The closing arm assemblies may be added in pairs depending on the quantity of doors on a particular type of rail car. For example, the typical aggregate car will need six doors; a typical coal car, ten doors. The car door closer system will close half of the doors in one motion and the second half of the doors (facing the opposite direction) in the next motion. This ability makes the unit ideal for automation or semi-automation.
The swing doors on typical bottom discharge hopper car require that one door be closed before the other in order for the door latching mechanism to lock. A hopper car is often connected to other cars in such a manner that the first closing door might be forward and the next car might have the first closing door rearward. The door closer of the present invention can be sequenced to adapt to this situation, hence the first motion of the first set of closing arms can be for either forward facing doors or rearward facing doors.
The main frame of the closer assembly is a rectangular steel bar approximately 6″ high by 2″ wide. The bar extends beyond the unloading pit for securing at both ends. Cross members may also be added for support. The closer arms that are positioned on the main frame may be cut from ¾″ flat plate steel and are each fitted with a welded boss to distance the closer arm from the main frame and to support closer arm rotation. Hydraulic cylinders may be used to actuate the closer arm assemblies. A differential bell crank can be used to actuate the closer arm assemblies to take advantage of a shorter stroke cylinder.
The closer arms may be mounted staggered from side-to-side on the main frame of the track or all on one side of the track. The closer arm push-pull rod lengths are adjusted to accommodate the positioning of the closer arms. Swivel ball or clevis yoke connections with in-board and out-board mounting on the closer arms are used to allow for clearance of the push-pull rods.
Slack adjusting mechanisms are also described in alternative embodiments that allow for small variations in the lateral spacing of the hopper gate doors on a railcar. Closer arm pivot points may be common (centered) or separate (offset from center) in a closer arm assembly. Finally, an alternate embodiment using individual hydraulic cylinders for each closer arm is also described, replacing the push/pull rod with hydraulic lines and cylinders.
A better understanding of the rail car door closer of the present invention may be had by reference to the drawing figures wherein:
An overview of the various assemblies that together make up the rail car door closer system 10 of the present invention is shown in
Each of the closer arm mechanisms 22a, 22b & 22c are shown by example in
Continuing in
The detail of bell crank assembly 26 is illustrated in
Some hopper rail cars can have small center-to-center dimensional differences between hopper discharge gates. As indicated above, the spacing between the closer arm pairs of the present invention is primarily determined by the center-to-center spacing of the hopper discharge gates. Therefore, small differences in the distances between the hopper discharge gates can cause minor alignment problems that ultimately could result in the incomplete closure of one of the two hopper discharge gate doors in a set despite the complete closure of the matching door associated with that particular gate. It would therefore be beneficial to have a mechanism capable of automatically compensating for these small differences in the center-to-center dimension without putting undue stress or pressure on any given hopper door in order to secure its complete closure. For example, if the left hand doors associated with gates A and B as shown in
In practice, the doors associated with gates A and B would be closed and the door associated with gate C might require ⅜″ more travel (for example). The compression spring would begin to collapse at gates A and B limiting closing pressure, but push/pull rod could continue to move through the swivel blocks at the closer arms for gates A and B and close the door associated with gate C. When push/pull rod is retracted to lower the closer arms, the welded stop washer on the push/pull rod opposite of the spring side will make contact with the swivel block and lower the closer arm.
Any compression device such as a spring or a gas filled shock would allow extended movement of the push/pull rod to adapt to dimensional differences between the hopper doors. Compression devices may also be installed on both sides of the swivel block for each closer arm in a manner that will keep the closer arm captive at all times during the raise and lower cycle.
Reference is again made to
The first set of closer arms 112a, 112b and 112c are manipulated by the system to close the first set of hopper discharge gate doors and the second set of closer arms 114a, 114b and 114c subsequently operate to close the remaining set of hopper discharge gate doors. The unique features of the alternate embodiment described herein relate to the automatic slack remover assemblies 100a, 100b and 100c, as well as 101a, 101b and 101c shown in place on push/pull rods 116 in
Repeating the anticipated circumstances described above, it is possible that the closure of hopper discharge gate doors 106a and 106b by closer arms 112a and 112b might be accomplished without the complete closure of hopper discharge gate door 106c by closer arm 112c. In order to fully close hopper discharge gate door 106c it may be necessary for push/pull rod 116 to continue further than might normally be possible as limited by the full closure of hopper discharge gate doors 106a and 106b. In order to accomplish this, push/pull rod 116 must be able to continue past the stop point encountered with the closure of hopper discharge gate doors 106a and 106b and does so by means of the spring loaded mechanisms in slack remover assembly 100a and 100b. The pressure or force that push/pull rod 116 continues to exert is absorbed by the compression mechanism (the spring) in these systems and is not therefore exerted as a stress inducing force on the hopper doors themselves.
Referencing
Referencing
Some slack may be anticipated in the assembly mechanism described without detrimental effects on the operation of the system. Opposing washers 122 and 124 confine both the compression spring 118 and swivel block 120 within a given lateral distance along push/pull rod 116 sufficient to accommodate the necessary motion of the closer arms and to absorb appropriate forces associated with taking up the additional slack as may be required resulting from irregular variations in the distance between the hopper doors themselves. Typically this distance is no more than a few inches and can be easily accommodated by available coil springs or hydraulic cylinder shocks.
A further alternative embodiment of the invention is shown in
Hydraulic closer assembly 172 includes hydraulic cylinder 176, ball joint socket 174, and hydraulic hoses 178. In similar fashion hydraulic closer assembly 173 includes hydraulic cylinder 177, ball joint socket 175, and hydraulic hoses 179. The attachment of each hydraulic cylinder to the respective closer arm is accomplished by way a standard ball hitch type connection as described in more detail below. Although closer assembly 173 is shown in
The system has been disclosed herein by reference to its preferred embodiment and a number of alternate embodiments. It is anticipated that those skilled in the art will recognize further modifications and extensions of the present invention described above that fall within the scope of the invention.
This application is a Continuation-in-Part of U.S. patent application Ser. No. 10/977,337, filed Oct. 28, 2004, which claims the benefit under Title 35 United States Code §119(e) of U.S. Provisional Application No. 60/515,063 filed Oct. 28, 2003.
Number | Date | Country | |
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60515063 | Oct 2003 | US |
Number | Date | Country | |
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Parent | 10977337 | Oct 2004 | US |
Child | 11708671 | Feb 2007 | US |