The present disclosure relates generally to a storage system for a refrigeration appliance, and more specifically to a storage system including a rail, wherein the rail includes at least one mounting structure that is partially embedded within a liner panel so as to integrally secure the rail within the liner panel.
One configuration of a conventional refrigeration appliance includes at least one wall, such as a door, to provide access to a fresh food compartment or a freezer compartment, allowing access to the stored items within the refrigeration appliance. Conventional refrigeration appliances typically include accessories, such as shelves or bins, that are mounted to the interior of the door for storing fresh and frozen food items within the compartment. For example, U.S. Pat. App. No. 2014/0360220 to Rackley et al. discloses such a conventional refrigeration appliance. Such a configuration is convenient, as door-mounted bins increase the amount of storage space that is easily accessed by the user, rather than having to reach into the interior areas of the refrigeration appliance. Door-mounted bins can also provide the convenience of configurations beneficial to store items such as bottles, cans, and/or other food or beverage containers.
The following presents a simplified summary of the disclosure in order to provide a basic understanding of some example aspects described in the detailed description. This summary is not an extensive overview. Moreover, this summary is not intended to identify critical elements of the disclosure nor delineate the scope of the disclosure. The sole purpose of the summary is to present some concepts in simplified form as a prelude to the more detailed description that is presented later.
In accordance with a first aspect, a refrigeration appliance comprises a cabinet. The refrigeration appliance further comprises a compartment within the cabinet for storing food items in a refrigerated environment. The refrigeration appliance yet further comprises a refrigeration system for providing a cooling effect within the compartment. The refrigeration appliance still further comprises a wall that is attached to the cabinet, wherein the wall provides access to the compartment. The wall comprises a liner panel and a storage system. The storage system comprises a rail, wherein the rail includes at least one mounting structure that is partially embedded within the liner panel so as to integrally secure the rail within the liner panel. The storage system further comprises an accessory, wherein the accessory includes at least one arm, and wherein at least a portion of the arm is placed between the rail and the liner panel when the accessory is placed in a storage position.
In one example of the first aspect, the liner panel includes at least one liner flange, and the mounting structure comprises a mounting flange. In another example, the liner flange can abut the mounting flange. In still another example of the first aspect, the rail is horizontal.
In a further example of the first aspect, the accessory is selective movable in a horizontal direction along a length of the rail while in the storage position.
In yet another example of the first aspect, the accessory includes a width that is less than the full width of the rail such that the accessory may be selectively moved from side to side along the rail.
In still another example of the first aspect, the rail further includes a horizontal first protrusion on a surface facing the liner panel. In another example, the arm includes a first arm portion and a second arm portion. The second arm portion includes a horizontal second protrusion on a front-facing surface of the second arm portion. In a further example, the first protrusion and the second protrusion are configured to interact such that the first protrusion and the second protrusion create a physical interference when the accessory is placed in or removed from the storage position.
In still a further example of the first aspect, the accessory includes at least one foot extending from the rear surface of the accessory which contacts the liner panel when the accessory is laced into the storage position.
The first aspect can be provided alone or in combination with one or any combination of the examples of the first aspect discussed above.
In accordance with a second aspect, a storage system for storing food items in a temperature-controlled environment may comprise a rail, wherein the rail includes at least one mounting structure that is partially embedded within a liner panel so as to integrally secure the rail within the liner panel. The storage system further comprises an accessory, wherein the accessory includes at least one arm, and wherein at least a portion of the arm is placed between the rail and the liner panel when the accessory is placed in a storage position.
In one example of the second aspect, the liner panel includes at least one liner flange, and the mounting structure comprises a mounting flange. In another example, the liner flange can abut the mounting flange. In still another example of the second aspect, the rail is horizontal.
In another example of the second aspect, the accessory is selectively movable in a horizontal direction along a length of the rail while in the storage position.
In yet another example of the second aspect, the accessory includes a width that is less than the width of the rail such that the accessory may be selectively moved from side to side along the rail.
In a further example of the second aspect, the rail further includes a horizontal first protrusion on a surface facing the liner panel. In another example, the arm includes a first arm portion and a second arm portion, the second arm portion includes a horizontal second protrusion on a front-facing surface of the second arm portion. In still another example, the first protrusion and the second protrusion are configured to interact such that the first protrusion and the second protrusion create a physical interference when the accessory is placed in or removed from the storage position.
In still a further example of the second aspect, the accessory includes at least one foot extending from the rear surface of the accessory which contacts the liner panel when the accessory is placed into the storage position.
The second aspect can be provided alone or in combination with one or any combination of the examples of the second aspect discussed above.
In accordance with a third aspect, a refrigeration appliance comprises a cabinet. The refrigeration appliance further comprises a compartment within the cabinet for storing food items in a refrigerated environment. The refrigeration appliance yet further comprises a refrigeration system for providing a cooling effect within the compartment. The refrigeration appliance still further comprises a door that is attached to the cabinet, wherein the door provides access to the compartment. The door comprises a liner panel, wherein the liner panel includes at least one liner flange. The door further comprises a storage system wherein the storage system comprises a horizontal rail. The horizontal rail includes a mounting flange, wherein the mounting flange abuts the liner flange, thereby partially embedding the rail within the liner panel so as to integrally secure the rail within the liner panel. The storage system further comprises an accessory, wherein the accessory includes at least one arm. The arm is placed between the rail and the liner panel when the accessory is placed in a storage position. The accessory is selectively movable in a horizontal direction along a length of the rail while in the storage position.
It is to be understood that both the foregoing general description and the following detailed description present embodiments of the present disclosure, and are intended to provide an overview or framework for understanding the nature and character of the embodiments as they are described and claimed. The accompanying drawings are included to provide a further understanding of the embodiments, and are incorporated into and constitute a part of this specification. The drawings illustrate various embodiments of the disclosure, and together with the description serve to explain the principles and operations thereof.
These and other features, aspects and advantages of the present disclosure can be further understood when read with reference to the accompanying drawings:
Apparatus will now be described more fully hereinafter with reference to the accompanying drawings in which embodiments of the disclosure are shown. Whenever possible, the same reference numerals are used throughout the drawings to refer to the same or like parts. However, this disclosure may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
The refrigerator 101 can include a cabinet 111. In one example, as shown in
The wall 103 can include a plurality of interior walls, such as a rear wall 105, a right wall 106, and a left wall 107. In one example, the rear wall 105, the right wall 106, and the left wall 107 can all be portions of one unitary wall liner component such as a liner panel 108. In one example, the liner panel 108 may comprise a High Impact Polystyrene (HIPS). In another example, the liner panel 108 may be comprised of another suitable material (e.g., Acrylonitrile Butadiene Styrene (ABS), Polyethylene, or Polypropylene). While not shown, the refrigerator 101 can include a refrigeration system for providing a cooling effect within the compartment 104.
The storage system 102 can be configured to be mounted to the wall 103 of the refrigerator 101. In one example, the storage system 102 includes a rail 110 and an accessory 109. In other examples, the storage system 102 can include a plurality of rails 110 and a plurality of accessories 109. As shown, the accessory 109 can be in the form of a bin. In other examples, the accessory 109 can include shelves, for example, a substantially flat surface with walls extending upward from the flat surface. In still further examples, the accessory 109 can include wire-frame constructions configured to hold cans. In yet further examples, the accessory 109 can include other such storage devices configured to house or hold products within the refrigerator 101. The storage system 102 is configured to enable selective horizontal sliding of the accessory 109 along a continuum of locations on the rail 110.
The rail 110 further includes a substantially horizontal portion 205 having a top surface 206, and a bottom surface 207. As shown, the substantially horizontal portion 205 can be perpendicular, such as at a 90° angle, to the substantially vertical portion 201. In other examples, the substantially horizontal portion 205 can be at an angle other than 90° to the substantially vertical portion 201 (e.g., an angle greater than or less than 90°).
The rail 110 also includes at least one mounting structure. In one example, as shown, the mounting structure can be a mounting flange 208 having a rear-facing surface (i.e., a surface facing the liner) 209, a top portion 210, and a bottom portion 211. In other examples, the mounting flange 208 can include the rear-facing surface 209 and either the top portion 210 or the bottom portion 211. In yet other examples, the mounting flange 208 can be in a shape other than perpendicular to the substantially horizontal portion 205, for example, the mounting flange 208 can be on an angle, as shown in
The rail 110 can further include a substantially horizontal first protrusion 212 on the rear-facing surface 204 of the substantially vertical portion 201. The substantially horizontal first protrusion 212 can include a rear-facing surface 213 and a bottom surface 214. As shown, the substantially horizontal first protrusion 212 can be perpendicular, such as at a 90° angle, to the substantially vertical portion 201. In other examples, the substantially horizontal first protrusion 212 can be at an angle other than 90° to the substantially vertical portion 201 (e.g., an angle greater than or less than 90°). As shown, the substantially horizontal first protrusion 212 can be located at an upper end of the substantially vertical portion 201. In other examples, the substantially horizontal first protrusion can be located at a different location, such as any location between the upper end of the substantially vertical portion 201 and the top surface 206 of the substantially horizontal portion 205. The substantially horizontal first protrusion 212 is configured to interact with another structure; such interaction will be described more fully below. In one example, the rail 110 can be formed by molded acrylonitrile butadiene styrene (ABS) plastic, for example, the rail could be formed by an extrusion process. In other examples, the rail 110 may be formed by other such suitable materials (e.g., metal) and processes.
As shown, the rail 110 is engaged with and partially embedded within the liner panel 108. This engagement is accomplished by first acquiring plastic pellets or plastic resin. The plastic resin is then heated to a temperature, at or above, the plastic resin's specific melting point. The melted plastic is then formed into a plastic sheet by way of an extrusion process. The plastic sheet is further modified to a desired size. This modification may be completed by a cutting process, a bending process, or any other process suitable for sizing a sheet of material to a desired size. After the plastic sheet has been modified to a desired size, the plastic sheet is then cooled.
Subsequently, the process of engaging the rail 110 within the liner panel 108 includes a vacuum forming operation. The vacuum forming operation includes the steps of acquiring a plastic sheet, and placing said plastic sheet within a machine, wherein the machine secures the plastic sheet at locations around the parameter of the plastic sheet. The central planar surfaces of the plastic sheet are exposed (i.e., not abutting any portion of the machine), on both sides, so that at least one planar surface of the plastic sheet may interact with a mold. The vacuum forming operation further includes the step of heating the plastic sheet, wherein the plastic sheet becomes malleable. Subsequently, the vacuum forming operation further includes the step of interacting at least one planar surface of the plastic sheet with a mold. The vacuum forming operation still further includes the step of introducing the rail 110 to a desired location (i.e., a location wherein the rail's 110 final position is desired) positioned adjacent a planar surface of the plastic sheet. The vacuum forming operation yet further includes the step of introducing a suction force to the mold and the plastic sheet (i.e., turning on a vacuum to create the suction force). The suction force will require a planar surface of the plastic sheet to abut the mold completely, thereby taking the shape of the mold, thus creating the liner panel 108. Furthermore, while the plastic sheet is being formed to the mold, the rail 110 is becoming partially embedded within the plastic sheet by way of the interaction between the rail 110 and the plastic sheet, while the suction force is occurring. The plastic sheet will form around the mounting flange 208 of the rail 110. After the plastic sheet solidifies, thereby creating the liner panel 108, the mounting flange 208 will abut a liner flange 402, and be surrounded by the liner panel 108, thereby integrally securing the rail 110 within the liner panel 108. As shown, the liner flange 402 has a top engaging portion 403 and a bottom-engaging portion 404. The top engaging portion 403 abuts and partially surrounds the top portion 210 of the mounting flange 208. The bottom engaging portion 404 abuts and partially surrounds the bottom portion 211 of the mounting flange 208. Generally, the section of the liner panel 108 abutting the mounting flange 208 will take a shape that surrounds the mounting flange 208; such a phenomena is shown in
It is important to note that the engagement between the mounting flange 208 of the rail 110 and the liner flange 402 of the liner panel 108 allows the rail 110 to be integrally secured within the liner panel 108 without the necessity for additional fasteners. The design further promotes a continual surface area of the liner panel 108 (i.e., the liner panel 108 does not need to be punctured), thereby helping to ensure a proper seal is created between the liner panel 108 and the exterior of wall 103. The interior space 401 can be filled, during manufacturing, with a foaming agent 405, which promotes insulation for the wall 103 and the compartment 104 by way of a rigid foam insulator.
Turning to
Turning to
The plurality of upwardly extending walls 702 can upwardly extend from the perimeter of the substantially horizontal platform 701 to form a partially enclosed volume. In one example, four upwardly extending walls 702 can extend from the substantially horizontal platform 701, and the upwardly extending walls 702 can include various curves, undulations, etc. to correspond to any number of perimeter shapes of the substantially horizontal platform 701. In another example, the upwardly extending wall 702 facing a user on the exterior of the refrigerator 101 can be shorter than the remaining upwardly extending walls 702 in order to improve access to the space within the accessory 109 and limit necessary lifting required to insert and/or remove objects to and from the accessory 109. In a more particular example, the accessory 109 may not have an upwardly extending wall 702 facing the user.
The accessory 109 further includes at least one foot 703 extending from a rear surface 704 of the accessory 109. The foot 703 contacts the liner panel 108 when the accessory 109 is placed into a storage position as shown in
Turning to
This physical interference helps prevent unintentional removal of the accessory 109 from engagement with the rail 110. This physical interference can be overcome by the application of a relatively small amount of force placed upon the accessory 109. When the accessory 109 is in the storage position, an adequate amount of force in the upward direction will elastically deform one or both of the first arm portion 802 and the second arm portion 803 such that the substantially horizontal first protrusion 212 and the second protrusion 804 pass each other. After the substantially horizontal first protrusion 212 and the second protrusion 804 pass each other, the first arm portion 802 and the second arm portion 803 return to their original shape/position. As such, the accessory 109 is disengaged from the rail 110 and can be selectively moved in a lateral direction, or removed from the wall 103 entirely. To place the accessory 109 back into the storage position, the user positions the second arm portion 803 between the rail 110 and the liner panel 108. An adequate amount of force in the downward direction will elastically deform one or both of the first arm portion 802 and the second arm portion 803 such that the substantially horizontal first protrusion 212 and the second protrusion 804 pass each other. After the substantially horizontal first protrusion 212 and the second protrusion 804 pass each other, the first arm portion 802 and the second arm portion 803 return to their original shape/position. As such, the accessory 109 is placed in the storage position.
Additionally, the bottom surface of the first arm portion 802 contacts the top surface 202 of the rail 110. This contact interaction provides a frictional force that can overcome a tendency of the accessory 109 to slide from side-to-side when the wall 103 is opened and closed. In one example, the materials of the first arm portion 802 of the accessory 109 and the top surface 202 of the rail 110 can be selected to give rise to a particular desired coefficient of static friction between the accessory 109 and the rail 110. As previously discussed, the accessory 109 can be constructed of polystyrene and the rail 110 can be constructed of ABS plastic. As shown in
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Returning to
It will be apparent to those skilled in the art that various modifications and variations can be made to the present disclosure without departing from the spirit and scope of the invention. Thus, it is intended that the present invention cover the modifications and variations of this disclosure provided they come within the scope of the appended claims and their equivalents.
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