This invention generally relates to fastening systems for the rails of a railroad, and more specifically to temporary fastening systems used to temporarily affix a rail to a concrete railroad tie when a tower of the concrete railroad tie has been damaged or destroyed.
Concrete railroad ties are growing in popularity as a more robust alternative to traditional wooden railroad ties. One well-known difference between these two types of ties is the way in which the rails of a railroad are fastened to the ties. Wooden ties use a traditional spike and baseplate arrangement, wherein a baseplate is positioned on a top surface of the wooden tie, and the spike is driven through the baseplate into the tie. A top head of the spike engages a portion of the rail and holds it against the baseplate.
Concrete ties, on the other hand, use a pair of metal fasteners positioned on either side of each rail such that a single concrete railroad tie will incorporate four fasteners in total (two for each of the two rails). These fasteners generally each have two primary components in the form of a tower and a clip. The tower is rooted or cast into the concrete railroad tie such that an upper portion of the tower extends from a top surface of the railroad tie. The clip connects to this upper portion as well as a portion of the rail to bias the rail against the top surface of the railroad tie and hold the rail in place.
Because of the permanent nature of the mounting of towers relative to the concrete tie, an entire tie can be deemed unserviceable in the event a single tower is destroyed or otherwise damaged. Put another way, in the event a tower is damaged, the entire concrete tie must be removed and replaced with a new concrete tie.
In the unfortunate occurrence of train derailments, it has been found that multiple fasteners, i.e. clips and the upper portions of towers, can be destroyed in a single derailment event by the wheels of the derailed train. Unfortunately, when one or more fasteners of a concrete tie are destroyed or otherwise compromised by a derailment, there is a risk that the rail or rails will dislodge from the concrete tie, and cause a later derailment in the event another train attempts to use that particular railroad line.
As a result of the aforementioned risk, a railroad is typically shut down until the damaged concrete ties can be replaced. Concrete tie replacement requires multiple pieces of heavy equipment, so a shut down can last an undesirable length of time as the heavy equipment is procured and brought out to the derailment site, and the ties are replaced. This extended shut down period can lead to late deliveries which may translate into monetary damages, heightened shipping costs, and congestion on other railroad lines as trains are rerouted.
Due to the above noted problems, there is a need in the art for a temporary fastening system that will allow concrete ties that have damaged towers to remain in service until the damaged ties can be replaced.
The invention provides such a rail fastening system. These and other advantages of the invention, as well as additional inventive features, will be apparent from the description of the invention provided herein.
In one aspect, embodiments of the present invention provide a rail fastening system for securing a rail to a railroad tie. The railroad tie includes a first connector on a first side of the rail and a second connector on a second side of the rail. The first and second connectors interpose the rail and are operable for securing the rail to the railroad tie when each of the first and second connectors are in a serviceable condition. The rail fastening system according to this aspect includes a baseplate configured for abutment with the first connector. At least one clamp is coupled to the baseplate on the first side of the rail and includes a hook portion for contacting the rail on the second side of the rail.
In certain embodiments, the at least one clamp includes a first clamp and a second clamp. The first and second clamps are coupled to the baseplate at opposite ends of the baseplate such that the first and second connectors are interposed between the first and second clamps.
In certain embodiments, the hook portion includes a relief section for receipt of a portion of the rail. The relief section is generally circular, such that an end of a flange section of the rail is out of contact with the hook portion when disposed within the relief section.
In certain embodiments, the hook portion includes a top and a bottom abutment surface. The top abutment surface is arranged to contact an upper surface of the flange section interior of the end of the flange section. The bottom abutment surface is arranged to contact an underside of the rail.
In certain embodiments, the at least one clamp includes a handle portion extending away from the hook portion such that the handle portion is entirely disposed on the first side of the rail when the at least one clamp is coupled to the baseplate. In certain embodiments, the handle portion includes a plurality of abutments on an underside thereof for adjustably coupling the at least one clamp to the baseplate. In certain embodiments, the baseplate includes at least one slot for receiving a handle portion such that one of the plurality of abutments abuts a neck portion of the baseplate situated in the slot. In certain other embodiments, the baseplate includes at least one groove for receiving a handle portion such that one of the plurality of abutments abuts the at least one groove.
In certain other embodiments, the handle portion includes a slot therethrough for receipt of the baseplate. In such a slotted embodiment, the baseplate is generally T-shaped, and includes an abutment section formed at an end thereof. The abutment section has a first width that is greater than a second width of the slot such that the abutment section cannot pass through the slot.
In such an embodiment, the baseplate includes a blade section formed at an end thereof opposite the abutment section. The blade section has a reduced thickness relative to the remainder of the baseplate. The baseplate includes an aperture therethrough for receipt of a pin. The pin is a slideably received within the aperture to prevent removal of the baseplate through the slot formed in the handle portion.
In another aspect, a rail fastening system for securing a rail to a railroad tie is provided. The railroad tie includes a first connector on a first side of the rail and a second connector on a second side of the rail. The first and second connectors interpose the rail and are operable for securing the rail to the railroad tie when each of the first and second connectors are in a serviceable condition. The rail fastening system according to this aspect includes a baseplate configured for abutment with the first connector. The rail fastening system also includes at least one clamp including a hook portion for receiving a portion of the rail. The at least one clamp has a mounted position in which the at least one clamp is coupled to the baseplate. The location of the at least one clamp relative to the baseplate in the mounted position is adjustable.
In yet another aspect, a method for securing a rail to a railroad tie with a rail fastening system is provided. The railroad tie includes a first connector at a first side of the rail and a second connector on a second side of the rail. The first and second connectors interpose the rail and are operable for securing the rail to the railroad tie when each of the first and second connectors are in a serviceable condition. The method according to this aspect includes aligning a baseplate on the first side of the rail such that the baseplate is adjacent to the first connector. The method also includes coupling at least one clamp to the baseplate such that the at least one clamp extends underneath the rail and contacts the rail on the second side.
In certain embodiments, coupling the at least one clamp includes coupling a first and second clamp such that the first and second connectors are interposed between the first and second clamps.
In certain other embodiments, coupling the at least one clamp includes placing an abutment of the at least one clamp into abutted contact with the baseplate.
In certain other embodiments, coupling the at least one clamp includes sliding the baseplate through a slot formed in the at least one clamp.
Other aspects, objectives and advantages of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention and, together with the description, serve to explain the principles of the invention. In the drawings:
While the invention will be described in connection with certain preferred embodiments, there is no intent to limit it to those embodiments. On the contrary, the intent is to cover all alternatives, modifications and equivalents as included within the spirit and scope of the invention as defined by the appended claims.
Turning now to the drawings, there is illustrated in
It will be readily appreciated that in a conventional railroad employing multiple ties 20, each tie 20 will include its own set of connectors 24 to generally maintain the dimensions A and B illustrated. It will also be readily appreciated by those skilled in the art that the particular towers 26 and clips 28 illustrated are one of many conventional designs. It will be recognized from the following description that the type of tower 26 or clip 28 is not limiting in any way on the employment of the various embodiments of the instant invention.
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As illustrated in
More specifically, and with reference now to
The baseplate 62 is positioned adjacent to the remaining fastener and generally underneath a portion of the clip 28 associated therewith. An end of each clamp 60 opposite the hook portions 72 thereof contacts the baseplate 62 and locates within locating slots 76.
The above introduced location between the clamps 60 and baseplate 62 is better illustrated in
Turning now to
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In the event that the rail 22 does in fact become off center, and one of the connectors 24 later destroyed as a result of a derailment, the distance from the abutting edge 66 of the remaining connector 24 and the corner 96 of the opposite flange 70 will vary from the distance of a truly centered rail 22. As will be explained in greater detail below, the abutments 164 provide a way to cope with this varying distance by defining a plurality of mounting points for each clamp 160 relative to the baseplate 162. As a result, the overall distance from the hook portion 172 of each clamp 160 to the baseplate 162 can also be varied.
Turning now to
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The baseplate 262 can also incorporate a blade section 288 to enhance the ease of installation of the baseplate 262 within the slots 276. The blade section 288 is located at an end of the baseplate 262 opposite the abutment section 284. As illustrated, the blade section 288 has a tapered shape.
The portion of the baseplate 262 extending from the abutment section is more narrow than the slots 276. This advantageously allows for fine adjustment of the clamps 260 relative to the baseplate 262 to accommodate off center rails as discussed above. Further, the thickness of the portion of the baseplate 262 extending from the abutment section 284 is thick enough such that the baseplate 262 is tightly wedged within the slots 276 of each of the claims 260.
Having described the various structural attributes of embodiments of the present invention, the following provides the general operation of the same. Referring back to
With reference now to
At the same time, the opposite end of the clamp 60 is moved relative to the baseplate 62 until the neck portion 80 of the baseplate 62 is abutted with one of the abutments 78 of the clamp 60 as illustrated in
Alternatively, and with reference to
Finally, and with reference to
As described herein, the various embodiments of the instant invention advantageously allow an otherwise unserviceable railroad to temporarily remain serviceable until damaged concrete ties can be replaced. Therefore, the invention eliminates lengthy periods of railroad shutdown while heavy equipment is transported to a derailment cite to replace the damaged railroad ties.
All references, including publications, patent applications, and patents cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) is to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
This patent application claims the benefit of U.S. Provisional Application No. 61/443,885, filed Feb. 17, 2011, the entire teachings and disclosure of which are incorporated herein by reference thereto.
Number | Date | Country | |
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61443885 | Feb 2011 | US |