FIELD OF INVENTION
Solid or hollow rail fences having rails with self-locking tabs located at the end of the rail for insertion into and engagement with a fence posts. More particularly, a rail fence retractor allowing extraction of said fence rails from said fence posts.
CROSS REFERENCE TO RELATED APPLICATIONS
None
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
No federal funds were used to develop or create the invention disclosed and described in the patent application.
REFERENCE TO SEQUENCE LISTING, A TABLE, OR A COMPUTER PROGRAM LISTING COMPACT DISK APPENDIX
Not Applicable
BRIEF DESCRIPTION OF THE FIGURES
FIG. 1 is an overview of a three rail fence as found in the prior art.
FIG. 2 is a top segment view of a rail having self-locking tabs inserted into and engaged with a fence post.
FIG. 3 illustrates a fence rail having self-locking tabs prior to insertion in the fence post as found in the prior art.
FIG. 4 presents a side view of an embodiment of the rail fence retractor disclosed herein.
FIG. 5 illustrates the interior surface of the retractor blades.
FIG. 6 illustrates the rail fence retractor positioned at the fence post prior to extraction of the fence rail.
FIG. 7 is a cut-away view of the rail fence retractor positioned at the fence post prior to extraction of the fence rail.
FIG. 8 illustrates the retractor blades depressing the self-locking tabs as the fence rail is removed from the fence post.
FIG. 9 illustrates another embodiment of the rail fence retractor shown at FIG. 5.
DETAILED DESCRIPTION—LISTING OF ELEMENTS
|
ELEMENT DESCRIPTION
ELEMENT #
|
|
|
Fence
1
|
Ground
2
|
Fence post
3
|
Fence post cap
4
|
Rail
5
|
Fence post slot
6
|
Locking tab
7
|
Slot wall
8
|
Locking clasp
9
|
Retractor
10
|
Retractor handle
11
|
Retractor blade
12
|
Blade angle
13
|
Retractor strap
14
|
Retractor string
15
|
Screws
16
|
Two-piece retractor handle
17
|
90 degree angle in Blade
18
|
Vertical groove retractor handle
19
|
|
DETAILED DESCRIPTION
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, wherein the prior art is shown in FIG. 1, 2 and 3.
FIG. 1 provides an example of the prior art side rail fence 1 commonly available in the market place. This type of fence 1 is commonly used by ranchers and farmers for fencing livestock in or out. It is made using vinyl or vinyl derivative for improved weather resistance, decreased weight and relatively high strength. No additional hardware and a minimum of tools are necessary to install this type of fence thereby increasing its desirability for those requiring a fence. Similarly, the fence may also be produced in ascetically pleasing variations for use by home owners in applications that honor the wooden picket fences of yesterday without requiring carpentry skills for installation. U.S. Pat. No. 5,601,278 and U.S. Pat. No. 4,202,532, incorporated by reference herein, provide more background on fences of this type, as are known to those skilled in the arts.
FIG. 2 presents a top inside view of a fence post 3, with the fence post cap 4 removed, to allow inspection of the rail 5 inserted into the fence post 3. As illustrated in FIG. 2, the rail 5 is allowed a limited amount of movement within the fence post 3 but is restricted from withdrawal from the fence post 3 by the locking tabs 7 which are resilient and are said to be “self-locking.”
As shown in FIG. 3, the fence 1 is assembled by sliding the rail 5 into the fence post slot 6. During insertion of the rail 5 into the fence post slot 6, the locking tabs 7 are depressed into the fence rail 5 and slide past the wall of the fence rail slot 8. After insertion, the locking tabs 7 extend out and self-lock into place, thus restricting the removal of the rail 5 from the fence post 3. This system is desirable for construction and installation as demonstrated by the large number of rail fences 1 sold in the market. To date, however, no product is known to be available to allow an installer or fence owner to retract a rail 5 from the fence post 3 without damaging or destroying the self-locking mechanism of the fence rails 5.
FIG. 4 illustrates a fence rail retractor 10 allowing withdrawal of a rail 5 from a fence post 3 without damage to the self-locking mechanism of the rail 5. The retractor 10 is composed of a set of handles each having a retractor blade 12. The retractor blade 12 is formed of resilient material providing adequate flexibility for the retractor blade 12 to engage and slide into the fence post slot 6 having a fence rail 5 positioned therein. Plastic and thin steel are two types of materials that may be used for production of the retractor blades. The thickness of the blade may range from 0.001 inches to 0.015 inches which has been found to allow it to fit between the rail 5 and the slot wall 8 of the fence post slot 6 upon insertion into the fence post 3, in most installations. The surface of the retractor blade 12 is such that it is relatively smooth as to allow the retractor blade 12 to slide into the fence post slot 6 while positioned between the fence rail 5 and fence post slot wall 8.
The angled frontal portion of the retractor blade 13 allows the retractor blade 12 to slide between the slot wall 8 of the fence post 3 and the rail 5 for insertion into the fence post slot 6. As the retractor blade 12 slides in, the angled portion of the retractor blade 13 is more likely to meet and slide up and over the locking tabs 7 to allow full insertion of the retractor blade 12. A retractor blade 12 having a straight front portion has a tendency to meet and “bind” with or on the locking tab 7. During removal of the fence rail 5, the resilient rectractor blade 12 provides the necessary force against the self-locking tab 7 to depress the locking tab 7 and allow removal of the rail 5 from the fence post 3. The rail fence retractor as illustrated in FIG. 4-8 has an angle in the range of 33-35 degrees. Other acceptable alternative angle ranges are in the range of 1-60 degrees.
FIG. 5 depicts an interior side view of one retractor handle 11 and retractor blade 12 to illustrate the interior surface of the retractor blade 12. As shown, the retractor blade 12 is simply mounted to the retractor handle 11 using screws 16. Other methods and means for securement of the retractor handles 11 to the retractor blades 12 are known to those skilled in the art and not described further herein. Although not shown, it is within the scope of this disclosure to include a retractor blade 12 and retractor handle 11 which are integral and produced as one-unit or element.
FIG. 6 illustrates the rail fence retractor 10 positioned at the fence post 3 prior to extraction of the rail 5. The retractor strap 14, which may be used with the retractor 10, improves operation of the retractor 10 by fixing the position of the retractor relative to the fence rail 5 and fence post 3. Fixing the position of the retractor 10 allows the user to firmly and conveniently grab the rail 5 to remove it from the fence post slot 6 by application of a lateral force. Using the retractor 10 without the straps requires the user to hold the retractor 10 in place while removing the rail 5. As shown, the retractor 10 is paired with a retractor string 15 which provides a convenient way to keep both handles and blades of the retractor 10 paired together and during rail removal, fixes the upper position of the retractor 10 to the fence post 3. In another embodiment, not shown, the string 15 may be replaced with a second retractor strap 14. The retractor strap(s) 14 may be further improved with Velcro ends allowing quick and convenient tightening and re-adjustment. Other methods and means for conveniently keeping the retractor 10 paired together and allowing fixed positioning of the retractor 10 to the fence post 3 will be apparent to those skilled in the art and are within the scope of this disclosure.
FIG. 7 is a cut-away view of the rail fence retractor 10 positioned at the fence post 3 prior to extraction of the fence rail 5. As shown, the locking tabs 7 are engaged with and positioned interior of the retractor blades 12. FIG. 8 illustrates the retractor blades 12 depressing the locking tabs 7 as the rail 5 is pulled out of the fence post slot 6 thereby bypassing or “unlocking” the self-locking function of the locking tabs 7 without destroying or damaging the locking tabs 7, the fence post 6 or the rail 5.
FIG. 9 depicts an interior side view of another embodiment of the retractor handle 11 and retractor blade 12 to illustrate another method of attaching the retractor blade 12 to the retractor handle 17. In this embodiment, the retractor handle 17 has been vertically divided into two separate sections. A ninety degree angle 18 has been placed in the posterior portion of the retractor blade 12 for insertion between the two separate sections of each retractor handle 17. This embodiment improves the securement of the blade within the retractor handle 17 and ensures that the interior surface of the blade 12 is not interrupted by the securement means as shown in FIG. 5. The screws 16 are then inserted into both sides of the retractor handle 11, perpendicular to the ninety degree angle 18 in the blade and parallel with the surface of the retractor blade 12 facing the rail 5. This embodiment of the invention may also be practiced by placing a vertical groove 19 in the retractor handle 11 to simulate sectioning the handle and then inserting the ninety degree angle 18 into said groove 19 prior to securement. Other securement means including bolts or glue may also be used without departing from the spirit or intent of the disclosure. FIG. 9 also illustrates a locking clasp which may be attached to the retractor string 15. The locking clasp 9 is intertwined with retractor string 15. The locking clasp 9 may be adjusted on the retractor string 15 for more or less slack; releasing the rail 5 from the fence post slot 6 sometimes requires a high level of force to be applied to the fence rail 5. This energy release is transferred to the fence rail retractor 10 upon the release creating an opportunity for the fence rail retractor 10 to bounce or rebound erratically. Adjusting the locking clasp 9 to allow little slack in the retractor string 15 reduces the bounce or rebound.
It should be noted that the present invention is not limited to the specific embodiments pictured and described herein, but is intended to apply to all fence rail retractors. Modifications and alterations from the described embodiments will occur to those skilled in the art without departure from the spirit and scope of the present invention.