Rail joint

Information

  • Patent Grant
  • 6250837
  • Patent Number
    6,250,837
  • Date Filed
    Friday, September 25, 1998
    26 years ago
  • Date Issued
    Tuesday, June 26, 2001
    23 years ago
Abstract
A play yard having a collapsible top assembly and a collapsible bottom assembly, each assembly connected to at least three spaced vertical posts. The bottom assembly includes a collapsible subassembly. Pairs of post connecting members pivotally connect each vertical post to the subassembly forming truss segments. The truss segments and subassembly form a truss. Stabilizer feet are connected to the subassembly. The truss vertical posts and stabilizer feet serve to support and stabilize the play yard when it is in an erected position.
Description




FIELD OF INVENTION




The invention disclosed herein relates generally to a play yard for infants and children and, more particularly, to an improved collapsible triangular-shaped play yard and a play yard having a collapsible bottom assembly comprising a truss formed of truss segments.




BACKGROUND OF THE INVENTION




Play yards are well known. Generally, they include a rectangular shape comprising four corner legs with structure for collapsing the top and bottom assemblies whereby the play yard can be folded in a compact position for storage and portability. While such play yards are satisfactory, it is desired to have a portable, collapsible play yard which is somewhat less cumbersome to collapse by reason of reducing the number of play yard sides. It is further desired to eliminate a play yard side and associated corner leg structure to reduce costs but at the same time the play yard must be relatively easy to erect, and, when erected to a use position, the play yard must be stable and support loads normally attendant with such devices.




SUMMARY OF THE INVENTION




Briefly, applicants' invention, as disclosed and claimed herein, is directed to obviating the above-described problems and achieving the desires for a play yard. The play yard of the present invention is relatively readily erected and collapsed while being easily portable. Additionally, the play yard employs a bottom assembly which includes a truss formed of truss elements sufficient to sustain vertical and horizontal loads normally associated with a play yard.




The play yard preferably employs three spaced vertical posts and collapsible top and bottom assemblies. The top assembly includes three rail assemblies. Each rail assembly includes a pair of rail members connected to a locking rail joint. Each rail member also is pivotally connected to a vertical post. The top assembly is adapted to collapse downwardly at the location of the locking rail joints.




The bottom assembly includes a collapsible triangular-shaped base subassembly preferably equilateral in shape. The three legs of the triangular-shaped subassembly each include a first leg portion and a second leg portion. One end of each leg portion is joined to a pedestal located at each of the apices of the triangular-shaped subassembly while the remaining ends of the leg portions are pivotally connected to a pivot joint designed to pivot a predetermined amount.




A load bearing stabilizer foot depends from each pedestal. Preferably, each stabilizer foot is spaced equidistant from adjacent vertical posts with a stabilizer foot being positioned away from the vertical central axis of the device and outside a plane which intersects the vertical axes of a pair of vertical posts adjacent the stabilizer foot. In the event the perimeters of the top and bottom assemblies vary, the stabilizer feet are located away from the vertical center axis of the play yard at a location which is at least on the edge of the maximum perimeter of the assemblies, but more preferably, outside the maximum perimeter.




Three pairs of post connecting members pivotally connect the vertical posts to the legs of the collapsible triangular-shaped subassembly. Each pair of post connecting members is connected by a universal joint to a leg of the triangular-shaped subassembly to form a triangular truss segment. The three triangular truss segments in conjunction with the triangular-shaped subassembly form a truss. The truss, in conjunction with the vertical posts and stabilizer feet, serve to provide a play yard, which, when erected, provides a substantially rigid and stable unit.




A plastic or cloth fabric panel assembly encloses the play yard. It includes three side panels draped from the sides of the rail members. The side panels, which, if desired, can be a mesh material, are joined along their respective bottom edges to a bottom fabric panel, the latter being adapted to seat on the truss segments. The bottom fabric panel is attached to the subassembly preferably at the location of the leg portion pivot connections. A removable, flexible base insert is adapted to be inserted in the play yard to create a floor when the play yard is in an erected, use position, the insert being supported by the truss including the post connecting members. The insert is maintained in position by the geometrical configuration of the vertical posts and stabilizer foot pedestals which serve to preclude the base insert from shifting from its normal inserted position.




The present invention provides a triangular-shaped play yard which provides the desired rigidity when erected to an in-use position while eliminating a side and corner structure from a conventional four-sided play yard. Moreover, the play yard of the present invention assures that due to the truss arrangement, the loads to be carried and supported by the play yard will be supported both by the stabilizer feet and vertical posts. The stabilizer feet are configured to be an integral part of the lower assembly serving to support vertical and horizontal loading and positioning of the base insert while precluding tip over of the play yard.




The truss segments which form the bottom assembly truss are designed to be spaced substantially away from the center of the play yard. In one embodiment, they serve, in conjunction with the vertical posts and stabilizer feet, to support all vertical loads acting on the play yard. Further, the location of the truss segments, in association with the triangular-shaped base subassembly, serve to position and maintain the vertical posts and stabilizer feet in a substantially rigid position when subjected to horizontal loads. The truss arrangement of the present invention is collapsible so that the play yard can be collapsed to form a compact, portable unit.




The divergent positioning of the pairs of post connecting members, which preferably angle outwardly approximately sixty degrees (60°) from each other, also provides structural support for the flexible, semi-rigid base insert with the support located contiguous to the perimeter of the base insert.




The play yard of the present invention can be readily erected to a use position or collapsed to a folded position. Moreover, the truss assembly of the present invention in conjunction with the stabilizer feet and vertical post can be utilized with multi-sided play yards. Other advantages will become apparent from a description of the drawings and detailed description.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a perspective view of a triangular-shaped play yard of the present invention with the play yard in an erected use position;





FIG. 2

shows a perspective view of the play yard of

FIG. 1

with the base insert removed and the top assembly in a partially collapsed position;





FIG. 3

shows a perspective view of the play yard of

FIG. 1

with the play yard in a collapsed position wrapped within the base insert;





FIG. 4

shows a perspective view of the frame of the play yard of the present invention in the erected position;





FIG. 5

shows a fragmentary, perspective view of the figure of

FIG. 4

with the top assembly and bottom assembly partially collapsed;





FIG. 6

shows a perspective view of the frame of

FIG. 4

collapsed;





FIG. 7

shows a fragmentary, perspective view of the lower end of a vertical post having a pair of post connecting rod members pivotally connected to the vertical post and swivelly connected to a leg portion of a triangular-shaped subassembly, the play yard being in an erected position;





FIG. 8

shows a section view of a swivel joint taken along lines


8





8


in

FIG. 7

;





FIG. 9

shows the post connecting member of

FIG. 7

in the course of collapse of the play yard;





FIG. 10

shows a fragmentary, perspective view of the fabric base panel having a handgrip on its upper surface and attached at its lower surface to the legs of the triangular shaped subassembly;





FIG. 11

shows a fragmentary rear section view of a locking rail joint located in the top assembly;





FIG. 12

shows a right end view of the rail joint of

FIG. 11

;





FIG. 13

shows a bottom plan view of the rail joint of

FIG. 11

;





FIGS. 14



a-c


show the incremental collapse of the locking rail joint of

FIG. 11

;





FIG. 15

shows a further embodiment of a locking rail joint utilizing a push button release;





FIG. 16

shows the locking rail joint of

FIG. 15

with the push button pushed inward to engage the joint hinge arms;





FIG. 17

shows a fragmentary perspective view of the bottom of a vertical post cap assembly;





FIG. 18

shows a rail member end connected to a vertical post cap assembly with the cap removed and the rail member in an erected position;





FIG. 19

shows the rail member of

FIG. 18

in a collapsed position relative to a vertical post cap assembly;





FIGS. 20



a, b


, and


c


, respectively, show the top, front, and side views of a cinch utilized in the vertical post cap assembly of

FIG. 18

;





FIG. 21

shows a second embodiment of the play yard frame of the present invention in an erected position;





FIG. 22

shows a side view of the play yard frame of

FIG. 21

; and,





FIG. 23

shows a bottom plan view of the play yard frame of FIG.


21


.











DETAILED DESCRIPTION




Referring to the drawings and particularly

FIGS. 4 and 5

, one embodiment of play yard


10


comprises frame


11


. Frame


11


includes three vertical posts


12


, each post having an upper and lower end. A collapsible top assembly


29


includes top rail assemblies


20


,


21


,


22


each comprising first and second rail members


23


,


24


. The rail members preferably are slightly bowed to provide a curved configuration such as shown in FIG.


1


. Each rail member has one end pivotally connected to a vertical post


12


and a second end pivotally fastened to locking rail joint


25


. Cap assembly


16


is disposed over the top end of post


12


and encloses the pivotal connection between a post and corresponding rail members in a manner further described hereafter.




The bottom assembly


30


of play yard


10


includes a collapsible triangular-shaped subassembly


31


which preferably is in the form of an equilateral triangle. The triangle legs


32


,


33


,


34


, respectively, include first leg portions


35


,


36


, and


37


and second leg portions


38


,


39


, and


40


. One end of each leg portion, e.g.,


35


,


38


of leg


31


, is connected to a pivot joint


41


,


42


, or


43


.




Pedestal


120


is located at each of the three apices


47


,


48


,


49


of triangular-shaped subassembly


31


. Stabilizer feet


44


,


45


,


46


depend from pedestals


120


. Each stabilizer foot is located away from the vertical center axis of the play yard and preferably is located at a point which is beyond a vertical plane which intersects the vertical axes of the vertical posts


12


which are adjacent a stabilizer foot. A stabilizer foot preferably is equally spaced from adjacent vertical posts


12


such that three stabilizer feet and three vertical posts shown in

FIG. 4

effectively stabilize the play yard when it is in an erected position.




The stabilizer feet also can be located at the edge of, or more preferably, beyond the maximum outer periphery of the top assembly, bottom assembly or base insert whichever outer perimeter is the largest.




Three pairs of first and second post connecting members (


50


,


51


), (


52


,


53


), and (


54


,


55


) connect vertical posts


12


to triangular-shaped subassembly


31


. Specifically, first post connecting members


50


,


52


, and


54


each have one end pivotally fastened to pedestal


130


at


56


, the pedestal being located contiguous to the lower end of vertical posts


12


. The remaining ends of the first post connecting members are connected by swivel joint


57


to the respective first leg portions


35


,


36


,


37


of triangular-shaped subassembly


31


. Similarly, second post connecting members


51


,


53


, and


55


, which are positioned at an angle “a” of approximately 60° to the first connecting post members in the erected position, are pivotally connected at


56


to one end to pedestal


130


while the remaining ends are connected by swivel joint


58


to the respective second leg portions


38


,


39


,


40


. It will be noted, for example, viewing

FIG. 4

, that post connecting members


53


and


54


are in interrupted axial alignment with one another. Similarly, post connecting members


51


,


52


and


50


,


55


also are in interrupted axial alignment when the play yard is in an erected position. This alignment is preferred inasmuch as the post connecting members serve to support a base insert.




As seen, for example, in

FIG. 4

, the post connecting member and leg portions of triangular subassembly


31


form three truss segments


3


,


4


,


5


. The truss segments in conjunction with the subassembly


31


form a truss


8


. Truss


8


in conjunction with the vertical posts


12


and stabilizer feet serve to provide a play yard which, when erected, is relatively substantially rigid and stable.




Referring to

FIG. 1

, a panel assembly


70


, which is made of a conventional cloth, plastic fabric or other suitable fabric material, is disposed on frame


11


. Assembly


70


includes three side panels


71


,


72


,


73


and bottom panel


74


. The top of each side panel member is disposed over a respective rail member


23


,


24


and rail joint


25


, and stitched or formed to form a sleeve which encloses the rail members and rail joint. The side panels, which also can be a mesh material, if desired, drape downwardly. Bottom panel


74


is stitched or otherwise attached to the bottom edge of the three side panels and is positioned, when the play yard is in an erected position, to normally seat on top of bottom assembly


30


. See FIG.


10


. Plastic or cloth straps


76


,


77


,


78


are suitably fastened, by stitching or releasable snaps, to the lower surface


79


of bottom panel


74


and engage at least one of the leg portions


35


-


40


of triangular subassembly


31


. Pull strap


80


is stitched to the upper surface


81


of bottom panel


74


. Preferably, the straps


76


-


78


engage the bottom assembly


30


at the location of pivot joints


41


,


42


,


43


. If desired, the joint engaging straps can be sewn together at one location on the bottom surface of the bottom panel.




Base insert


90


,

FIG. 2

, is adapted to be inserted within the play yard when it is in an erected position and serves as the play yard floor. Preferably, insert


90


comprises a flexible foam or fabric pad over which is stretched or mounted a conventional plastic or cloth fabric material. The insert is formed into four discrete sections


91


,


92


,


93


,


94


, the insert sections being foldable relative to one another at the location of fold lines


95


. When play yard


10


is in an erected, in use position, as shown in

FIG. 1

, insert


90


seats on top of bottom panel


74


and truss


8


and is configured to contact the lower inside surfaces of side panels


71


,


72


,


73


. Insert


90


while being flexible, also is of sufficient rigidity such that when it is inserted in play yard


10


, it assists in maintaining the side panels in a relatively taut condition, while providing a relatively soft floor surface for an infant or child disposed within the play yard. After the play yard is placed in a collapsed position of

FIG. 3

, insert


90


can be utilized as a wrap for enclosing play yard


10


.




Referring to

FIGS. 7-9

, pivot joint


43


includes a first bracket


100


fixed to an end of first leg portion


37


, while a second bracket


101


is fixed to an end of second leg portion


40


. Brackets


100


,


101


are riveted or otherwise fastened together to allow the brackets to pivot relative to each other a predetermined amount at the location of the rivet or connector


102


which joins the two brackets as illustrated in

FIGS. 7 and 9

. The first and second leg portions are adapted to pivot downwardly when subassembly


31


is pulled upwardly in the direction of the arrow shown in

FIG. 9

; however, as seen in

FIG. 7

, the leg portions will remain substantially axially aligned with one another when in the erected position. Thus, the leg portions are permitted to pivot relative to one another a predetermined limited amount. Pivot joints


41


and


42


comprise the same structure utilized for pivot joint


43


.




Swivel joint


58


, utilized for example, with second leg portion


40


and post connecting member


55


includes a first U-shaped bracket


104


having bracket walls


106


,


107


. See FIG.


8


. The second end of post connecting member


55


is riveted or otherwise fastened at


105


to the bracket walls so that post connecting member


55


pivots about bracket


104


. Bracket base


108


is riveted at


109


to bracket base


111


of a second U-shaped bracket


110


whereby brackets


104


and


110


are adapted to rotate relative to one another at the location of rivet


109


. Rivet


112


extends through second bracket walls


113


,


114


and leg portion


40


whereby leg portion


40


pivots about second bracket


110


. Swivel joints


57


utilize the same structure as described for swivel joint


58


.




Pedestal


120


is located at each of the apices


47


,


48


,


49


of triangular-shaped subassembly


31


, see

FIGS. 7 and 9

. Each pedestal includes slotted openings


121


,


122


adapted to receive leg portions of triangular subassembly


31


. The leg portions, e.g.,


35


,


40


are pivotally connected by a rivet or other suitable fastener to pedestal


120


at


124


. Base insert stop


126


is disposed on the top of and integral with pedestal


120


. The stops


126


are adapted to seat against base insert


90


so that, in conjunction with vertical posts


12


, the movement of base insert


90


can be restricted when the insert is disposed in an erected play yard whereby the base insert cannot be substantially rotated out of its normal position. Stabilizer foot


127


is integrally fixed to pedestal


120


. The pedestal and foot structures for apices


48


and


49


are the same as described for the pedestal located at apex


47


.




Referring again to

FIGS. 7 and 9

, pedestal


130


is fixedly fastened to post


12


contiguous to the lower end thereof. Pedestal


130


includes slotted openings


131


,


132


for receipt of post connecting members


54


,


55


, the connecting members being pivotally connected by rivet or other suitable fastening means to pedestal


130


at the location of pivot


56


, only one of which is shown in

FIGS. 7 and 9

. Similar pedestals


130


are fixed to the remaining vertical posts


12


for receipt of pivotal post connecting members


50


,


51


and


52


,


53


.




Turning to the top assembly


29


and

FIGS. 11-14

, rail joint


25


includes two side plates


140


,


141


integrally connected to U-shaped top member


142


. The end of a rail member


23


and


24


is fixedly disposed within the respective catches


143


,


144


which are pivotally connected at


145


,


146


to the side plates of rail joint


25


. Catches


143


,


144


have notched latches


147


,


148


located at their respective outboard ends.




Hinge arms


149


,


150


are split members (see

FIG. 11

) mounted for rotation on shafts


151


,


152


respectively. One end of each hinge arm


149


,


150


includes finger


153


,


154


, respectively, the fingers being adapted to be engaged by corresponding notch latches


147


,


148


to lock the hinge arms in the position shown in FIG.


11


. The remaining hinge arm end


155


and hinge arm


149


includes a plurality of gear teeth


157


which are adapted to mesh with gear teeth


158


located at the second end


156


of hinge arm


150


. The coupling of the hinge arms


149


,


150


by the gear teeth causes the rail members fastened to rail joint


25


to function in unison and, most importantly, it precludes one rail member from unlocking while the remaining rail member remains locked. Spring


159


, which is illustrated as a wire form spring, is disposed on shafts


151


,


152


and serves to bias and maintain hinge arms


149


,


150


in a normally closed position whereby fingers


153


,


154


engage latches


147


,


148


when play yard


10


is in an erected position.




Knob


160


is located at one end of an elliptical-shaped shaft


161


which, in turn, is mounted on shaft


162


. Shaft


162


is mounted for rotation at


163


,


164


on joint sides


140


,


141


. Elliptical-shaped shaft


161


is disposed between and adapted to serve as a cam against hinge arm sides


165


,


166


.




When it is desired to collapse play yard


10


, a rail joint


25


is grasped and initially pulled upwardly whereby catches


143


,


144


become free to move from the position shown in

FIG. 11

to the position shown in

FIG. 14



a


. Knob


160


then is rotated, whereupon the elliptical-shaped shaft


161


cams against or otherwise contact the respective sides of the hinge arms as seen in

FIGS. 14



a


and


14




b


, causing hinge arms


149


,


150


to move outwardly in the direction of the arrows shown in

FIG. 14



a


beyond the location of notched latches


147


,


148


. Once the hinge arms are released from the notched latches, rail members


23


,


24


will continue to collapse in a downward position as seen in

FIG. 14



c.






When it is desired to assemble play yard


10


in an erect position, one pulls up on rail member assemblies


20


,


21


,


22


,

FIG. 14



c


, thereby allowing hinge arms


149


,


150


to return to the position where fingers


153


,


154


engage notched latches


147


,


148


as illustrated in FIG.


11


. Spring


159


assists in biasing and maintaining hinge arms


149


,


150


in the normal erected position shown in FIG.


11


.




If desired, rotating knob


160


and elliptical-shaped shaft


161


could be replaced by any device which would act to spread or otherwise cause rotation of the catches


143


,


144


, such as a spring biased button, which is located along a side of rail joint, could be urged inwardly against a suitable compression spring. For example,

FIG. 15

shows the locking rail joint of

FIGS. 11-14

with knob


160


replaced by button


200


having tapered shaft


201


. Button


200


is biased away from rail joint side plate


141


by a suitable compression spring member


204


fixed to side plate


141


whereby button


200


is spaced from side plate


141


as shown in FIG.


15


. When it is desired to collapse rail joint


25


, button


200


is pushed inwardly in the direction of the arrow “b” in FIG.


15


. As button


200


is moved toward plate


141


, tapered shaft


201


engages the sides


165


,


166


of hinge arms


149


,


150


and cams the arms apart as previously described. The locking rail joint configuration can be utilized with any other suitable device designed to cause hinge arms


149


,


150


to rotate in the manner shown in

FIGS. 14



a-c.






To collapse play yard


10


from the erected position shown in

FIG. 1

, one pulls up on rail joints


25


and cams the fingers to an unlocked position whereupon the top rail assemblies


20


,


21


,


22


collapse. Then, with the base insert


90


removed from the play yard, upon pulling upward on strap


80


,

FIG. 10

, the leg portions of triangular-shaped subassembly


31


pivot upwardly,

FIGS. 4

and


5


. The post connection members, i.e., (


50


,


51


), (


52


,


53


), (


54


,


55


) swivel as the leg portions of triangular-shaped subassembly


31


move upwardly. Vertical posts


12


move inwardly, whereupon the play yard assumes the folded, collapsed position illustrated in

FIGS. 2

,


3


, and


6


. Subsequently, insert


90


is wrapped about folded play yard


10


,

FIG. 3

, whereupon the folded and wrapped unit can be inserted in a suitable bag-like carrying container.




Referring to

FIGS. 17-20

, rail members


23


,


24


each have one end connected to vertical post


12


. As seen in

FIG. 17

, cap


16


, which is disposed on post


12


, has two slots


240


,


241


. Cap


16


, which has a recessed bottom, encloses assembly


220


which is adapted to connect rail members


23


,


24


to vertical post


12


.

FIG. 17

shows rail member


24


having one end formed to a substantially flat rail end


221


which is adapted to fit within cap slot


241


. Rail member end


221


is adapted to be inserted in cinch


222


. Cinch


222


includes tapered slotted section


223


and plate extensions


224


,


225


,


226


. The formed rail member end


221


is adapted to seat within the tapered slot section


223


.

FIG. 17

shows rail member end


221


inserted in slot section


223


whereas the remaining tapered slot section in

FIG. 17

is illustrated free of a rail member end. The rail end is pivotally connected to cinch


222


by means of a rivet


227


of a desired length which passes through an opening in end


221


, plate extension


224


and corner support brace


230


. Corner support brace


230


is adapted to be fastened to vertical post


12


by a suitable fastener such as rivet


231


. When a rail member


23


or


24


is in an erect position such as shown in

FIGS. 17

,


18


, the rail members are snugly positioned within slotted cinch section


223


and cap slot


240


or


241


. In this position, the rail members are retained from substantial lateral movement. When rail joints


25


are collapsed, however, rail members


23


,


24


drop to a position where the flat formed ends of the rail members are no longer positioned within the tapered cinch sections


223


or cap slots


240


,


241


, see

FIG. 19

, such that the rail members


23


,


24


have a substantial freedom of lateral movement along the length of rivet


227


which serves to assist in collapsing play yard


10


.





FIGS. 21-23

show a further embodiment of the play yard of the present invention. In this embodiment, vertical post


12


comprises tubular members as opposed to employing a cowling or hollow molded column as illustrated in FIG.


1


. The locking rail joints


25


employ the push button embodiment disclosed in

FIGS. 11

,


15


, and


16


while the cap assemblies


16


utilize the cinches disclosed in

FIGS. 17-20

to connect rail members


23


,


24


to vertical posts


12


.




Collapsible bottom assembly


260


includes pedestals


120


having stabilizer feet


261


depending therefrom. Base stop


119


is integral with pedestal


120


. The bottom end of vertical post


12


includes a foot pad


270


which is connected to and depends from pedestal


130


. The triangular subassembly


31


and post connecting members form a truss comprising the truss segments previously described.




The frame of the play yard of the present invention can be made of any suitable metal, plastic or fiberglass material or mixtures thereof.




Moreover, while the truss arrangement disclosed herein has been illustrated with a three-sided play yard, it is appreciated the truss could be utilized with multi-sided play yards. For example, a five-sided play yard could be employed in which various stabilizer feet and truss segments could be developed to carry various loads acting on the play yard. A collapsible pentagonal subassembly would be utilized in place of the triangular-shaped subassembly


31


and truss segments formed by the post connecting members and subassembly legs could be utilized as required.




Similarly, while a triangular-shaped subassembly and truss segments have been shown, it is appreciated that other shapes could be utilized without departing from the spirit of the invention. For example, it is expected a collapsible round, concave or convex shape subassembly could be utilized. Similarly, the post connecting members could be curved, as required, the requirement being that the truss segments must serve, in conjunction with the subassembly, as a truss to support the desired loads.




Further, the top assembly has been illustrated with bowed members. It is appreciated that the rail members could be straight or otherwise shaped without departing from the spirit of the present invention.




While the present invention has been described in connection with a single embodiment, it will be understood to those skilled in the art that many changes and modifications may be made without departing from the true spirit and scope of the invention. It is therefore intended by the appended claims to cover all such changes and modifications which come within the true spirit and scope of the invention.



Claims
  • 1. A locking rail joint for a play yard, said joint comprising:spaced side plates; a pair of spaced catches disposed within and pivotally connected to said side plates, said catches each having a notched latch; a pair of hinge arms mounted for rotation within said joint, each arm having a hinge finger adapted to engage a notched latch; said hinge arms each further including gear teeth, the gear teeth of one hinge arm meshing with the gear teeth of the other hinge arm; an actuator configured to contact said hinge arms and move said hinge arms away from each other; and, means for biasing said hinge arms toward one another.
  • 2. A locking rail joint in accordance with claim 1 wherein said actuator comprises a rotatable knob connected to shaft having a cam connected thereto;said cam being configured to contact said hinge arms upon rotation of said knob.
  • 3. A locking rail joint in accordance with claim 1 wherein said actuator includes a biased button connected to said rail joint, said button having a tapered shaft extending therefrom; and,said shaft being positioned to contact said hinge arms upon actuation of said button whereby said hinge arms are rotated relative to each other.
  • 4. A locking rail joint in accordance with claim 1 wherein the biasing means comprises a spring.
  • 5. A locking rail joint as defined in claim 4 wherein the spring comprises a single wire form spring, and the form spring acts on both hinge arms simultaneously.
  • 6. For use in a play yard, a rail joint comprising:a housing defining a cavity and having a perimeter, at least a portion of the perimeter being open; first and second catches disposed within the cavity, the first and second catches being mounted for pivoting movement between first and second catch positions; and first and second hinge arms disposed within the cavity, the first and second hinge arms being mounted for pivoting movement between first and second hinge arm positions, the first catch engaging the first hinge arm when the first catch is in the first catch position and the first hinge arm is in the first hinge arm position, the second catch engaging the second hinge arm when the second catch is in the first catch position and the second hinge arm is in the first hinge arm position, wherein at least one of the first and second catches and the first and second hinge arms closes the at least a portion of the perimeter of the housing to restrict access to the cavity when the first and second catches are in their second catch positions and the first and second hinge arms are in their second hinge arm positions.
  • 7. A rail joint as defined in claim 6 wherein the rail joint is encased in fabric, and the at least one of the first and second catches and the first and second hinge arms prevents the fabric from entering the cavity when the first and second catches are in their second catch positions and the first and second hinge arms are in their second hinge arm positions.
  • 8. A rail joint as defined in claim 6 further comprising a spring biasing the first and second hinge arms towards their first hinge arm positions.
  • 9. A rail joint as defined in claim 8 wherein moving the first and second hinge arms from their second hinge arm positions to their first hinge arm positions forces the first and second catches to move from their second catch positions to their first catch positions.
  • 10. A rail joint as defined in claim 6 wherein the first and second catches are each shaped to receive a rail member.
  • 11. A rail joint as defined in claim 6 wherein moving the first and second catches from their first catch positions to their second catch positions forces the first and second hinge arms to move from their first hinge arm positions to their second hinge arm positions.
  • 12. A rail joint as defined in claim 6 wherein each of the first and second hinge arms include gear teeth, the gear teeth of the first and second hinge arms cooperating such that the hinge arms move between the first and second hinge arm positions in synchronization.
  • 13. For use with a play yard, a rail joint comprising:a housing having a first side and a second side, the first side being disposed opposite the second side; a first rail having an end pivotally coupled to the first side of the housing for movement between a locked position and a released position; a first catch associated with the first rail; a second rail having an end pivotally coupled to the second side of the housing for movement between a locked position and a released position; a second catch associated with the second rail; a first hinge arm cooperating with the first rail via the first catch to secure the first rail in the locked position; a second hinge arm cooperating with the second rail via the second catch to secure the second rail in the locked position, the first and second hinge arms cooperating such that the first rail can only be secured in the locked position if the second rail is secured in the locked position and the second rail can only be secured in the locked position if the first rail is secured in the locked position.
  • 14. A rail joint as defined in claim 13 wherein the first rail is coupled to the housing via the first catch, the first catch being pivotally mounted on the housing, and the second rail is coupled to the housing via the second catch, the second catch being pivotally mounted on the housing.
  • 15. A rail joint as defined in claim 13 wherein the first and second hinge arms cooperate such that the first rail can only be moved from the locked position to the released position in unison with the second rail being moved from the locked position to the released position.
  • 16. A rail joint as defined in claim 13 wherein the first and second hinge arms each include gear teeth, and the gear teeth of the first and second hinge arms cooperate to ensure the first and second hinge arms move in unison.
  • 17. For use with a play yard, a rail joint comprising:a housing having a first side and a second side, the first side being disposed opposite the second side; a first catch pivotally coupled to the first side of the housing for movement between a locked position and a released position; second catch pivotally coupled to the second side of the housing for movement between a locked position and a released position; a first hinge arm cooperating with the first catch to secure the first catch in the locked position, the first hinge arm having a first position wherein the first hinge arm secures the first catch in the locked position and a second position; a second hinge arm cooperating with the second catch to secure the second catch in the locked position, the second hinge arm having a first position wherein the second hinge arm secures the second catch in the locked position and a second position; and an actuator positioned to cooperate with the first and second hinge arms to force the hinge arms from their first to their second positions after the first and second catches have both been displaced away from their locked positions in directions away from their released positions.
  • 18. A rail joint as defined in claim 17 wherein the directions of displacement of the first and second catches are different from each other.
  • 19. For use with a play yard, a two step locking joint comprising:a housing having a first side and a second side, the first side being disposed opposite the second side; a first rail pivotally coupled to the first side of the housing; a second rail pivotally coupled to the second side of the housing, the first and second rails each being pivotal between a locked position and a released position; a lock mounted within the housing for selectively securing the first and second rails in their locked positions; and an actuator for releasing the first and second rails from their locked positions, wherein the first and second rails are released by first displacing the rails away from their locked positions in directions away from their released positions, and then actuating the actuator while the first and second rails are so displaced.
  • 20. A locking joint as defined in claim 19 wherein the lock further comprises:a first hinge arm cooperating with the first rail to secure the first rail in the locked position; and a second hinge arm cooperating with the second rail to secure the second rail in the locked position.
  • 21. A locking joint as defined in claim 19 wherein the directions of displacement of the first and second rails are different from each other.
  • 22. A rail joint as defined in claim 19 wherein the lock operates such that the first rail can only be moved from the locked position to the released position in unison with the second rail being moved from the locked position to the released position.
  • 23. A rail joint as defined in claim 19 wherein the first rail is coupled to the housing via a first catch, the first catch being pivotally mounted on the housing, and the second rail is coupled to the housing via a second catch, the second catch being pivotally mounted on the housing.
  • 24. A rail joint as defined in claim 23 wherein the lock comprises a first hinge arm cooperating with the first rail to secure the first rail in the locked position, and a second hinge arm cooperating with the second rail to secure the second rail in the locked position; and wherein the first hinge arm cooperates with the first rail via the first catch, and the second hinge arm cooperates with the second rail via the second catch.
  • 25. A rail joint as defined in claim 24 wherein the first and second hinge arms each include gear teeth, and the gear teeth of the first and second hinge arms cooperate to ensure the first and second hinge arms move in synchronization.
  • 26. A rail joint as defined in claim 23 wherein the first catch is pivotally mounted to the housing and to the first rail via a first rivet.
  • 27. A rail joint as defined in claim 19 wherein the first and second sides of the housing are joined by a spine, and wherein the spine is located to limit pivoting movement of the first and second rails to prevent over folding.
  • 28. A locking rail joint for a play yard comprising:a housing having first and second side plates; first and second catches, said first catch being disposed within and pivotally connected to said side plates for movement between first and second catch positions, said second catch being disposed within and pivotally connected to said side plates for movement between third and fourth catch positions, each of said catches having a latch; first and second hinge arms, said first hinge arm being mounted for rotation within said housing between a first hinge arm position and a second hinge arm position, said second hinge arm being mounted for rotation within said housing between a third hinge arm position and a fourth hinge arm position, the first hinge arm having a finger adapted to engage the latch of the first catch when the first hinge arm is in the first hinge arm position and the first catch is in the first catch position, the second hinge arm having a finger adapted to engage the latch of the second catch when the second hinge arm is in the third hinge arm position and the second catch is in the third catch position; an actuator positioned to selectively contact said first and second hinge arms to move said first and second hinge arms out of engagement with said latches of said first and second catches; and, a spring for biasing said first and second hinge arms toward said first and third hinge arm positions, respectively.
  • 29. A locking rail joint in accordance with claim 28 wherein said actuator cams said first hinge arm from the first hinge arm position toward the second hinge arm position and the second hinge arm from the third hinge arm position toward the fourth hinge arm position.
  • 30. A locking rail joint in accordance with claim 29 wherein said actuator further comprises a button, wherein depressing said button causes said first and second hinge arms to rotate relative to each other.
  • 31. For use with a play yard, a rail joint comprising:a housing having a first side and a second side, the first side being disposed opposite the second side; a first rail having an end pivotally coupled to the first side of the housing for movement between a locked position and a released position; a second rail having an end pivotally coupled to the second side of the housing for movement between a locked position and a released position; a first hinge arm mounted for movement between a first and a second position, the first hinge arm cooperating with the first rail to secure the first rail in the locked position when the first hinge arm is in the first position, the first hinge arm being displaced from the first rail when the first hinge arm is in the second position; a second hinge arm cooperating with the second rail to secure the second rail in the locked position, the first and second hinge arms cooperating such that the first rail can only be secured in the locked position if the second rail is secured in the locked position and the second rail can only be secured in the locked position if the first rail is secured in the locked position.
  • 32. A rail joint as defined in claim 31 wherein the first rail is coupled to the housing via a first catch, the first catch being pivotally mounted on the housing, and the second rail is coupled to the housing via a second catch, the second catch being pivotally mounted on the housing.
  • 33. A rail joint as defined in claim 32 wherein the first hinge arm cooperates with the first rail via the first catch, and the second hinge arm cooperates with the second rail via the second catch.
  • 34. A rail joint as defined in claim 31 wherein the first and second hinge arms cooperate such that the first rail can only be moved from the locked position to the released position in unison with the second rail being moved from the locked position to the released position.
  • 35. A rail joint as defined in claim 31 wherein the first and second hinge arms each include gear teeth, and the gear teeth of the first and second hinge arms cooperate to ensure the first and second hinge arms move in unison.
  • 36. A rail joint as defined in claim 31 wherein the second hinge arm is mounted for movement between a third position and a fourth position, the second hinge arm cooperates with the second rail to secure the second rail in the locked position when the second hinge arm is in the third position, and the second hinge arm is displaced from the second rail when the second hinge arm is in the fourth position.
Parent Case Info

This is a divisional of U.S. application Ser. No. 08/711,541, filed Sep. 10, 1996, now U.S. Pat. No. 5,826,285.

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