The subject matter described herein relates to a rail thread box assembly that supports and directs rails from onboard a rail car to a surface on which the rails are being placed for repair or installation of a track.
Rails of a track may be placed onto a surface from onboard a rail car that carries the rails. The rails may be unloaded from the rail car using a variety of different types of equipment, such as winch and pulley systems, thread boxes having multiple moving or pivoting jaws, etc. But these types of systems are complicated and may involve coordinated movement of several moving parts. For example, some thread box assemblies may have opposing pivoting jaws that move toward each other to secure a rail or rail ribbon and that may move away from each other to release or no longer secure the rail or rail ribbon. The movement of both jaws can increase the complexity and labor required to install or replace rails of a track.
A need may exist for a rail thread box assembly that differs from those that currently are available.
In one example, a thread box assembly is provided and may include a framing body that can be coupled with a moveable arm of a thread box system that positions rails or rail ribbons for installation or replacement of a track. The framing body may include external framing walls arranged in a general U-shape with an upward facing open side and two of the framing walls opposing each other and the framing walls extending from a plate coupled with the moveable arm, the framing walls extending from the plate to outer ends. The framing body may include framing supporting walls disposed between the external framing walls. The supporting walls may couple the framing walls with each other. The framing walls may be oriented generally parallel to each other and generally perpendicular to the plate. The supporting walls may be oriented generally parallel to each other and generally perpendicular to both the plate and to the framing walls. The assembly also may include a closing body that may include opposing elongated bars and opposing internal coupling walls. The internal coupling walls may connect the bars with each other. The elongated bars may be oriented perpendicular to the coupling walls. The closing body may be removably coupled to the framing body to define and surround a central opening of the thread box assembly through which the rails or rail ribbons extend during installation or replacement of the track without the closing body moving relative to the framing body during installation or replacement of the track.
In another example, a thread box assembly may include a framing body that can be coupled with a moveable arm of a thread box system that positions rails or rail ribbons for installation or replacement of a track. The framing body may include external framing walls extending from a plate coupled with the moveable arm. The external framing walls may extend from the plate to outer ends. The assembly may include a closing body that can include opposing elongated bars. The closing body may be removably coupled to the framing body to define and surround a central opening of the thread box assembly through which the rails or rail ribbons extend during installation or replacement of the track without the closing body moving relative to the framing body during installation or replacement of the track.
In another example, a thread box assembly may include a framing body configured to be coupled with a moveable arm of a thread box system that positions rails or rail ribbons for installation or replacement of a track. The framing body may include external framing walls arranged in a general U-shape, opposing each other, and extending from a plate coupled with the moveable arm. The external framing walls may extend from the plate to outer ends. The framing body may include supporting walls between the external framing walls. The supporting walls may couple the external framing walls with each other. The external framing walls may be oriented parallel to each other and perpendicular to the plate. The supporting walls may be oriented parallel to each other and perpendicular to the plate and to the external framing walls. One of the outer ends of each of the external framing walls may include a first fastener opening shaped to receive a fastener.
The assembly may include a closing body that can include opposing elongated bars and opposing internal coupling walls. The internal coupling walls may connect the bars with each other. The elongated bars may be oriented perpendicular to the coupling walls. One end of each of the elongated bars of the closing body may include a second fastener opening shaped to receive the fastener. The closing body can be removably coupled to the framing body to define and surround a central opening of the thread box assembly through which the rails or rail ribbons extend during installation or replacement of the track without the closing body moving relative to the framing body during installation or replacement of the track. The assembly may include a first roller that can be coupled with the framing body and a second roller that can be coupled with the closing body. The first and second rollers may rotate around parallel axes relative to the framing body and the closing body during passage of the rails or rail ribbons through the central opening.
The subject matter may be understood from reading the following description of non-limiting embodiments, with reference to the attached drawings, wherein below:
Embodiments of the subject matter described herein relate to rail thread box assemblies that hold and direct rail ribbons to a surface for installation or replacement of rails in a track for rail vehicles. One or more embodiments of the rail thread box assemblies may be more robust and simpler to operate than some existing thread boxes, which can reduce faults or defects in operating the thread boxes, can reduce downtime needed to repair the more complex rail boxes, etc.
With continued reference to the thread box system shown in
As shown in
The thread box assembly may include a plate 114 that is coupled with one end of the arm, as shown in
One or more support walls 610 may be disposed internal to the framing walls, may have a determined rigidity, and may extend between and couple the framing walls with each other, as shown in
In one embodiment, the framing walls 118, 120 are static walls that do not move relative to each other. For example, these framing walls may move together as the entire thread box assembly moves, but each wall 118, 120 is unable to move separately from, in a different direction, etc., than the other wall 120, 118. These walls 118, 120 may be fixed in place and not pivot, rotate, or otherwise move relative to each other, at least in part due to the walls 118, 120 being coupled with each other by the internal walls and being coupled with the plate 114. Fixing these framing walls 118, 120 together so that the walls do not move relative to each other can provide for stronger, more rigid surfaces that the rail or rail ribbon may abut or contact, and can reduce the complexity of moving parts in the overall system relative to other thread boxes having complicated moving parts that may need to be coordinated with each other.
With the opening between the ends of the framing walls, however, the rail or rail ribbon may be at risk of sliding or falling out of the center opening of the thread box assembly. To prevent this from occurring, a closing body 126 may be provided.
The closing body may be formed from opposing bars 700, 702 (shown in
The opposing bars may be spaced apart by a distance that is sufficiently short for the interconnecting walls to fit between the framing walls 118, 120 of the framing body, as shown in
Another roller 122 may be coupled with and extend between the interconnecting walls of the closing body. Similar to the other roller, this roller may have one end coupled with one wall 704 and another end coupled with the other wall 706. This roller also may rotate about or around an axis 708 that is oriented parallel to the bars but perpendicular to the walls 704, 706. The axes of rotation for both rollers are parallel to each other in the illustrated embodiment, but alternatively may be perpendicular or oriented at another angle to each other. The rollers may be spaced apart from each other by a distance that allows the rail or rail ribbon to engage and roll along both rollers at the same time. Alternatively, the rollers may be spaced apart by a longer distance such that only one of the rollers engages the rail or rail ribbon at a time.
The closing body may include fastener openings 710 in the bars of the closing body. These fastener openings may only be at or near one end of the bars (e.g., closer to one end of the bars than the opposite end), as shown in
The fastener openings in the closing body and the framing body may be aligned (e.g., coaxial) with each other when the closing body is coupled with the framing body and rotated into a closed position, as shown in
In the closed position, the closing body and the framing body frame and define the central opening of the thread box assembly. The interconnecting walls of the closing body and the internal opposing supporting walls of the framing body may be positioned such that the interconnecting walls of the closing body engage the edges of the internal opposing supporting walls of the framing body. This engagement may ensure that the rollers are disposed at a distance that is sufficiently far to allow passage of the rail or rail ribbon between the rollers (and, optionally, to ensure that the rail or rail ribbon rolls along each of the rollers). The closing body may be pivoted or rotated about the axis through which the fastener openings are aligned to open the thread box assembly. This may occur when a rail or rail ribbon needs to be moved or unstuck, a roller requires maintenance, or the like.
The fewer moving parts of the thread box assembly relative to other thread boxes can reduce the complexity, need for repair, need for maintenance, etc. of the thread box assemblies described herein. There may not be multiple moving parts that require coordination or synchronizing movements of the parts, aside from the stationary rollers that roll as the rail or rail ribbon moves across the rollers. This can reduce the instances of failure and/or maintenance needed for the thread box assemblies described herein relative to other more complex thread boxes.
One or more contact pads (not shown) may be disposed on surfaces that experience friction or wear during normal use. The pads may be formed from a material selected to have a friction or wear profile desirable to the operator. When worn, the pads may be replaced with new pads.
A method for using the thread box assembly may include, at a first step, rotating the closing body to engage with the framing body and define the central opening of the thread box assembly. At a second step, a rail or rail ribbon may be inserted into the central opening. At a third step, the arm coupled with the thread box assembly may move the thread box assembly to a position that directs the rail or rail ribbon onto a surface to install or replace a rail of a track.
In one example, a thread box assembly is provided and may include a framing body that can be coupled with a moveable arm of a thread box system that positions rails or rail ribbons for installation or replacement of a track. The framing body may include external framing walls arranged in a general U-shape with an upward facing open side and two of the framing walls opposing each other and the framing walls extending from a plate coupled with the moveable arm, the framing walls extending from the plate to outer ends. The framing body may include framing supporting walls disposed between the external framing walls. The supporting walls may couple the framing walls with each other. The framing walls may be oriented generally parallel to each other and generally perpendicular to the plate. The supporting walls may be oriented generally parallel to each other and generally perpendicular to both the plate and to the framing walls. The assembly also may include a closing body that may include opposing elongated bars and opposing internal coupling walls. The internal coupling walls may connect the bars with each other. The elongated bars may be oriented perpendicular to the coupling walls. The closing body may be removably coupled to the framing body to define and surround a central opening of the thread box assembly through which the rails or rail ribbons extend during installation or replacement of the track without the closing body moving relative to the framing body during installation or replacement of the track.
The assembly also may include a roller that can be coupled with the framing body and may rotate relative to the framing body during passage of the rails or rail ribbons through the central opening defined by the framing body and the closing body. The assembly may include another roller coupled with the closing body that can rotate relative to the closing body during passage of the rails or rail ribbons through the central opening defined by the framing body and the closing body. The assembly also may include both of these rollers. The rollers may rotate around parallel axes.
Each of the external framing walls may include two of the outer ends. One of the outer ends of each of the external framing walls may include a first fastener opening shaped to receive a fastener. One end of each of the elongated bars of the closing body may include a second fastener opening shaped to receive the fastener. The first fastener openings of the external framing walls and the second fastener openings of the closing body may be positioned to be coaxially aligned with each other to receive the fastener or multiple ones of the fastener to secure the closing body to the framing body. The closing body may pivot relative to the framing body about or around the fastener or fasteners.
In another example, a thread box assembly may include a framing body that can be coupled with a moveable arm of a thread box system that positions rails or rail ribbons for installation or replacement of a track. The framing body may include external framing walls extending from a plate coupled with the moveable arm. The external framing walls may extend from the plate to outer ends. The assembly may include a closing body that can include opposing elongated bars. The closing body may be removably coupled to the framing body to define and surround a central opening of the thread box assembly through which the rails or rail ribbons extend during installation or replacement of the track without the closing body moving relative to the framing body during installation or replacement of the track.
The assembly may include a roller that may be coupled with the framing body and that can rotate relative to the framing body during passage of the rails or rail ribbons through the central opening defined by the framing body and the closing body, and/or another roller coupled with the closing body and configured to rotate relative to the closing body during passage of the rails or rail ribbons through the central opening defined by the framing body and the closing body. The rollers may rotate around parallel axes.
Each of the external framing walls may include two of the outer ends with only one of the two outer ends of each of the external framing walls including a first fastener opening shaped to receive a fastener. One end of each of the elongated bars of the closing body may include a second fastener opening shaped to receive the fastener. The first fastener openings of the external framing walls and the second fastener openings of the closing body may be positioned to be coaxially aligned with each other to receive the fastener or multiple ones of the fastener to secure the closing body to the framing body. The closing body may pivot relative to the framing body about or around the fastener or fasteners.
In another example, a thread box assembly may include a framing body configured to be coupled with a moveable arm of a thread box system that positions rails or rail ribbons for installation or replacement of a track. The framing body may include external framing walls arranged in a general U-shape, opposing each other, and extending from a plate coupled with the moveable arm. The external framing walls may extend from the plate to outer ends. The framing body may include supporting walls between the external framing walls. The supporting walls may couple the external framing walls with each other. The external framing walls may be oriented parallel to each other and perpendicular to the plate. The supporting walls may be oriented parallel to each other and perpendicular to the plate and to the external framing walls. One of the outer ends of each of the external framing walls may include a first fastener opening shaped to receive a fastener.
The assembly may include a closing body that can include opposing elongated bars and opposing internal coupling walls. The internal coupling walls may connect the bars with each other. The elongated bars may be oriented perpendicular to the coupling walls. One end of each of the elongated bars of the closing body may include a second fastener opening shaped to receive the fastener. The closing body can be removably coupled to the framing body to define and surround a central opening of the thread box assembly through which the rails or rail ribbons extend during installation or replacement of the track without the closing body moving relative to the framing body during installation or replacement of the track. The assembly may include a first roller that can be coupled with the framing body and a second roller that can be coupled with the closing body. The first and second rollers may rotate around parallel axes relative to the framing body and the closing body during passage of the rails or rail ribbons through the central opening.
The closing body may be fastened to the framing body to define and surround a central opening of the thread box assembly through which the rails or rail ribbons extend during installation or replacement of the track without the closing body moving relative to the framing body during installation or replacement of the track. The closing body may pivot relative to the framing body about or around the fastener or fasteners.
Use of phrases such as “one or more of . . . and,” “one or more of . . . or,” “at least one of . . . and,” and “at least one of . . . or” are meant to encompass including only a single one of the items used in connection with the phrase, at least one of each one of the items used in connection with the phrase, or multiple ones of any or each of the items used in connection with the phrase. For example, “one or more of A, B, and C,” “one or more of A, B, or C,” “at least one of A, B, and C,” and “at least one of A, B, or C” each can mean (1) at least one A, (2) at least one B, (3) at least one C, (4) at least one A and at least one B, (5) at least one A, at least one B, and at least one C, (6) at least one B and at least one C, or (7) at least one A and at least one C.
As used herein, an element or step recited in the singular and preceded with the word “a” or “an” do not exclude the plural of said elements or operations, unless such exclusion is explicitly stated. Furthermore, references to “one embodiment” of the invention do not exclude the existence of additional embodiments that incorporate the recited features. Moreover, unless explicitly stated to the contrary, embodiments “comprising,” “comprises,” “including,” “includes,” “having,” or “has” an element or a plurality of elements having a particular property may include additional such elements not having that property. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and do not impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means-plus-function format and are not intended to be interpreted based on 35 U.S.C. § 112(f), unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function devoid of further structure.
The above description is illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the subject matter without departing from its scope. While the dimensions and types of materials described herein define the parameters of the subject matter, they are exemplary embodiments. Other embodiments will be apparent to one of ordinary skill in the art upon reviewing the above description. The scope of the subject matter should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
This written description uses examples to disclose several embodiments of the subject matter, including the best mode, and to enable one of ordinary skill in the art to practice the embodiments of subject matter, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the subject matter is defined by the claims, and may include other examples that occur to one of ordinary skill in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
This application claims priority to U.S. Provisional Application No. 63/404,741 (filed 8 Sep. 2022), the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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63404741 | Sep 2022 | US |