The present invention generally relates to rail track cleaners and more particularly, the present invention pertains to a rail track cleaner vehicle that effectively and efficiently cleans the rail area across various rail platforms.
Trains are generally considered a safe and a convenient transportation by various travelers across the world. Generally, trains can be broadly categorized as electric trains, diesel trains or electro-diesel trains depending on the type of power source used to propel the train. Generally, modern trains operate electrically with the engine receiving power through a railway electrification system which can include but not limited to: overhead lines, live rails and so on.
Rail tracks enable movement of trains as they provide a running surface for the wheels of train. Due to various factors such as but not limited to; wear and tear, weather effect, prolonged use, train toilets, public use, potential fluid leakage from trains and so on, the train tracks becomes dirty and could produce foul smell which could be unpleasant from a traveler's perspective.
Considering an extensive large network of the rail tracks, only rail tracks of railway platform area is cleaned to save time and effort. The rail tracks of the railway platform area is cleaned manually by labor using hand tools such as hand brushes, scrubber, water buckets, water jets, washing cloths and so on. Manual cleaning of rail tracks could be potentially dangerous as generally, rail tracks have energized rails. Further, manual cleaning of rail tracks takes considerable time and effort and often requires re-routing and/or stopping the flow of incoming trains which is inconvenient for passengers travelling in the train.
Various devices have been attempted in the prior art to solve the above mentioned problem. For example, U.S. Pat. No. 6,758,145B1 discloses a model railroad track cleaning car having a cleaning element suspended between a pair of wheeled trucks. The cleaning element is an abrasive material that is affixed to the underside of a weighted chassis that is suspended from a pair of articulating arms connected to the respective wheeled trucks. The cleaning material is easily replaced by removing a pair of fasteners from the chassis. A spring tension apparatus is positioned between the articulating arm and the cleaning element chassis to selectively position the cleaning element over the model railroad tracks. A retaining wire is captured in the articulating arm and engages the corresponding truck to turn the articulating arm with the truck, thus positioning the cleaning element over the model railroad tracks even when traversing a curve. A thumb wheel is formed with a notch that receives the articulating arm to lock the thumb wheel into a selected position.
U.S. Pat. No. 8,371,229B1 discloses a track cleaning car that includes a base plate having a top surface, a bottom surface, a front end, and a rear end, a hole centrally disposed in the base plate with a motor suspended over the hole, the motor disposed from a floating plate compressibly mounted over the base plate on a plurality of springs, each of the plurality of springs disposed around each of a plurality of guide rods, the motor engaging a driveshaft to rotate a rotatable disk with a cleaning pad removably attachable thereto, and the track cleaning car having a photomicroprocessor sensible of the motion of the track cleaning car, the photomicroprocessor arresting the motor when sensing the track cleaning car is at rest.
The existing prior art(s) do not provide an effective solution due to its cumbersome design and difficulty in use. Thus, there is a need for a rail track cleaner vehicle that effectively and efficiently cleans the rail area across various rail platforms.
Before the present systems and methods, enablement are described, it is to be understood that this application is not limited to the particular systems, and methodologies described, as there can be multiple possible embodiments which are not expressly illustrated in the present disclosures. It is also to be understood that the terminology used in the description is for the purpose of describing the particular versions or embodiments only, and is not intended to limit the scope of the present application.
It is an object of the present invention to provide a rail track cleaner vehicle that is configured to efficiently and effectively clean the rail area.
It is an object of the present invention to provide a rail track cleaner vehicle that enables remote personnel to inspect the cleaning process.
It is an object of the present invention to provide a rail track cleaner vehicle that substantially reduces manual labor and effort to clean the rail area across various rail platforms.
It is an object of the present invention to provide a rail track cleaner vehicle that is powered by overhead rail lines.
It is an object of the present invention to provide a rail track cleaner vehicle that is powered by electric third rail.
It is an object of the present invention to provide a rail track cleaner vehicle that is battery-powered.
It is an object of the present invention to provide a rail track cleaner vehicle that is easily attachable to a rail vehicle.
Embodiments of the present invention disclose a rail track cleaner vehicle configured for cleaning rail area. The rail track cleaner vehicle comprising: a wheel assembly comprising a pair of front wheels and a pair of rear wheels longitudinally spaced from one another; a main frame connected to wheel assembly wherein the frame element comprises a first frame, a second frame and a third frame; a liquid sprayer assembly positioned on top of the first frame wherein the liquid sprayer assembly comprises a liquid storage tank, a spray pipe and at least one spray nozzle; an air blower assembly positioned on top of the second frame wherein the air blower assembly comprises a compressor, at least one air duct and an air outlet portion; a vacuum assembly positioned on top of the third frame wherein the vacuum assembly comprises a vacuum pump, a trash collector bin and at least one vacuum hose, an electric motor assembly positioned on top of the main frame for propelling the air blower assembly and the vacuum assembly.
In an embodiment, the rail track cleaner vehicle comprises an electric battery for powering the electric motor assembly.
In an embodiment, the rail track cleaner vehicle comprises an overhead current collector to collect power from overhead lines.
In an embodiment, the rail track cleaner vehicle comprises a bottom power collector to collect power from electric third rail.
In an embodiment, the rail track cleaner vehicle comprises a coupling to removably connect the rail track cleaner vehicle with other rail vehicle.
In an embodiment, the rail track cleaner vehicle comprises a wireless communication module for enabling wireless connection to a remote device.
In an embodiment, the rail track cleaner vehicle comprises at least one optical camera.
In an embodiment, the rail track cleaner vehicle comprises a vehicle controller to control various operational parameters of the rail track cleaner vehicle.
In an embodiment, the rail track cleaner vehicle comprises an operator cabin to control various operational parameters of the rail track cleaner vehicle.
In an embodiment, the wheel assembly comprises a wheel adjusting subassembly for adjusting ground clearance of the rail track cleaner vehicle.
In an embodiment, the liquid sprayer assembly comprises a flow control element.
Embodiments of the present invention disclose a method of cleaning rail area comprising the steps of:—spraying a liquid in the rail area, pushing the trash from the rail track to the edge of the platform by using pressurized air; collecting the trash from the edge of the platform in a trash collector bin by using vacuum.
Various objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the embodiments of the invention, along with the accompanying drawings in which like numerals represent like components.
The foregoing summary, as well as the following detailed description of preferred embodiments, is better understood when read in conjunction with the appended drawings. There is shown in the drawings example embodiments, however, the application is not limited to the specific system and method disclosed in the drawings.
Some embodiments, illustrating its features, will now be discussed in detail. The words “comprising,” “having,” “containing,” and “including,” and other forms thereof, are intended to be equivalent in meaning and be open ended in that an item or items following any one of these words is not meant to be an exhaustive listing of such item or items, or meant to be limited to only the listed item or items. It must also be noted that as used herein and in the appended claims, the singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise. Although any methods, and systems similar or equivalent to those described herein can be used in the practice or testing of embodiments, the preferred methods, and systems are now described. The disclosed embodiments are merely exemplary.
The various features and embodiments of a rail track cleaner vehicle of the present invention will now be described in conjunction with the accompanying figures, namely
The wheel assembly 110 comprises a pair of front wheels 112 and a pair of rear wheels 114 longitudinally spaced from one another. Each of the front wheels 112 and the rear wheels 114 comprise a wheel adjusting subassembly 116 for adjusting ground clearance of the rail track cleaner vehicle 100. Each of the front wheels 112 and the rear wheels 114 is connected to the main frame 120 through a wheel adjusting subassembly 116. The wheel adjusting subassembly(s) 116 adjusts distance of the main frame 120 from the centre of the front wheels 112 and the rear wheels 114, thereby adjusting the overall height of the rail track cleaner vehicle 100. The wheel adjusting subassembly 116 could include but not limited to: hydraulic screw, air damper, air piston, hydraulic lift, shock absorber, height adjustable suspension and so on. In an embodiment, the wheel adjusting subassembly 116 is electrically connected to a vehicle controller 180 which will be described in greater detail in the below description. The wheel assembly 110 enables the rail track cleaner vehicle 100 to propel on the rail track 12. In an embodiment (not shown in figures), the wheel assembly 110 is rotationally coupled to electric motor assembly 160 to propel the rail track cleaner vehicle 100 on the rail track 12.
In another embodiment, the wheel assembly 110 could be rotationally connected to other power source (not shown in figures) of the rail track cleaner vehicle 100 such as but not limited to: diesel engine, petrol engine, hybrid engine, gas turbine and so on.
The main frame 120 is connected to wheel assembly 110 wherein the main frame 120 comprises a first frame 122, a second frame 124 and a third frame 126. The main frame 120 is divided into the first frame 122, the second frame 124 and the third frame 126. The second frame 124 is positioned between the first frame 122 and the third frame 126. The main frame 120 is capable of supporting various loads of the rail track cleaner vehicle 100. The main frame 120 is made up of a substantially rigid material such as but not limited to: steel, aluminum, iron, alloys, high strength carbon fiber and so on. Further, the main frame 120 is connected to a vehicle body frame 128 which defines the overall structure of the rail track cleaner vehicle 100.
The liquid sprayer assembly 130 is positioned on top of the first frame 122 wherein the liquid sprayer assembly 130 comprises a liquid storage tank 132, a spray pipe 134 and a plurality of spray nozzles 136. The spray pipe 134 is connected to the outlet of the liquid storage tank 132 and the plurality of spray nozzles 136 are positioned downstream of the spray pipe 134. The liquid storage tank 132 comprises a removable lid 133 to permit filling of the liquid in the liquid storage tank 132 wherein the liquid could include but not limited to: plain water, soapy water, detergent water and so on. The liquid sprayer assembly 130 comprises a flow control element 138. In an embodiment, the flow control element 138 is a mechanical one way valve manually operated by a human operator. In another embodiment, the flow control element 138 is an electronically controlled valve electrically connected to a vehicle controller 180 which will be described in greater detail in the below description. The liquid sprayed from the liquid sprayer assembly 130 wets the dust particles of trash such that dust particles does not rise up from the rail area during next process i.e. pressurized air blowing on rail track 12.
The air blower assembly 140 is positioned on top of the second frame 124 wherein the air blower assembly 140 comprises a compressor 142, at least one air duct 144 and an air outlet portion 146. The air duct 144 is connected to the outlet of the compressor 142 and the air outlet portion 146 is positioned downstream of the air duct 144. In an embodiment, the compressor 142 is a two stage compressor. The air outlet portion 146 facilitates passage of pressurized air from the compressor 142 through the air duct 144(s) to the rail track 12. The air outlet portion 146 comprises a plurality of air distribution outlets 147. The pressurized air from the air distribution outlets 147 pushes the trash from the rail track 12 to the edge of the platform 14.
The vacuum assembly 150 is positioned on top of the third frame 126 wherein the vacuum assembly 150 comprises a vacuum pump 152, a trash collector bin 154 and a plurality of vacuum hoses 156. The trash collector bin 154 is connected to the suction port of the vacuum pump 152 and the vacuum hoses 156 are positioned downstream of the trash collector bin 154. Each vacuum hose 156 has a suction port 157. The vacuum pump 150 causes suction of trash such that the trash from the edge of the platform 14 is pulled due to suction affect through the suction ports 157 of plurality of vacuum hoses 156 in the trash collector bin 154. As shown in
In an embodiment, the trash collector bin 154 is removable such that accumulated trash in the trash collector bin 154 can be removed from the rail track cleaner vehicle 100 by removing the trash collector bin 154 from the rail track cleaner vehicle 100. Afterwards, the trash collector bin 154 is emptied out by pouring the trash out from the trash collector bin 154 in a garbage facility. Afterwards, the emptied trash collector bin 154 is re-installed in the rail track cleaner vehicle 100. In another embodiment, the trash collector bin 154 is one time use only such that the trash collector bin 154 is discarded after single use when the trash collector bin 154 is completely full of trash. In another embodiment, the trash collector bin 154 has a trash outlet port 155 (not shown in figures) to facilitate removal of trash such that the trash could be removed from the rail track cleaner vehicle 100 by merely opening the trash outlet port 155 (not shown in figures) without removing the trash collector bin 154 from the rail track cleaner vehicle 100.
The electric motor assembly 160 is positioned on top of the main frame 120 for propelling the air blower assembly 140 and the vacuum assembly 150. The electric motor assembly 160 could include electric drives capable of providing rotational torque to the air blower assembly 140 and the vacuum assembly 150. The electric drives could include but not limited to: DC motors, AC motors, servo motors, stepper motors and so on. The electric motor assembly 160 comprises a variable frequency drive 161 that independently controls rotational speeds of each of the air blower assembly 140 and the vacuum assembly 150. The air blower assembly 140 is rotationally connected to the variable frequency drive 161 by a shaft 163. The vacuum assembly 150 is rotationally connected to the variable frequency drive 161 by a shaft 165. The variable frequency drive 161 is electrically connected to the controller 180 which will be described in greater detail in the below description. In an embodiment (not shown in figures), the electric motor assembly 160 is rotationally coupled to the wheel assembly 110 to propel the rail track cleaner vehicle 100 on the rail track 12.
The Rail track cleaner vehicle 100 comprises a plurality of optical camera 182. The optical camera(s) 182 captures real time image of the rail area 10. In an embodiment, the optical camera(s) 182 is electrically connected to the controller 180 which will be described in greater detail in the below description. The controller 180 directs the image output of the optical camera 182 in a display screen 183. As shown in
Further, the rail track cleaner vehicle 100 comprises a vehicle controller 180 which will now be described in detail. The vehicle controller 180 controls various operational parameters of the rail track cleaner vehicle 100. In an exemplary embodiment, the vehicle controller 180 is electrically connected to the flow control element 138, a wheel adjusting subassembly 116, variable frequency drive 161, and the optical camera(s) 182. The vehicle controller 180 instructs/controls the flow control element 138, the wheel adjusting subassembly 116, the variable frequency drive 161, and the optical camera(s) 182. In an embodiment, the vehicle controller 180 is automatically controlled by a preprogrammed logic/algorithm to ensure efficient and effective cleaning of the rail area 10 by the rail track cleaner vehicle 100.
In another embodiment, the vehicle controller 180 autonomously propels the rail track cleaner vehicle 100. The rail track cleaner vehicle 100 could comprise sensors (not shown in figures) such as but not limited to: LIDAR, compasses, odometers, inclinometers, gyroscopes, cameras for triangulation, laser and ultrasound range finders, and infrared technology. The sensors could communicate with the vehicle controller 180 such that the rail track cleaner vehicle 100 is self propelled.
In another embodiment as shown in
In an embodiment, the vehicle controller 180 enables a remote personnel to remotely propel the rail track cleaner vehicle 100. The wireless communication module 190 is electrically connected to the controller 180. Further, a remote device 50 is wirelessly connected to the wireless communication module 190 such that a user can remotely operate a remote device 50 to remotely propel the controller 180.
In another embodiment, the controller 180 includes a manual interface such as buttons, touchpad, switches and so on wherein an operator can manually control the Rail track cleaner vehicle 100 by providing manual input in the controller 180.
The Rail track cleaner vehicle 100 comprises a coupling 170 to removably connect the rail track cleaner vehicle 100 with other rail vehicle 40. The coupling 170 could include but not limited to: link and pin coupling, radial couplers, bell and hook couplers, centre buffer couplers or any other coupling conventionally known in the art. The coupling 170 permits safe carrying of Rail track cleaner vehicle 100 in case of power malfunction in the Rail track cleaner vehicle 100. A rail vehicle 40 such as but not limited to: train engine, Passenger car and so on could be removably coupled to the rail track cleaner vehicle 100 by connecting the coupling 170 of the rail track cleaner vehicle 100 with the rail vehicle 40.
The rail track cleaner vehicle 100 further comprises various conventional parts such as but not limited to: brake system, pneumatic lines, axles, suspension system, warning system and so on typically required to operate a rail vehicle on the rail tracks. In an embodiment (not shown in figures), the electric motor assembly 160 is rotationally coupled to the wheel assembly 110 to propel the rail track cleaner vehicle 100 on the rail track 12.
In another embodiment, the rail track cleaner vehicle 100 could include other power source such as but not limited to: diesel engine, petrol engine, hybrid engine, gas turbine and so on to propel the rail track cleaner vehicle 100 on the rail track 12. The other power source could be rotationally connected to the wheel assembly 110 to propel the rail track cleaner vehicle 100 on the rail track 12.
Referring to
As shown in
As shown in
In an embodiment, the electric battery 162 is rechargeable such that the rail track cleaner vehicle 100′ could be docked at a charging point (not shown in figures) and the electrical battery 162 could be charged at the charging point (not shown in figures). In another embodiment, the electric battery 162 is removable such that a depleted electric battery 162 could be replaced by a fully charged electric battery 162 by merely removing the depleted electric battery 162 and installing fully charged electric battery 162 in the rail track cleaner vehicle 100′.
As shown in
As shown in
In an embodiment (not shown in figures), the bottom power collector 166 is not positioned between the pair of front wheels 112 when the electric third rail 30 is positioned outside the gap of rail tracks 12. Instead, the bottom power collector 166 is positioned outside the gap between the pair of front wheels 112. This design enables the bottom power collector 166 to contact the electric third rail 30 wherein the electric third rail 30 is positioned outside the gap of rail tracks 12.
Referring to
In an embodiment, a display screen 183 is installed in the operator cabin 194 such that the human operator can visually see the rail area 10 and based on the image output of the optical camera 182 in the display screen 183, he/she can efficiently clean the dirty rail area 10.
Referring to
In another embodiment, a rail vehicle 40 such as but not limited to: a passenger train is connected to the rear of the rail track cleaner vehicle 100 when the rail vehicle 40 is travelling to its destination. The rail vehicle 40 carries passenger/goods while the rail track cleaner vehicle 100 cleans the rail area 10. This configuration of the rail vehicle 40 connected to the rail track cleaner vehicle 100 permits clean travel such that the rail area 10 dirtied/polluted by the rail vehicle 40 is cleaned by the rail track cleaner vehicle 100.
An exemplary method of cleaning a rail area 10 will now be described in detail with reference to
It should be understood that the term “rail area” 10 is a broad term and it comprises rail track 12 and the surroundings close to the rail track 12. In an embodiment, the “rail area” could be the distance between the edges of the platform 14. It should be understood that the term “rail vehicle” 40 is a broad term and it comprises any vehicle capable of running on the rail track 12. The rail vehicle 40 could include but not limited to: freight train, high speed trains, diesel locomotive unit, railcar, tank locomotive, MAGLEV trains, aero train, passenger train, steam locomotive and so on. Further, it should be understood that the rail track cleaner vehicle (100, 100′, 100″, 100′″) is configured to clean a rail area 12 wherein the rail area 12 could be any passage that is suited for travel of a rail vehicle such as but not limited to: railway platform, metro train platform, subway train passage, railway path between two stations, railway vehicle loading area, railway vehicle unloading area, railway vehicle maintenance and inspection area and so on.
It should be understood that the rail track cleaner vehicle (100, 100′, 100″, 100′″) does not necessarily require edges of the platform 14 for collecting trash in the trash collector bin 154. Broadly speaking, the rail track cleaner vehicle (100, 100′, 100″, 100′″) could effectively and efficiently function in rail areas that does not have platform edges i.e. open rail areas with little to no variation.
It should be understood that the rail track cleaner vehicle (100, 100′, 100″, 100′″) does not necessarily require edges of the platform 14 for collecting trash in the trash collector bin 154. Broadly speaking, the rail track cleaner vehicle (100, 100′, 100″, 100′″) could effectively and efficiently function in rail areas that does not have platform edges i.e. open rail areas with little to no variation.
The rail track cleaner vehicle (100, 100′, 100″, 100′″) of the present invention including various components, parts thereof may be configured in many different shapes, sizes and using different kinds of materials, including but not limited to metals, plastics, ceramics, composites, polymers, rubber, silicone and one should not construed these aspects to be a limiting factor for the invention disclosed herein.
It should be understood that the various components and assemblies of the various embodiments of rail track cleaner vehicle (100, 100′, 100″, 100′″) of the present invention are similar and interchangeable. It is obvious to the one skilled in the art that the various components and assemblies of the rail track cleaner vehicle (100, 100′, 100″, 100′″) of one embodiment of the present invention could be considered for other embodiments with little or no variation.
It should be understood according to the preceding description of the present invention that the same is susceptible to changes, modifications and adaptations, and that the said changes, modifications and adaptations fall within scope of the appended claims.