The present invention relates to a railcar bogie frame and a bogie including the railcar bogie frame.
In many cases, a pair of air springs as secondary suspensions are mounted on a bogie frame of a bogie of a railcar so as to be spaced apart from each other in a car width direction.
PTL 1: Japanese Laid-Open Patent Application Publication No. 2016-88403
An interval between the pair of air springs differs depending on the specification of the type of each car. Therefore, a support structural portion of the air spring of the bogie frame needs to be changed depending on the type of each car. However, since the bogie frame is an important strength member configured to receive a carbody load through the air springs, the layout of the support structural portion of the air spring of the bogie frame may be limited by reinforcement. Therefore, each time the type of the car changes, the entire bogie frame needs to be redesigned from the viewpoint of the strength, the layout, and the like, and the assembly procedure also needs to be reconsidered.
An object of the present invention is to: standardize most parts of a bogie frame among the types of cars among which the position of an air spring is different; and improve a design efficiency and assembly work efficiency of a bogie.
A railcar bogie frame according to one aspect of the present invention includes: a pair of cross beam main bodies extending in a car width direction; longitudinal members located at both respective car width direction side portions of the pair of cross beam main bodies, the longitudinal members being perpendicular to the cross beam main bodies and including respective insertion spaces, the insertion spaces being located between the pair of cross beam main bodies and extending in the car width direction; lower plates located at both respective car width direction side portions of the pair of cross beam main bodies and extending between the pair of cross beam main bodies; and lateral members inserted through the respective insertion spaces and extending in the car width direction, the lateral members being joined to respective upper surfaces of the lower plates and also joined to respective edge portions of the longitudinal members which portions form the respective insertion spaces. Each of the lateral members includes: a columnar member including an inserting space into which a tubular portion is inserted, the tubular portion projecting downward from a bottom wall portion of an air spring; and a pair of reinforcing members adjacently arranged at both respective sides of the columnar member in the car width direction.
According to the above configuration, the lateral member including the columnar member into which the tubular portion of the air spring is inserted is inserted through the insertion space formed at the longitudinal member. Therefore, the position of the air spring in the car width direction can be easily changed only by changing the length of the lateral member such that the position of the columnar member of the lateral member in the car width direction is changed. On this account, most parts of the bogie frame can be standardized among the types of the cars among which the position of the air spring is different. Thus, the strength design of the bogie frame is facilitated, and the design efficiency improves.
According to the present invention, most parts of the bogie frame can be standardized among the types of the cars among which the position of the air spring is different, and the design efficiency and assembly work efficiency of the bogie can be improved.
Hereinafter, embodiments will be described with reference to the drawings. In the following description, a direction in which a railcar travels and a carbody extends is defined as a car longitudinal direction, and a lateral direction perpendicular to the car longitudinal direction is defined as a car width direction. The car longitudinal direction is also referred to as a front-rear direction, and the car width direction is also referred to as a left-right direction.
The car width direction end portions of the cross beam 5 are coupled to the axle boxes 9 by, for example, axle beam type axle box suspensions 10. Each of the axle box suspensions 10 includes an axle beam 11 extending from the axle box 9 in the car longitudinal direction toward the cross beam 5. The bogie frame 4 includes receiving seats 12 each projecting from the cross beam 5 toward the axle beams 11, and a tip end portion of each axle beam 11 is elastically coupled to the receiving seat 12 through a rubber bushing (not shown). A pair of axle boxes 9 provided away from each other in the car longitudinal direction support both respective longitudinal direction end portions 13b of each of plate springs 13 extending in the car longitudinal direction. Longitudinal direction middle portions 13a of the plate springs 13 support the respective car width direction end portions of the cross beam 5 from below. With this, the cross beam 5 is supported by the axle boxes 9 through the plate springs 13. To be specific, the plate spring 13 has both the function of a primary suspension and the function of a conventional side sill.
The middle portion 13a of the plate spring 13 is arranged lower than the end portions 13b of the plate spring 13, and the plate spring 13 has a bow shape that is convex downward in a side view. The plate spring 13 is made of fiber-reinforced resin. A pressing member 14 having a circular-arc lower surface that is convex downward is provided at a lower portion of each car width direction end portion of the cross beam 5. The pressing member 14 is placed on the middle portion 13a of the plate spring 13 from above and separably contacts the middle portion 13a of the plate spring 13. To be specific, the pressing member 14 is brought into contact with an upper surface of the plate spring 13 by gravitational downward force from the cross beam 5 without fixing the plate spring 13 to the pressing member 14 in an upper-lower direction. To be specific, the pressing member 14 is not fixed to the plate spring 13 by a fixture, but the contact of the pressing member 14 with the upper surface of the plate spring 13 is kept by contact pressure generated by the gravitational downward force from the cross beam 5 and reaction force of the plate spring 13 with respect to the gravitational downward force. With this, the plate spring 13 can swing while changing a region pressed against the lower surface of the pressing member 14. It should be noted that the pressing member 14 may be directly placed on an upper surface of the middle portion 13a of the plate spring 13 or may be indirectly placed on the upper surface of the middle portion 13a of the plate spring 13 through an interposed member (for example, a buffer sheet).
A supporting member 15 is attached to an upper end portion of each axle box 9, and the end portion 13b of the plate spring 13 is supported by the axle box 9 from below through the supporting member 15. An upper surface of the supporting member 15 is inclined toward a bogie middle side in a side view. The end portion 13b of the plate spring 13 is placed on the supporting member 15 from above without being fixed to the supporting member 15 in the upper-lower direction. The supporting member 15 includes a base member 16 (for example, a vibrationproof rubber) and a receiving member 17. The base member 16 is provided on the axle box 9. The receiving member 17 is provided and positioned on the base member 16. The receiving member 17 includes a recess in which the end portion 13b of the plate spring 13 is accommodated, and the recess is open toward an upper side and the bogie middle side. A sheet (for example, a rubber sheet) having lower hardness than the plate spring 13 and the receiving member 17 is sandwiched between a bottom surface of the recess of the receiving member 17 and the end portion 13b of the plate spring 13.
The cross beam main bodies 21 are a pair of tubular members (for example, square pipes) arranged away from each other in the car longitudinal direction. Both longitudinal direction ends of the cross beam main bodies 21 are closed such that auxiliary air chambers for the air springs 2 are formed inside the cross beam main bodies 21. In a state where each of the coupling members 22 are arranged between the pair of cross beam main bodies 21, the coupling member 22 is perpendicular to the cross beam main bodies 21 and is joined to the pair of cross beam main bodies 21.
The longitudinal members 23 are located at both respective car width direction side portions of the cross beam main bodies 21. Each of the longitudinal members 23 is arranged between the pair of cross beam main bodies 21 and is perpendicular to the cross beam main bodies 21. An insertion space S1 extending in the car width direction is formed at each longitudinal member 23. In the present embodiment, the longitudinal member 23 is constituted by a first longitudinal member 31 and a second longitudinal member 32. The first longitudinal member 31 is joined to one of the pair of cross beam main bodies 21, and the second longitudinal member 32 is joined to the other of the pair of cross beam main bodies 21. A gap is formed between the first longitudinal member 31 and the second longitudinal member 32, and this gap is the insertion space S1. The longitudinal member 23 has, for example, an inverted U-shaped cross section when viewed from the car longitudinal direction.
The lower plates 24 are located under both respective car width direction side portions of the pair of cross beam main bodies 21. Each of the lower plates 24 is joined to lower surfaces of the pair of cross beam main bodies 21 so as to extend between the pair of cross beam main bodies 21. A groove portion 24a extending in the car longitudinal direction is formed on a lower surface of each lower plate 24 such that the pressing member 14 is fitted in the groove portion 24a. A lower end of the first longitudinal member 31 and a lower end of the second longitudinal member 32 are joined to an upper surface of the lower plate 24.
Each of the lateral members 25 is inserted through the insertion space S1 and extends in the car width direction. A lower end of the lateral member 25 is joined to the upper surface of the lower plate 24. In other words, in a state where the lateral member 25 is not inserted through the insertion space S1, the insertion space S1 is closed by the lower plate 24 from below but is open upward and in the car width direction. Edge portions of the first and second longitudinal members 31 and 32 which portions form the insertion space S1 are joined to the lateral member 25.
The lateral member 25 is constituted by a columnar member 33, a first reinforcing member 34, and a second reinforcing member 35. The columnar member 33 is a prismatic body extending in a vertical direction. The columnar member 33 includes an inserting space S2 extending in the vertical direction, and a tubular portion 2a projecting downward from a bottom wall portion of the air spring 2 is inserted into the inserting space S2. The inserting space S2 communicates with internal spaces (auxiliary air chambers) of the cross beam main bodies 21 through a passage forming body (not shown; for example, a pipe). The columnar member 33 projects upward beyond the longitudinal member 23, the first reinforcing member 34, the second reinforcing member 35, and the cross beam main bodies 21. The columnar member 33 is located outside the longitudinal member 23 in the car width direction. The columnar member 33 is not limited to the prismatic body and may be a columnar body. The shape of the columnar member 33 is not limited to these.
The first reinforcing member 34 is adjacently located at an inside of the columnar member 33 in the car width direction and is joined to the columnar member 33. The first reinforcing member 34 extends in the car width direction. The first reinforcing member 34 is inserted through the insertion space S1 and is joined to the edge portions of the first and second longitudinal members 31 and 32 which portions form the insertion space S1. The second reinforcing member 35 is adjacently located at an outside of the columnar member 33 in the car width direction and is joined to the columnar member 33. The first reinforcing member 34 and the second reinforcing member 35 are different in length in the car width direction from each other. Each of an upper surface of the first reinforcing member 34 and an upper surface of the second reinforcing member 35 is the same in height as an upper surface of the longitudinal member 23. However, the upper surface of the first reinforcing member 34 does not have to be the same in height as the upper surface of the longitudinal member 23 as long as the first reinforcing member 34 is accommodated in the insertion space S1.
A first car longitudinal direction side surface of the first reinforcing member 34, a first car longitudinal direction side surface of the second reinforcing member 35, and a first car longitudinal direction side surface of the columnar member 33 are parallel to the car width direction and are formed on the same plane. A second car longitudinal direction side surface of the first reinforcing member 34, a second car longitudinal direction side surface of the second reinforcing member 35, a second car longitudinal direction side surface of the columnar member 33 are parallel to the car width direction and are formed on the same plane. Each of the first reinforcing member 34 and the second reinforcing member 35 has an inverted U-shaped cross section when viewed from the car width direction.
Each of the upper plates 26 is arranged above the longitudinal member 23 and the lateral member 25 and joined to upper surfaces of the pair of cross beam main bodies 21 so as to extend between the pair of cross beam main bodies 21. The upper plate 26 includes a through hole 26a through which the columnar member 33 penetrates upward. The air spring 2 is placed on the upper plate 26. The upper plate 26 extends inward in the car width direction to a position above the coupling member 22. The upper plate 26 is joined to an upper end of the coupling member 22. A lightening hole 26b is formed at a region of the upper plate 26 in a plan view, the region being located between the coupling member 22 and the lateral member 25.
The pressing member 14 includes a circular-arc lower surface 14a that is convex downward in a side view of the bogie. To be specific, in a side view of the bogie 1, the pressing member 14 has such a shape as to gradually decrease in thickness from a middle portion thereof toward both car longitudinal direction end portions thereof. The lower surface 14a of the pressing member 14 presses the middle portion 13a of the plate spring 13 downward. The position of a center of the pressing member 14 in the car longitudinal direction coincides with the position of a center of the plate spring 13 in the car longitudinal direction.
The upper plate 26 is a flat plate extending in the car width direction, and the air spring 2 (see
According to the above-described configuration, the lateral member 25 including the columnar member 33 into which the tubular portion 2a of the air spring 2 is inserted is inserted through the insertion space 51 formed at the longitudinal member 23. Therefore, the position of the air spring 2 in the car width direction can be changed only by changing the length of the lateral member 25 such that the position of the columnar member 33 of the lateral member 25 in the car width direction is changed. On this account, most parts of the bogie frame 4 can be standardized among the types of the cars among which the position of the air spring is different. Thus, the strength design of the bogie frame 4 is facilitated, and the design efficiency and the assembly work efficiency improve.
The first car longitudinal direction side surface of the first reinforcing member 34, the first car longitudinal direction side surface of the second reinforcing member 35, and the first car longitudinal direction side surface of the columnar member 33 are parallel to the car width direction and are formed on the same plane, and the second car longitudinal direction side surface of the first reinforcing member 34, the second car longitudinal direction side surface of the second reinforcing member 35, and the second car longitudinal direction side surface of the columnar member are parallel to the car width direction and are formed on the same plane. Therefore, even when the lateral member 25 is changed such that the position of the columnar member 33 of the lateral member 25 in the car width direction is changed, the position where the lateral member 25 and the lower plate 24 are joined to each other is substantially the same, and therefore, the difference of the strength of the bogie frame 4 among the types of the cars among which the position of the air spring is different can be further suppressed.
The columnar member 33 penetrates the upper plate 26 extending between the pair of cross beam main bodies 21, and the upper plate 26 contacts the first reinforcing member 34, the second reinforcing member 35, and the like from above. Therefore, the air spring 2 can be stably supported by the upper plate 26 and also by the first reinforcing member 34, the second reinforcing member 35, and the like which support the upper plate 26 from below. The longitudinal member 23 is arranged at a position overlapping the pressing member 14 when viewed from above and is joined to the lower plate 24. Therefore, the load from the air spring 2 is transmitted through the longitudinal member 23, the lower plate 24, and the pressing member 14 to the plate spring 13 in the vertical direction. Thus, a biased load can be prevented from being transmitted from the pressing member 14 to the plate spring 13.
As shown in
The present invention is not limited to the above embodiments, and modifications, additions, and eliminations may be made with respect to the configurations of the embodiments. Some of components in one embodiment may be applied to another embodiment. Some of components in an embodiment may be separated and extracted arbitrarily from the other components in the embodiment. For example, the insertion space 51 in Embodiment 1 may be a cutout formed at one longitudinal member coupling the pair of cross beam main bodies 21. Each of the cross sectional shape of the first longitudinal member 31 and the cross sectional shape of the second longitudinal member 32 is not limited to the inverted U shape and may be the other shape. Each of the cross sectional shape of the first reinforcing member 34 and the cross sectional shape of the second reinforcing member 35 is not limited to the inverted U shape and may be the other shape. The upper plate 26 is only required to be arranged under at least the air spring 2 and does not have to extend to the position above the coupling member 22. An installation height of the air spring 2 can be adjusted depending on the type of the car by changing the length of the tubular portion 2a. However, in a case where the upper plate 26 is configured to include a recess that supports the air spring 2 from below and is recessed downward when viewed from the car width direction, the installation height of the air spring can be changed depending on the type of the car by changing the depth of the recess of the upper plate 26 in designing.
1, 101 bogie
2 air spring
2
a tubular portion
3 carbody
4, 104 bogie frame
5 cross beam
6 axle
8 bearing
9 axle box
13 plate spring
13
a middle portion
13
b end portion
14 pressing member
14
a lower surface
21, 121 cross beam main body
23 longitudinal member
24 lower plate
25 lateral member
26 upper plate
26
a through hole
26
c recess
31 first longitudinal member
32 second longitudinal member
33 columnar member
34 first reinforcing member
35 second reinforcing member
S1, S3 insertion space
S2 inserting space
Number | Date | Country | Kind |
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2017-032047 | Feb 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/003700 | 2/2/2018 | WO | 00 |