Railcar cleaning method and apparatus

Abstract

A mobile vacuum cleaner for removing particulate materials from a chamber of a railcar or container is mounted on a motor truck operable to locate the vacuum cleaner adjacent a railcar. The cleaner has a material pick-up hose connected to a box and a motor driven fan for drawing air through the hose and box to pick up particulate materials from the chamber of the railcar and transport the particulate materials to the box. A lift device mounted on the truck has articulated booms and a work person carrier that can be located in the chamber of the railcar allowing the work person to move the hose adjacent the particulate material in the chamber and visually observe the cleaning operation.

Description

FIELD OF THE INVENTION

The invention is in the field of mobile equipment for cleaning bulk and particulate materials from railcars, truck trailers, and containers. The mobile equipment includes a motor vehicle or truck having a vacuum cleaning apparatus and a life device for moving a work person carrier and work person on the carrier to a location within the chamber of the railcar or container to enable the work person to control the location of a vacuum hose to pick up particulate materials in the chamber.

BACKGROUND OF THE INVENTION

Mobile pneumatic granular material conveying systems are used to unload and transport granular materials from vehicles, such as railcars, barges, and ship holds, to storage silos and factories. G. V. Aalst in U.S. Pat. No. 4,659,262 describes such a mobile pneumatic granular material conveying system having an articulated vacuum arm supporting a hose for carrying material from an intake nozzle to a material storage tank. An operator located near the material storage structure uses a remote control device to position the vacuum arm to locate the nozzle in the material so that the material is drawn into the hose and transported to a storage tank. A vacuum machine and boom mounted on a motor truck is disclosed by H. J. Davis in U.S. Pat. No. 5,142,732. The boom supports a material pick up hose and a bulk material separator operable to remove heavy bulk materials without materially reducing the vacuum in the hose. These vacuum conveying and boom structures do not allow the work person to be positioned in the chamber or space being cleaned during the cleaning process. The work person is not in a position that allows for visual inspection of the chamber and movement of the material pick up hose to a location to effectively and efficiently remove particulate materials from the chamber of a railcar or container. Railcars have bottom gates that allow the bulk load carried by the railcar to be unload by allowing the load to flow down. Residual load or particulate materials adhere to the walls of the railcar or remain in the chamber of the railcar. The residual particulate material are removed from the chamber of the railcar with the vacuum cleaning apparatus of the invention.

SUMMARY OF THE INVENTION

The invention is a method and an apparatus for cleaning chambers and spaces of railcars, truck trailers, containers, and structures for accommodating bulk or particulate materials, such as grain, sand, plastic pellets, ore and fly ash. The work person has direct visual inspection and control of the cleaning operation to efficiently and effectively remove particulate materials from the chambers. A motor truck is used to transport a vacuum cleaner and movable lift device supporting a work person carrier, such as a basket used to support a work person. The truck is driven to a location adjacent an open top railcar, truck trailer, or container having a chamber with residual particulate materials. The vacuum cleaner has an elongated hose that is extended into the chamber. The hose has an air inlet opening which allows particulate material to be drawn into the hose and transported to a box used to store the particulate materials. The lift device is operable to position the work person carrier and work person thereon within the chamber to allow the work person to visually locate and manipulate the position of the hose and it's air inlet opening adjacent the particulate material so that the particulate material is drawn into the hose. This allows the work person to clean the railcar chamber in minimum time and will reduce labor.

The vacuum cleaner has a box or housing with an enclosed internal chamber coupled to a motor driven fan. The fan operates to draw air from the chamber of the bin and move air through air inlet opening and hose to transport particulate materials to the bin. The lift device has a stand mounted on the truck. A first or main boom pivotally connected to the stand is selectively raised and lowered with a first hydraulic cylinder. A second boom is pivotally connected to the outer or remote end of the main boom. A second hydraulic cylinder is pivotally connected to the main boom and a toggle linkage. The toggle linkage has pairs of links pivotally connected to the first and second booms. The second cylinder operates to move the toggle linkage to a folded position to move the second boom to an extended position relative to the first boom. When the second cylinder is elongated the toggle linkage is extended and moves the second boom to a folded storage position adjacent a side of the first boom. The work person on the work person carrier located in the chamber of the railcar operates controls mounted on the second boom to actuate the first and second cylinders and a turntable operable to swing the left device about an upright axis. The work person operates the controls to change the up, down, and lateral locations of the work person carrier. The work person on the carrier manipulates the hose to clear the chamber of the railcar or container of particulate material and visually observe the cleaning of the chamber. The hose can be attached to the second boom or work person carrier to permit the movement of the second boom to change the location of the hose relative to the chamber of the railcar.

DESCRIPTION OF THE DRAWINGS

FIG. 1 is a side elevational view of a vacuum railcar cleaner truck having an articulated lift device and a work person carrier constructed in accordance with the present invention;

FIG. 2 is a top plan view of the truck, lift booms, and work person carrier of FIG. 1;

FIG. 3 is a side elevational view of the articulated booms of the lift device and work showing the booms in folded positions;

FIG. 4 is a top plan view of the outer ends of the booms of FIG. 3;

FIG. 5 is a side elevational view of the articulated booms in extended position with the work person carrier located within the load chamber of an open top railcar; and

FIG. 6 is a top plan view of the vacuum railcar cleaner truck and open top railcar showing the method of cleaning the railcar.

DESCRIPTION OF PREFERRED EMBODIMENT OF VACUUM RAILCAR CLEANER

The vacuum railcar cleaner 10, shown in FIG. 1, 2, and 6, is used to efficiently clean gondolas or open top rail cars 11 that transport particulate materials, such as grain, sand, coal, plastic beads, fly ash and taconite ore. Cleaner 10 is operable to clean other structures, such as open top tanks and containers, truck trailers, barges, rooms, and ship holds. The following description is directed to the cleaning of particulate materials from open top railcars. The cleaner 10 comprises mobile equipment that is moved to the location of the railcars and used to clean the inside of the railcars of residual load herein termed particulate materials. The railcars remain coupled as the equipment is moveable along a line of railcars or to selected railcars in a train of cars.

Railcar cleaner 10 has a conventional motor truck or lorry 12 which includes an elongated longitudinal frame 13 supported on a roadway or ground surface with front steering wheels 14 and rear drive wheels 16. An operator's cab 17 mounted on frame 13 is located behind hood 18. An internal combustion engine (not shown) is located below hood 18.

A rectangular shaped tank or box 19 is mounted on frame 13 above drive wheels 16. Box 19 has an enclosed internal chamber for collecting and holding the particulate materials picked up from the load chamber of the railcar. An air and material inlet tube or nipple 21 mounted on a side of box 19 is attached to an elongated flexible hose 22 having a nozzle 23 at it's forward or distal end. Hose 22 has sufficient length to extend from box 19 over a side of railcar 11 and into the load carrying chamber 33 of the railcar 11. Nozzle 22 has a cone shape that converges to it's inlet opening. Air rapidly flowing through the inlet opening of nozzle 23 draws particulate materials in the bottoms of railcar chamber 11 into hose 22. The particulate materials are discharged from hose 22 into collection box 19. Box 19 has a bottom gate (not shown) to allow the collected materials to flow out the box. The interior of box 19 has baffles that restrict movement of particulate materials and allow the particulate material to settle or separate from the flowing air. Other structures, such as doors, can be used to allow the collected materials to be removed from box 19. The dust and air entrained particulate materials in the interior of box 19 are spayed with water which collects the dust. As shown in FIG. 1, a water pump 83 mounted on frame 13 adjacent motor control 30 discharges water under pressure into a line 84 connected to a nozzle 86. Nozzle 86 mounted on top of box 19 directs a spray of water into box chamber 87 to control the dust in the chamber. One or more nozzles can be used to dispense sprays of water into chamber 87.

A fan or air mover 24 mounted on frame 13 operates to draw air from the inside of box 19 and generate air suction pressure on air drawn into nozzle 23 and flowing in hose 22. An air inlet housing 25 connects fan 24 with the front wall of box 19 whereby air in box 19 flows into fan 24 as shown by arrow 26. Air is discharged upwardly from fan 24, shown by arrow 27 in FIG. 1, into an air filter 28 mounted on top of fan 24. Filter 28 removes dirt and dust from the air which is discharged into the environment. An internal combustion engine 29 mounted on frame 13 is derivable connected to fan 24. The speed of engine 29 is adjusted to change the suction pressure of air in hose 22 and box 19. A motor control 30 mounted on frame 13 is used by the work person to regulate the speed of engine 29.

The cleaner 10 has a lift device or crane, indicated generally at 31, for supporting and moving a work person carrier, shown as a basket or bucket 32 to a desired location. Carrier 32, as shown in FIGS. 5 and 6, can be placed in railcar load chamber 33 so that a work person 34 can control the position of nozzle 23 in chamber 33 to pick up material from the bottom and sides of chamber 33 and visually observe the cleaning of the chamber 33.

Lift device 31 is secured to a platform 36 mounted on frame 13 between cab 17 and engine 29. Lift device 31 has a support comprising a mounting plate 37 and posts 38 securing plate 37 to platform 36. A turntable 39 located above plate 37 with a standard or support members 41 is operate to allow carrier 32 to be moved in a circular path around a vertical axis, shown at 42 in FIG. 2. A hydraulic or electric motor (not shown) is used to drive turntable 39. Other structures can be used to turn lift device 31 in an arcuate path relative to a vertical axis.

A U-shaped member 43 mounted on a post 44 connected to turntable 39 is pivotally connected to a main boom 46 with pivot member or bolt 47. Boom 46 is an elongated linear square metal tube. Boom 46 can have other shapes, such as cylindrical. A hydraulic cylinder 48 connected with a pivot bolt 49 to U-shaped member 43 has a piston rod 51 connected with a pivot bolt 52 to ears 53 secured to the bottom of boom 46. Cylinder 48 functions to selectively raise and lower boom 46 as shown in FIGS. 1, 3, and 5.

As shown in FIG. 3 and 4, a elongated linear secondary boom 54 located adjacent a side of boom 46 is joined to the outer end of boom 54 with a connecting member 56. Member 56 is a box-like housing having a pair of arms 57 and 58 extended adjacent opposite sides of the outer end of boom 46. A pivot pin or bolt 59 pivotally connects arms 57 and 58 to boom 46. Pivot bolts 47 and 59 are located in parallel transverse axes relative to the length of boom 46. The inner or proximal end of boom 54 extends into member 56 and is secured thereto with welds.

A hydraulic cylinder 62 pivots boom 54 between a folded storage position, shown in FIGS. 3 and 4, and a raised or extended position, shown in FIGS. 1, 5, and 6. Cylinder 62 has a double acting piston connected to a piston rod 63. Cylinder 62 has an end located between a pair of ears 64 and 66 secured to a middle portion of boom 46. A transverse pivot pin or bolt 67 pivotally connects cylinder 62 to ears 64 and 66. Piston rod 63 has an outer end connected to a transverse head 68 accommodating a pivot pin or bolt 69. Bolt 69 connects a toggle linkage 71 pivotally connected to boom 46 and member 56 to control movement of boom 54 without damage to cylinder 62. Toggle linkage 71 is a control linkage comprising a first toggle links 72 and 73 and second toggle links 74 and 76. Pivot bolt 69 pivotally connects adjacent ends of links 72, 73, and 74, 76. A transverse pivot pin or bolt 77 pivotally connects links 72 and 74 to opposite sides of boom 46 inwardly from bolt 59. Another pivot pin or bolt 78 pivotally connects links 73 and 76 to member 56 and arm 57, as shown in FIG. 4. Bolt 78 is located above pivot bolt 59 so that when cylinder 62 is retracted toggle linkage 71 folds, as shown in FIGS. 1 and 5, and pivots boom 54 about the transverse axis of pivot bolt 59 to swing boom 54 to an extended position. The angular position of boom 54 relative to boom 46 can be changed since cylinder 62 can swing boom 54 about 120 degrees around the axis of pivot bolt 59 without damaging cylinder 62.

Work person carrier 32 is a plastic casing having an open top providing confined support for work person 34. A transverse connector 79 joins carrier 32 to the outer end of boom 54. Carrier 32 is free to pivot on connector 79 to retain the carrier in its upright position regardless of the angular position of boom 54. The control valves and levers 81 for controlling the flow of hydraulic fluid to and from cylinders 48 and 62 are mounted on boom 54 adjacent carrier 32 in a location where they can be used by the work person 34 to change the position of carrier 32 between platform 36 and chamber 33 of railcar 11. Turntable 39 is also controlled with control valves and levers 81 to move carrier 32 in an arcuate path 42 relative to a vertical axis.

A plurality of electric lights 82 mounted on boom 54 provide luminous energy into railcar 11 that enables work person 34 to visually observe the load chamber 33 and particulate materials 83 in the chamber at night or on cloudy days. The area encompassed by the light can be changed by moving either boom 46 or boom 54.

In use to clean the load chamber of a railcar 11 of residual particulate materials, the truck 12 having the vacuum cleaner equipment and lift device 31 is driven to a location adjacent the side of railcar 11, as shown in FIG. 6. The work person 34 climbs onto platform 36 adjacent carrier 32 located on the platform. When booms 46 and 54 are in the folded storage positions, shown in FIG. 3, carrier 32 is on platform 36. The work person 34 manipulates levers 81 to actuate cylinder 48 to selectively pivot boom 46 in upward and downward directions. Cylinder 48 is operable to move boom 46 about pivot bolts 47 about 90 degrees or between a generally horizontal position to a generally vertical position. When boom 46 is moved to a selected position, hydraulic fluid to and from cylinder 48 is blocked whereby cylinder 48 holds boom 46 in the selected position. Turntable 39 is actuated to swing booms 46 and 54 to move basket 32 off of platform 36 and allow carrier 32 to clear engine 29. Hydraulic cylinder 62 is then actuated to fold toggle linkage 71 and pivot boom 54 away from boom 46 in a counterclockwise direction. Toggle linkage 71 and cylinders 48 and 62 allows carrier 32 to be moved below ground level into pit or above ground into chamber 33 of railcar 11. Turntable 39 is operated to swing boom 54 and carrier 32 over the side of railcar 11. Hydraulic cylinder 62 is then expanded to lower carrier 32 and work person 34 into chamber 33 of railcar 11. Work person 34 is in a position to handle hose 22 and locate nozzle 23 adjacent particulate material 83 and at locations containing additional particulate materials. Hose 22 can be attached to boom 54 or carrier 32 to allow hydraulic cylinders 48 and 62 to be used to change the location of hose and nozzle 23 in chamber 33. When chamber 33 is clean cylinder 48 is extended to raise boom 54 and carrier 32 and work person out of chamber 33. Turn table 39 is actuated to swing booms 46 and 54 and carrier 32 over truck 12. Boom 54 is returned to the folded position, adjacent boom 46 by extending cylinder 62 to expand toggle linkage 71. Main boom 46 is then returned to a horizontal position by contracting cylinder 48. The lift device 31 is in the transport position as shown in FIG. 3.

The vacuum cleaner vehicle 12 has been described as an apparatus and method for vacuum cleaning an open top railcar. Vehicle 12 can be used to clean tanks, containers, and rooms that have open tops or doors allowing entrance into the interior chambers thereof The vehicle 12 has a self contained vacuum cleaning system and work person lift device. Changes in the structure and arrangement of structures of the cleaning system and lift device can be made by a person skilled in the art without departing from the method and apparatus of the invention. The invention is defined in the following claims.

Claims

1. A method of cleaning particulate materials from the chamber of an open top railcar comprising:

providing a truck having a vacuum cleaner with an elongated hose having an end with an air inlet opening and a lift device having a main boom, a secondary boom, linkage means including toggle links connecting adjacent sides of the main and secondary booms, a work person carrier connected to the secondary boom;

locating the truck adjacent an open top railcar having a chamber containing particulate materials,

raising and swinging the lift device to locate the carrier above the chamber of the railcar;

moving the toggle links of the lit device to locate the work person carrier in the chamber of the railcar whereby the work person can visually observe the cleaning of the chamber;

moving the hose with the lift device to locate the air inlet opening adjacent particulate materials in the chamber;

applying a vacuum to the hose by drawing air into the hose through the air inlet opening;

moving the end of the hose to locate the hose inlet opening adjacent the particulate materials in the chamber whereby the air drawn through the air inlet opening and into the hose picks up particulate materials adjacent the air inlet opening of the hose and transports the particulate materials through the hose to a storage location having an enclosed chamber;

collecting and holding the particulate materials discharged from the hose in the enclosed chambers, and discharging water into the enclosed chamber to control dust in the enclosed chamber.

2. The method of claim 1 including: moving the truck to the location of the railcar wherein the truck is located adjacent a side of the railcar having a chamber containing particulate materials.

3. A method of cleaning particulate materials from a chamber of an open top railcar comprising:

providing mobile equipment having a vacuum cleaner with an elongated hose having an end with an air inlet opening, and a lift device having a work person carrier;

locating the mobile equipment adjacent the railcar;

elevating and swinging the lift device to locate the work person carrier above the chamber of the railcar;

lowering the work person carried with the lift device into the chamber of the railcar whereby a work person in the carrier can observe the cleaning of the chamber of the railcar;

applying a vacuum to the hose by drawing air into the hose through the air inlet opening;

moving the end of the hose with the lift device to locate the hose air inlet opening adjacent the particulate materials in the chamber of the railcar whereby the air drawn into the hose picks up particulate materials adjacent the inlet opening of the hose and transports the particulate materials to a storage location having a substantially enclosed chamber;

collecting and holding particulate materials discharge from the hose in the chamber of the storage location; and

discharging water into the chamber of the storage location to control dust in the chamber of the storage location.

4. The method of claim 3 including: moving the mobile equipment to the location of the railcar wherein the mobile equipment is located adjacent a side of the railcar having a chamber containing particulate materials.

5. The method of claim 3 wherein: the hose is extended from the vacuum cleaner to the railcar with the end portion of the hose having the air inlet opening located in the chamber of the railcar.

6. The method of claim 3 including: using the lift device to move the hose to locate the hose air inlet opening adjacent the particulate materials in the chamber of the railcar.

7. A method of cleaning particulate materials from a chamber of a container comprising;

providing mobile equipment having a vacuum cleaner with an elongated hose having an end with an air inlet opening, and a lift device having a main boom, a secondary boom, linkage means including toggle links connecting adjacent ends of the main and secondary booms, a work person carrier connected to the secondary boom;

locating the mobile equipment adjacent the container;

raising and swinging the lift device to locate the carrier above the chamber of the container;

moving the toggle links of the lift device to locate the work person carrier in the chamber of the container whereby the work person in the carrier can visually observe the cleaning of the chamber;

applying a vacuum to the hose by drawing air into the hose through the air inlet opening;

moving the end of the hose to locate the hose air inlet opening adjacent the particulate materials in the chamber of the railcar whereby the air drawn into the hose picks up particulate materials adjacent the inlet opening of the hose and transports the particulate materials to a storage location having an enclosed chamber;

collecting and holding the particulate materials discharged from the hose in the enclosed chamber;

discharging water into the enclosed chamber to control dust in the enclosed chamber.

8. The method of claim 7 including: moving the mobile equipment to the location of the container wherein the mobile equipment is located adjacent a side of the container having a chamber containing particulate materials.

9. The method of claim 7 wherein: the hose is extended from the vacuum cleaner to the container with an end portion of the hose located in the chamber of the container.

10. The method of claim 9 wherein: the end portion of the hose is moved with the lift device to locate the hose inlet opening adjacent the particulate materials in the chamber of the container.

11. The method of claim 7 including: using the lift device to move the hose to locate the hose inlet opening adjacent the particulate materials in the container.

12. A method of cleaning particulate materials from the walls and chamber of an open top railcar comprising:

providing a vehicle having an apparatus for moving air and elongated hose for accommodating the moving air, said hose having an open end, and a lift device having a work person carrier for accommodating a work person;

locating the vehicle adjacent a railcar having a chamber containing particulate materials;

placing the open end of the hose in the chamber of the railcar;

raising and swinging the lift device to locate the work person carrier and work person above the chamber of the railcar;

lowering an end of the lift device connected to the carrier into the chamber of the railcar whereby the work person in the carrier can visually observe the cleaning of the chamber;

directing air into the hose through the open end thereof with the apparatus for moving air;

moving the open end of the hose adjacent particulate materials in the chamber whereby moving air dislodges particulate materials from the walls of the railcar;

collecting the particulate materials dislodged from the walls of the railcar within an enclosed chamber, and

spraying water into the enclosed chamber to control dust in the enclosed chamber.

13. The method of claim 12 wherein: the work person on the work person carrier moves the open end of the hose adjacent the walls of the railcar.

14. The method of claim 12 including: using the lift device to move the hose to locate the open end of the hose adjacent the walls of the railcar.

15. A method of cleaning particulate materials from the walls and chamber of an open top railcar comprising:

providing a truck having an apparatus for moving air, an elongated hose for accommodating the moving air, said hose having an open end, and a lift device having a work person carrier for accommodating a work person;

locating the truck adjacent an open top railcar having walls and a chamber containing particulate materials;

placing a section of the hose and the open end of the hose in the chamber of the railcar;

moving the lift device to locate the work person carrier and work person in the chamber of the railcar;

directing air into hose with the apparatus for moving air;

moving the open end of the hose adjacent the walls of the railcar and particulate materials in the chamber whereby moving air dislodges and removes particulate materials from the walls of the railcar;

collecting the particulate materials removed from the walls of the railcar in an enclosed chamber; and

spraying water into the enclosed chamber to control dust in the enclosed chamber.

16. The method of claim 15 wherein: the work person on the work person carrier moves the open end of the hose adjacent the walls of the railcar.

17. The method of claim 15 including: using the lift device to move the hose to locate the open end of the hose adjacent the walls of the railcar.