The present invention relates to a railcar, and particularly to a railcar including a heat-resistant floor.
In consideration of fire under a floor of a railcar, the floor is required to have predetermined heat resistance (fire resistance) in some cases. One example of a fire resistant standard is an American fire resistant standard “ASTM (American Standard Test Method) E-119”. In the ASTM E-119, some provisions are made, and one example is that even if heat is continuously applied to a lower surface of a test body (floor) for a predetermined period of time, an increase in temperature on an upper surface of the test body is equal to or smaller than a certain value. A floor structure of a railcar produced in consideration of the above standard is proposed in, for example, PTL 1. To be specific, the floor structure described in PTL 1 is constituted by an upper layer, a middle layer, and a lower layer, and a heat insulating material layer is provided between the lower layer and the middle layer. According to the floor structure, since the heat insulating material layer is provided, a heat insulating effect of the floor can be improved (see PTL 1, page 2, lower left column, line 6 and subsequent lines).
Normally, the heat resistance can be improved by increasing the thickness of the heat insulating layer. However, if the thickness of the heat insulating layer is increased too much, a space under the floor narrows, so that the space for arranging cables and devices under the floor may not be secured. Here, PTL 2 proposes a floor structure of a linear motor car configured for the purpose of obtaining the same fire-resistant function as a conventional floor structure without reducing an installation space for devices and the like arranged under the floor. In this floor structure, a plate-shaped expansion-type heat insulating material is arranged so as to cover a lower surface of a floor panel and also cover respective surfaces of a side sill, a cross beam, and a center sill (see PTL 2, FIG. 4, for example). PTL 2 explains that: the expansion-type heat insulating material expands by the heat of a flame to form a heat insulating layer, so that the increase in temperature on the upper surface of the floor panel can be suppressed; and since the expansion-type heat insulating material is thinner than a conventional plate-shaped heat insulating material, the installation space for cables and the like is not reduced (see PTL 2, paragraph 0016).
PTL 1: Japanese Laid-Open Patent Application Publication No. 62-189251
PTL 2: Japanese Laid-Open Patent Application Publication No. 2009-196531
The floor structure of PTL 1 can improve the heat insulating effect of the floor. However, there are problems that: the floor structure is complex; and a railcar that adopts this floor structure increases in weight. Further, another problem is that since the floor increases in thickness by adopting this floor structure, the installation space for cables and the like under the floor is reduced.
The floor structure of PTL 2 can suppress the reduction in the installation space for cables and the like. However, there is a problem that an adequate heat resistance performance cannot be obtained. To be specific, a main purpose of the expansion-type heat insulating material used in PTL 2 is to expand to form the heat insulating layer. Therefore, a heat absorption amount of the expansion-type heat insulating material is comparatively small, and the expansion-type heat insulating material starts expanding from a comparatively low temperature, such as 100 to 150° C., and quickly finishes expanding. Therefore, there is a problem that according to the floor structure of PTL 2, the expansion-type heat insulating material cannot adequately absorb heat in the process of a gradual temperature increase, so that the adequate heat resistance performance cannot be obtained.
Here, an object of the present invention is to provide a railcar including a heat-resistant floor having a simple configuration and high heat resistance.
A railcar according to an aspect of the present invention includes a heat-resistant floor, and the heat-resistant floor includes: a floor panel; a heat absorbing layer provided under the floor panel and configured to absorb heat; and a supporting plate configured to support the heat absorbing layer from below, wherein the supporting plate includes: contacting portions each configured to contact the heat absorbing layer; and separated portions each continuously formed from the contacting portion in a railcar width direction, separated downward from the heat absorbing layer, and extending in a railcar longitudinal direction. According to this configuration, when heat is applied to the lower surface of the heat-resistant floor, portions, contacting the supporting plate, of the heat absorbing layer start absorbing heat at a comparatively early stage, and portions, separated from the supporting plate, of the heat absorbing layer start absorbing heat at a comparatively later stage. As above, a heat absorption start time is caused to differ among respective portions of the heat absorbing layer. With this, the heat absorbing layer as a whole can continuously absorb the heat for a long period of time.
The present invention can provide a railcar including a heat-resistant floor having a simple configuration and high heat resistance.
Hereinafter, embodiments of a heat-resistant floor of a railcar according to the present invention will be explained in reference to the drawings. In the following explanations and drawings, the same reference signs are used for the same or corresponding components, and a repetition of the same explanation is avoided.
Embodiment 1
First, a railcar 100 according to Embodiment 1 of the present invention will be explained in reference to
Configuration of Heat-resistant Floor
First, the configuration of the heat-resistant floor 10 according to the present embodiment will be explained in referent to
The supporting plate 20 is a member configured to support the heat absorbing layer 60 from below. The supporting plate 20 is made of metal, such as stainless steel. As shown in
Among respective members stacked in the heat-resistant floor 10, the surface sheet 30 is a member located at an uppermost surface side. The surface sheet 30 is, for example, a rubber sheet and can cushion the impact generated when, for example, a passenger walks and applied to the heat-resistant floor 10. In addition, the surface sheet 30 can substantially prevent noises, emitted from devices arranged under the floor, from being transmitted to a passenger room side. Further, as described below, a screw 41 is attached to the floor panel 40. The surface sheet 30 can prevent depressions and projections, generated on the floor panel 40 by the screw 41, from appearing on a surface of the heat-resistant floor 10. The surface sheet 30 is not limited to the rubber sheet. Instead of this, a floor material, such as a vinyl chloride resin sheet, an olefin resin sheet, or a carpet, typically used in railcars can be used as the surface sheet 30.
The floor panel 40 is a member configured to secure the stiffness of the heat-resistant floor 10 and is a so-caller “base material”. The floor panel 40 according to the present embodiment is made of a foam material of synthetic resin. The floor panel 40 is located under the surface sheet 30 and is the thickest among the respective members stacked in the heat-resistant floor 10. The material of the floor panel 40 is not limited to the foam material of synthetic resin. Instead of this, a known material, such as wood or a light alloy honeycomb material, used for the floor panel may be used as the material of the floor panel 40.
The heat dispersing layer 50 is a layer configured to disperse heat in a surface direction. As shown in
The heat absorbing layer 60 is a layer configured to absorb heat. As shown in
In the present embodiment, the area of portions, contacting the supporting plate 20, of the heat absorbing layer 60 is set to be at least about 20% of the entire area of the heat absorbing layer 60. It should be noted that the percentage of the area of the portions, contacting the supporting plate 20, of the heat absorbing layer 60 may be changed depending on, for example, the characteristics of the heat absorbing material constituting the heat absorbing layer 60. For example, the percentage may be set to about 50%, that is, the percentage of the area of portions where heat is quickly transferred and the percentage of the area of portions where heat is slowly transferred may be set to be the same as each other. Further, each of closed spaces that are hollow is formed between the heat absorbing layer 60 and each separated portion 22 of the supporting plate 20. To be specific, an air layer is formed therebetween.
Fixation Structure of Heat-resistant Floor
Next, a fixation structure of the heat-resistant floor 10 according to the present embodiment will be explained in reference to
The cross beam 70 and the side sill 80 will be simply explained. The cross beam 70 extends in the width direction and constitutes a part of a bodyshell (a portion responsible for the strength of a carbody) of the railcar 100. The cross beam 70 is mainly constituted by: a horizontal plate-shaped upper surface portion 71 contacting the heat-resistant floor 10; a vertical plate-shaped side surface portion 72 coupled to the upper surface portion 71; and a horizontal plate-shaped lower surface portion 73 coupled to the side surface portion 72 and opposed to the upper surface portion 71. The side sill 80 extends in the longitudinal direction and constitutes a part of the bodyshell of the railcar 100. The side sill 80 is mainly constituted by: a horizontal plate-shaped upper surface portion 81 located at an upper side; a vertical plate-shaped side surface portion 82 coupled to the upper surface portion 81; and a horizontal plate-shaped lower surface portion 83 coupled to the side surface portion 82 and opposed to the upper surface portion 81. The side sill 80 opens inwardly in the width direction, and an end portion of the cross beam 70 is inserted into the side sill 80. In the present embodiment, the upper surface portion 81 of the side sill 80 is formed to be wider than the lower surface portion 83 of the side sill 80. The side sill 80 and the cross beam 70 are fixed to each other by, for example, welding. A side bodyshell 90 of the railcar 100 is fixed to an outer side of the side surface portion 82 of the side sill 80.
The present embodiment is not configured in such a manner that: the heat-resistant floor 10 is formed in advance; and then the entire heat-resistant floor 10 is fixed to the side sill 80. To be specific, in the present embodiment, respective components of the heat-resistant floor 10 are stacked on and fixed to the cross beam 70 and the side sill 80 in order from the supporting plate 20. Thus, the entire heat-resistant floor 10 is finally fixed to the side sill 80. First, a substantially end portion (a left end side in
The heat dispersing layer 50 and the heat absorbing layer 60 are fixed so as to be sandwiched between the supporting plate 20 and the floor panel 40. End edges of the heat dispersing layer 50 and the heat absorbing layer 60 extend to a stage member 91 or a liner 92. The stage member 91 is a member having an L-shaped cross section and fixed to the upper surface portion 81 of the side sill 80 and a dividing member 93 so as to become a bridge between the upper surface portion 81 and the dividing member 93. The liner 92 is a rod-shaped member extending in the longitudinal direction and is mounted on the stage member 91. Further, the thickness of the liner 92 is set such that an upper surface of the liner 92 and an upper surface of the heat dispersing layer 50 are flush with each other.
An end portion of the floor panel 40 is mounted on the liner 92. A through hole is formed at the end portion of the floor panel 40. Further, a through hole is also formed at the liner 92 so as to correspond to the through hole of the floor panel 40, and a threaded hole is formed at the stage member 91 so as to correspond to the through hole of the floor panel 40. The screw 41 is inserted through the through holes of the floor panel 40 and the liner 92 to be screwed into the threaded hole of the stage member 91. With this, the floor panel 40 is fixed to the stage member 91 (side sill 80).
Finally, the surface sheet 30 is provided over the upper surface of the floor panel 40 so as to cover the screw 41. In the present embodiment, the dividing member 93 is provided outside the heat-resistant floor 10 in the width direction. The dividing member 93 is a vertical plate-shaped member. The dividing member 93 is fixed to the upper surface portion 81 of the side sill 80 and extends in the longitudinal direction. A sealing member 94 is inserted between the dividing member 93 and the floor panel 40 and between the dividing member 93 and the surface sheet 30. With this, the floor panel 40 and the surface sheet 30 are prevented from moving in the width direction.
The foregoing has explained the fixation structure of the heat-resistant floor 10. The foregoing has explained a case where the floor panel 40 and the supporting plate 20 are fixed to each other by the screw 41. However, the present embodiment is not limited to this. The heat-resistant floor 10 may be fixed by joining respective layers with an adhesive, a double-sided tape, or the like.
Modification Example
In the present embodiment, the heat-resistant floor 10 is fixed by the configuration shown in
Actions of Heat-resistant Floor Next, actions when heat is applied to the lower surface of the heat-resistant floor 10 according to the present embodiment will be explained in reference to
As above, according to the heat-resistant floor 10 of the present embodiment, the entire heat absorbing layer 60 does not start absorbing heat at the same time, but there is a difference in a heat absorption start time among respective portions of the heat absorbing layer 60. Therefore, a period of time in which the heat absorbing layer 60 absorbs heat as a whole can be increased, and the rate of the temperature increase can be lowered. Further, as shown by a chain double-dashed line in
The supporting plate 20 serves as a fire wall with respect to flame under the floor and also serves as a part of the bodyshell of the railcar 100. Therefore, according to the present embodiment, it is unnecessary to add a new component as the fire wall, and it is also unnecessary to add a reinforcing member for securing the stiffness. On this account, the present embodiment can realize a simple configuration of the railcar and a reduction in weight of the railcar while realizing the adequate heat resistance and strength of the railcar.
In a case where the heat absorbing layer 60 expands to serve as the heat insulating layer, the portions corresponding to the contacting portion 21 of the supporting plate 20 and the portions corresponding to the separated portion 22 of the supporting plate 20 are significantly different in thickness from each other. Therefore, the heat insulating effect of the heat absorbing layer 60 differs depending on respective portions thereof. However, since the heat dispersing layer 50 located at the upper surface side of the heat absorbing layer 60 can disperse heat in the surface direction (horizontal direction), nonuniform heat transferred from the heat absorbing layer 60 to the heat dispersing layer 50 is uniformized in the surface direction. By the uniformization of the heat by the heat dispersing layer 50, the heat resistance of the heat-resistant floor 10 can be further improved.
Embodiment 2
Next, a railcar 200 according to Embodiment 2 of the present invention will be explained in reference to
According to the heat-resistant floor 10 of the present embodiment, since the heat insulating material 25 is inserted between the heat absorbing layer 60 and the separated portion 22 as above, the rate of the heat transfer from the separated portion 22 to the heat absorbing layer 60 can be reduced. As a result, the temperature increase at the portions not contacting the supporting plate 20 can be further slowed down. Therefore, as compared to the heat-resistant floor 10 according to Embodiment 1, a period of time in which the heat absorbing layer 60 absorbs heat further increases, so that the rate of the temperature increase on the upper surface of the heat-resistant floor 10 can be further slowed down.
The foregoing has explained Embodiments 1 and 2 of the present invention in reference to the drawings. However, a specific configuration of the present invention is not limited to these embodiments. Design modifications and the like within the spirit of the present invention are included in the present invention. For example, the foregoing has explained a case where the separated portion 22 is formed in a groove shape. However, a configuration in which each separated portion 22 projects downward to have a semispherical shape is included in the present invention.
In addition, the foregoing has explained a case where the heat absorbing layer 60 expands by heat. However, a configuration in which the heat absorbing layer 60 does not expand by heat by using as the heat absorbing material a material that is less likely to expand or by reducing the amount of heat absorbing material is included in the present invention.
According to the railcar including the heat-resistant floor according to the present invention, the heat absorbing layer of the heat-resistant floor can continuously absorb heat for a long period of time, so that the heat resistance can be improved. Therefore, the present invention is useful in a technical field of the railcar including the heat-resistant floor.
10 heat-resistant floor
20 supporting plate
21 contacting portion
22 separated portion
25 heat insulating material
50 heat dispersing layer
60 heat absorbing layer
100, 200 railcar
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/001707 | 3/23/2011 | WO | 00 | 12/9/2013 |
Publishing Document | Publishing Date | Country | Kind |
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WO2012/127533 | 9/27/2012 | WO | A |
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4794032 | Fujii et al. | Dec 1988 | A |
6910428 | Laflamme et al. | Jun 2005 | B2 |
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S59-131359 | Sep 1984 | JP |
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Entry |
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Office Action issued in Japanese Application No. 2013-505617 dated Sep. 2, 2014 (with translation). |
Jan. 9, 2015 Extended European Search Report issued in European Application No. 11861523.6. |
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Number | Date | Country | |
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20140083321 A1 | Mar 2014 | US |