Patent Grant
8915193
This invention relates to the field of railroad freight cars, and, in particular to railroad freight cars such as may employ bottom unloading gates or doors.
There are many kinds of railroad cars for carrying a lading of particulate material, be it sand or gravel aggregate, plastic pellets, grains, ores, potash, coal, or other granular materials. Many of those cars have an upper opening, or accessway of some kind, by which the particulate is loaded, and a lower opening, or accessway, or gate, or door, by which the particulate material exits the car under the influence of gravity. While the inlet opening need not necessarily have a movable gate, the outlet opening requires a governor of some kind that is movable between a closed position for retaining the lading while the lading is being transported, and an open position for releasing the lading at the destination. The terminology “flow through” or “flow through railroad car” or “center flow” car, or the like, may sometimes be used for cars of this nature where lading is introduced at the top, and flows out at the bottom.
Discharge doors for coal gondola cars or other bottom dumping cars may tend to have certain desirable properties. First, to the extent possible it is usually desirable for the door opening to be large so that unloading may tend to be relatively fast, and for the sides of any unloading chute (e.g. slope sheets) to be relatively steep so that the particulate will tend not to hang up on the slope. Further, to the extent that the door can be large and the slope sheets steep, the interior of the car may tend to have a greater lading volume for a given car length. Further still, any increase in lading achieved will tend to be at a relatively low height relative to Top of Rail (TOR) and so may tend to aid in maintaining a low center of gravity. A low center of gravity tends to yield a better riding car that is less prone to derailment, and perhaps less prone to cause as much wear or damage to tracks. Some cars, such as ballast cars, or cars designed for releasing lading between the rails, may tend to benefit from having discharge doors that are oriented longitudinally, such that the discharge lip of the door runs substantially parallel to the longitudinal centerline of the car, and, in opening, the motion of the door may tend to be predominantly in a direction transverse to the centerline of the car.
In an aspect of the invention there is a railroad hopper car for operation in a rolling direction along railroad tracks. The railroad hopper car has a first hopper. The said first hopper having a discharge. A pair of first and second doors mounted to govern egress of lading from said discharge. The doors are movable between a closed position for retaining lading within the first hopper and an open position for permitting egress of lading under the influence of gravity. A mechanical transmission is mounted to drive the doors. The first and second doors are longitudinal doors. The mechanical transmission including a splitting member mounted to the railroad hopper car at a fulcrum. A first linkage connected to the splitting member to a first side of the fulcrum, the first linkage is connected to transmit force from the splitting member to the first door. A second linkage connected to the splitting member to a second side of the fulcrum, the second linkage is connected to transmit force from the splitting member to the second door. An actuator mounted to drive the transmission, the actuator is mounted to act transversely relative to the rolling direction.
In a feature of that aspect of the invention, the first linkage connects to the splitting member at a first distance from the fulcrum, and the splitting member receives drive input from the actuator at a location more distant from the fulcrum than the first distance. In another feature, the first linkage connects to the splitting member at a first distance from the fulcrum, and the second linkage connects to the splitting member at a second distance from the fulcrum, the first and second distances being substantially the same. In another feature, the railroad hopper car having a longitudinal centerline vertical plane, and the fulcrum is mounted substantially at the longitudinal centerline vertical plane. In still another feature, the splitter is a lever, the lever acts in a plane tranverse to the rolling direction of the railroad hopper car, and the splitter receives drive input from the actuator at a connection at a height higher than the fulcrum. In still another feature, the actuator is mounted to the hopper car at a height higher than the fulcrum. In yet another feature, the railroad hopper car has a second hopper mounted longitudinally adjacent the first hopper, and the actuator and the transmission are mounted between the first and second hoppers. In again another feature, the railroad hopper car has first and second side sills, the first hopper is mounted between the first and second side sills, and the actuator is carried at a height higher than the side sills. In a further feature, the transmission is a first transmission, the actuator is a first actuator, and the second hopper has a second pair of first and second doors mounted to govern egress of lading from a discharge of the second hopper. The first transmission and a second transmission are both mounted between the first and second hoppers. The first actuator and a second actuator are both mounted between the first and second hoppers. In another feature the railroad hopper car has stub center sills.
In another feature, the railroad hopper car has a longitudinal centerline plane. The first door is a moving member of a four bar linkage. The first door has a proximal margin and a distal margin. In the closed position of the door the proximal margin is transversely outboard of the distal margin. A short linkage of the four bar linkage links the proximal margin of the first door to the railroad hopper car. A long linkage of the four bar linkage links the distal margin of the first door to the railroad hopper car. The transmission includes a first crank operable to drive the first door. In operation the short linkage counter-rotates relative to the crank.
In another feature, the railroad hopper car having a longitudinal vertical centerline plane. The first linkage connects to the splitting member at a first distance from the fulcrum, and the splitting member receives drive input from the actuator at a location more distant from the fulcrum than the first distance. The second linkage connects to the splitting member at a second distance from the fulcrum, the first and second distances is substantially the same. The fulcrum is mounted substantially at the central plane. The splitter is a lever, the lever acts in a transverse plane of the railroad hopper car, and the splitter receives drive input from the actuator at a connection at a height higher than the fulcrum. In another feature, the actuator is mounted to the railroad hopper car at a height higher than the fulcrum. In still another feature, the railroad hopper car has a second hopper mounted longitudinally adjacent the first hopper, and the actuator and the transmission are mounted between the first and second hoppers. The railroad hopper car has first and second side sills, the first hopper is mounted between the first and second side sills, and the actuator is carried at a height higher than the side sills. The transmission is a first transmission, the actuator is a first actuator, the second hopper has a second pair of first and second doors mounted to govern egress of lading from a discharge of the second hopper. The first transmission and a second transmission are both mounted between the first and second hoppers. The first actuator and a second actuator are both mounted between the first and second hoppers. In another feature, the car has stub center sills.
In another aspect of the invention there is a railroad hopper car for rolling along railroad tracks in a longitudinal direction. The railroad hopper car has a first end section and a second end section. A hopper is mounted between the first and second end sections. The hopper has a bottom discharge. A door is mounted to govern egress of lading from the hopper. The door is movable transverse to the longitudinal direction between a first position for retaining lading in the hopper, and a second position permitting gravity influenced egress of lading from the bottom discharge of the hopper. The door defines a linkage of a four-bar linkage. There is a first door actuator and a second door actuator. The first and second door actuators is jointly operable to move the door.
In a feature of that aspect of the invention, the door has a first end and a second end, the first end of the door is more proximate to the first end section of the hopper car than is the second end of the door. The first door actuator is mounted to drive the first end of the door, and the second door actuator is mounted to drive the second end of the door. In another feature, the first and second door actuators are pneumatic actuators. In another feature, the hopper has a first slope sheet and a second slope sheet, the first and second slope sheets is downwardly convergent, the first slope sheet is more proximate to the first end section of the hopper car than is the second slope sheet; and the first door actuator is mounted in a lee of the first slope sheet. In still another feature, the door is a full-length hopper door. In a further feature, the bottom discharge of the hopper has a length, L, in the longitudinal direction, and a width, W, cross-wise to the longitudinal direction, and the ratio of L/W is greater than 1.5. In still another feature, the first end section of the railroad hopper car has a stub center sill. In a further feature, the first and second door actuators are mounted transversely whereby the first and second door actuators drive motion that is predominantly cross-wise to the longitudinal direction. In another feature, the first door actuator is mounted to the first end section and the second door actuator is mounted to the second end section. In another feature, the hopper has a first end slope sheet overhanging the first end section, the first end section has a main bolster, and the first door actuator is mounted in a lee of the first end slope sheet and longitudinally inboard of the main bolster. In a further feature, a stub wall extends upwardly of the main bolster to meet the first end slope sheet, a first machinery space is defined between the stub wall and the first end slope sheet, and the first door actuator is mounted in the first machinery space. In a yet further feature, a second machinery space is defined at the second end section and the second door actuator is mounted in the second machinery space.
These and other aspects and features of the invention may be understood with reference to the description which follows, and with the aid of the illustrations of a number of examples.
The description is accompanied by a set of illustrative Figures in which:
a is a general arrangement, an isometric view, from above, of an embodiment of a railroad freight car according to an aspect of the invention;
b is a side view of the railroad freight car of
c is a top view of the railroad freight car of
d is a bottom view of the railroad freight car of
e is a perspective view, from above and to one side and one end, of the door opening mechanism of the railroad freight car of
a is an isometric view, from underneath, of the railroad freight car of
b is a perspective view, from underneath near the car centerline and to one side, of one hopper of the railroad freight car of
c is a side view, with forground structure being removed to show the machinery of the railroad freight car of
a is a perspective view of the doors of
b is an enlarged view of a single pair of doors of
c is a view taken on the centerline of the railroad freight car of
d is the same view as
a shows an isometric view of another embodiment of a railroad freight car similar to that of
b shows side view of the railroad freight car of
c shows a top view of the railroad freight car of
d shows an end view of the railroad freight car of
e shows an isometric view, from underneath, of the railroad freight car of
f shows an enlarged detail of
g shows a perspective view, from above and to one side and one end, of the doors of
h shows a perspective view, of the doors of
a shows an isometric view of another embodiment of a railroad freight car similar to that of
b shows an isometric view, from below, of the railroad freight car of
c shows a side view of the railroad freight car of
d shows a bottom view of the railroad freight car of
e shows a perspective view, from below and to one side and one end, of the doors of
f shows a perspective view, from above and to one side and one end, of the doors of
g shows a perspective view of the doors of
The description that follows, and the embodiments described therein, are provided by way of illustration of an example, or examples, of particular embodiments of the principles, aspects, or features of the present invention (or inventions, as may be). These examples are provided for the purposes of explanation, and not of limitation, of those principles and of the invention. In the specification, like parts are marked throughout the descriptive text and the drawings with the same respective reference numerals. The drawings are generally to scale, and may be taken as being to scale unless otherwise noted. Unless noted otherwise, the structural members of the car may be taken as being fabricated from steel, most typically mild steel of 50 kpsi or ksi (thousand of pounds per square inch) yield strength. The structure may be of welded construction, most typically, but may alternatively include mechanical fasteners such as Huck™ bolts, rivets, and so on. The structure need not be entirely, or even partially, mild steel, but could include other grades of steel in particular locations, such as the discharge sections, may include consumable wear plates, or plates of greater hardness and wear resistance. In some instances, some or all portions of the primary structure may be made of stainless steel, aluminum, or engineered plastics and composites. Nonetheless, most commonly welded mild steel construction may be assumed as the default condition.
The terminology used in this specification is thought to be consistent with the customary and ordinary meanings of those terms as they would be understood by a person of ordinary skill in the railroad industry in North America. Following from the decision of the Federal Circuit in Phillips v. AWH Corp., the Applicant expressly excludes all interpretations that are inconsistent with this specification, and, in particular, expressly excludes any interpretation of the claims or the language used in this specification such as may be made in the USPTO, or in any other Patent Office, other than those interpretations for which express support can be demonstrated in this specification or in objective evidence of record in accordance with In re Lee, (for example, in earlier publications by persons not employed by the USPTO or any other Patent Office), demonstrating how the terms are used and understood by persons of ordinary skill in the art, or by way of expert evidence of a person or persons having at least 10 years experience in the railroad industry in North America or in other territories of the former British Empire and Commonwealth.
In terms of general orientation and directional nomenclature, for railroad cars described herein the longitudinal direction is defined as being coincident with the rolling direction of the railroad car, or railroad car unit, when located on tangent (that is, straight) track. In the case of a railroad car having a center sill, the longitudinal direction or rolling direction is parallel to the center sill, and parallel to the top chords. Unless otherwise noted, vertical, or upward and downward, are terms that use top of rail, TOR, as a datum. In the context of the car as a whole, the term lateral, or laterally outboard, or transverse, or transversely outboard refer to a distance or orientation relative to the longitudinal centerline of the railroad car, or car unit, or of the centerline of a centerplate at a truck center. The terms “longitudinally inboard” and “longitudinally outboard” refer to distances taken relative to a mid-span lateral section of the car, or car unit. Pitching motion is angular motion of a railcar unit about a horizontal axis perpendicular to the longitudinal direction. Yawing is angular motion about a vertical axis. Roll is angular motion about the longitudinal axis. Given that the railroad car described herein may tend to have both longitudinal and transverse axes of symmetry, except as otherwise noted a description of one half of the car may generally also be intended to describe the other half as well, allowing for differences between right hand and left hand parts. Similarly, where male and female parts engage, such as a ball and socket connection, a pin and bushing, a pin and slot, and so on, the male and female engaging part relationship may be interchangeable or reversible, the choice being somewhat arbitrary. Therefore unless otherwise noted, or unless the context requires otherwise, interchangeability or reversibility of mating male and female parts may be assumed as a default without requiring further description of the reverse arrangement. In this description, the abbreviation kspi stands for thousand of pounds per square inch. To the extent that this specification or the accompanying illustrations may refer to standards of the Association of American Railroads (AAR), such as to AAR plate sizes, those references are to be understood as at the earliest date of priority to which this application is entitled.
Bottom dumping gondola cars may tend to have either longitudinal doors or transverse doors. The term “longitudinal door” means a door that is oriented such that the doors operate on hinges or axes of rotation that are parallel to the direction of travel (i.e., the “longitudinal direction”) of the railroad car generally. An example of a car with longitudinal doors is U.S. Pat. No. 3,633,515 to Shaver et al., issued Jan. 11, 1972. By contrast, “transverse doors” are doors for which the axes of rotation of the hinges or other pivots tend to be predominantly cross-wise to the direction of travel, most often precisely perpendicular to it on a horizontal axis. An example of a car having transverse doors is shown in US Patent Publication No. 2008/0066642 of Forbes et al., published Mar. 20, 2008.
This specification discusses four bar linkages. One kind of four bar linkage has a reference, or base, member defining the fourth link; a first moving link pivotally connected to the base member; a second moving link pivotally connected to the base member; and a third moving link pivotally connected to the distal ends of the first and second links. A drive input to any one of the first, second, or third links relative to the fixed base will then cause motion of all of the links relative to the reference member. In the discussion that follows, the base link is taken to be the underframe or body structure of the railcar generally, that frame of reference being taken as a datum during opening or closing of the various doors. Of course, the nominally “stationary” datum may itself be rolling, perhaps slowly, along a railroad track as the lading is being disgorged. In the examples given below the actual door panel that blocks the outlet opening of the car is the third link, namely the link that is pivotally connected to the ends of the first and second, links, linkages, or pivot arms, rather than being directly connected to the frame of reference. Most typically some kind of driving mechanism is connected between the base link, (i.e., the rigid structure of the railroad car defining the datum or frame of reference), and one of the moving links, be it the first or second links, or the output member, or third link, of the four bar linkage. Whatever bar of the linkage is driven, the remaining moving members are then slave linkages whose position is dictated uniquely by the input motion and displacement of the driven member relative to the datum. Most often the driven member is one of the first or second links.
Four bar linkages are often analyzed as if the linkage lies in a plane. Indeed, to the extent that out-of-plane forces are either non-existent or symmetrical and opposite (and therefore balanced), the forces and motions in question can be considered to be wholly or predominantly in a particular plane. In the examples herein, where the doors are “longitudinal doors” as defined above, the action of the forces, and the displacements, whether translational or rotational, may tend to be considered as occurring in a transverse, or cross-wise, vertical plane.
In the examples of
a-3d show respective views of an example of a railroad freight cars indicated as 20. Although an open-topped hopper car is shown, the illustrations are intended to convey that the features and aspects of the invention (or inventions, as may be) are pertinent to a range of railroad freight cars, rather than a single embodiment. While car 20 may be suitable for a variety of general purpose uses, it may be taken as being symbolic of, and in some ways a generic example of, flow through cars, in which lading is introduced by gravity flow from above, and removed by gravity discharge through gated or valved outlets below. “Flow through”, or “center flow” cars may include open-topped hopper cars, grain cars, plastic pellet cars, potash cars, ore cars, coal gondolas, and so on. In one embodiment car 20 may be a hopper car such as may be used for the carriage of bulk commodities in the form of a granular particulate, be it in the nature of relatively coarse gravel or fine aggregate in the nature of fine gravel or sand or various ores or concentrate or coal. In either case car 20 may be symmetrical about both its longitudinal and transverse, or lateral, centerline axes. Consequently, it will be understood that the car has first and second, left and right hand side beams, bolsters and so on.
By way of a general overview, car 20 may have a car body 22 that is carried on trucks 24 for rolling operation along railroad tracks. Car 20 may be a single unit car having releasable couplers at each end, as shown, or it may be a multi-unit car having two or more car body units, where the multiple car body units may be connected at substantially permanent articulated connectors, or draw bars. To the extent that car 20 may carry relatively dense materials, draw bar connections in a unit train might be employed. Car body 22, and the various structural members and fittings described herein may be understood to be typically of metal construction, whether welded or Huck™ bolted, or riveted together, the metal members being most typically steel, stainless steel, or aluminum, as may be appropriate. Some car builders have also used reinforced plastic composites for car elements, and those materials could also be employed where suitable. Car body 22 may have a lading containment vessel or shell 26 such as may include an upstanding peripheral wall structure 28 which may have a pair of opposed first and second end walls 30, 32 that extend cross-wise, and a pair of first and second side walls 34, 36 that extend lengthwise, the end walls 30, 32 and side walls 34, 36 co-operating to define a generally rectangular form of peripheral wall structure 28 as seen from above. Wall structure 28 may include top chords 38 running along the top of the walls, and side sills 40 running fore-and-aft (i.e., lengthwise) along lower portions the side sheets 42 of side walls 34, 36. Car 20 may have stub center sills 44 at either end, in which case side walls 34, 36 may act as deep beams, and may carry vertical loads to main bolsters 108 that extend laterally from the centerplates. In the case of a single, stand-alone car unit, draft gear and releasable couplers 47 may be mounted at either end of the center sill. Stub center sill 44 has first and second, or left and right hand vertical webs 46, 48, a bottom flange 50, and a top flange or top cover plate 52, those four elements being arranged in the conventional manner to define a substantially rectangular hollow tube. Cover plate 52 is carried at a height in the range of something such as 41 to 43 inches above TOR, such that the coupler and draft gear sit in the coupler pocket with a coupler centerline height for a light (i.e., unladen) car with unworn wheels of 34½ inches above TOR, the standard AAR undeflected coupler height. In a center flow, or flow through car, the upper portion of the car may typically include means by which to admit lading under a gravity drop system. Such an intake 54, or entryway may be a large rectangular opening such as bounded by top chords 38, or the car may have one or more hatches, whether covered or uncovered.
Looking at the structure generally, car 20 may have two hoppers, or hopper assemblies, or hopper sections, identified generally and generically as a first hopper 58 and a second hopper 60. Each hopper has an end slope sheet 62 sloped in the longitudinal direction, and an intermediate slope sheet 64 also sloped in the longitudinal direction. These slope sheets slope upwardly, and away from, a respective first or second hopper discharge section 66, 68. As may be appreciated, the interior or intermediate slope sheets 64 of hoppers 58 and 60 run upwardly and inwardly toward each other, more or less symmetrically, to meet at what is, roughly speaking, a common apex. More precisely, they engage opposite sides of a ridge plate assembly 70 that runs cross-wise between side walls 34, 36. Ridge plate assembly 70 may be made substantially as shown and described herein (or as in US Patent Publication No. 2010/0132587 of Forbes et al.) and lies along the central plane of car 20. It is not necessary that end slope sheets 62 be inclined at the same angle as intermediate slope sheets 64. Those slopes may be different. That is, the slope of end slope sheet 62 is substantially shallower than the slope of the intermediate slope sheets 64. It may be noted that a flat member, or gusset, or plate 72 is mounted beneath ridge plate assembly 70 between the two adjacent intermediate slope sheets 64, such that a triangular tube is formed that extends across car 20 from side wall 34 to side wall 36.
In the embodiment shown in
Full Length Side Sills
Side walls 34, 36 act as long deep side beams 104, 106 that carry the vertical loads of hoppers 58, 60, said walls having upper flanges formed by top chords 38, bottom flanges formed by side sills 40 and webs defined by side sheets 42. The vertical loads transferred into the side beams are then carried into stub center sills 44 at the locations of the end stub wall assemblies 130 and main bolsters 108 at the truck centers. Main bolsters 108 each include an upper, or main, flange 110, a lower flange 112, and a web 114.
Car 20 has a shear plate 128 that extends over (or may define) the top cover of stub center sill 44, extending across the full width of car 20 from side sill to side sill, such that it underlies side sills 40 and overlies main bolster 108 (or defines the upper flange thereof). Outboard of main bolster 108, shear plate 128 extends to the end sill of car 20. Inboard of main bolster 108, shear plate 128 has triangular portions 126 that taper outwardly to underlie the side sills, leaving an opening 124 beneath end slope sheet 62.
End Wall Defines Deep Lateral Beam
An end wall, or end wall assembly 130 of car 20 includes a deep, predominantly upwardly extending, transversely running shear web, member, panel, or wall, 132. Wall 132 has a lower portion 134 and an upper portion 136. Lower portion 134 lies in a predominantly vertical cross-wise plane. Upper portion 136 is bent relative to lower portion 134, and extends on an upwardly inclined plane to meet, and mate with, end slope sheet 62. The lower margin of wall 134 extends upwardly from shear plate 128. The lower margin of wall 134 is rooted at, or mates with, or is aligned with, upper or main flange 110 of main bolster 108. In effect, end wall top chord 138, end slope sheet 62, beam 80, wall 132, and flange 110 co-operate to define a deep beam or deep beam assembly 140 that extends across car 20 from side sill to side sill. The ends of beam 140 are capped by the wings, or shear web panel extensions 142, 144 of the side wall shear web sheets 42. Further, support webs in the nature of elephant ears 146, 148 meet center sill cover plate 52 directly above respective center sill webs 46, 48, and are angled on an outwardly splayed slope slightly away from each other, extending upwardly to meet and reinforce end slope sheet 62 and end wall 132, thus providing load paths by which vertical portions of the shear load from side beams 104, 106 and the lading are resolved into stub center sill 44.
Large, Low, Substantially Horizontal Hopper Discharge Opening
It may also be noted that the lower margins of the stationary structure of the hopper discharge sections are reinforced by hollow structural sections, those on end wall members 86, 88 being identified as 156 and those on the sloped, laterally downwardly convergent side wall members 82, 84 being identified as 158. As can be seen in
Internal Machinery Accommodation Between Hoppers
In terms of stationary structure, it may be recalled that interior slope sheets 64 of hoppers 58 and 60 meet at ridge plate assembly 70. As such there is a sheltered machinery space 170 defined between the two hopper discharge sections beneath, or in the lee of, interior slope sheets 64 of adjacent hoppers 58, 60, and, indeed, below plate 72 which forms the bottom closing member of the triangular tube. Although this description is written in the context of a car having two hoppers, the same commentary would apply to a car having any number of hoppers greater than one where the internal slope sheets of two adjacent hoppers meet to form a somewhat protected space. In existing open topped hopper cars the space under the slope sheets is often where so called “elephant ears” or triangular planar shear plates are located, those planar shear plates having one vertex running along the center sill cover plate over one of the center sill webs, a second vertex running upwardly on a diagonal along the back of one of the intermediate slope sheets and a third vertex running upward on a similar diagonal on the back of the other intermediate slope sheet. In the instant car 20, machinery space 170 is free of such shear plates or elephant ears, or planar web members, such as would otherwise obstruct the space.
Since machinery space 170 is unobstructed, door drives in the nature of pneumatic cylinders, or pneumatic actuators, 162 and 164 may be located in the accommodation so defined. Location of actuators 162, 164 in this accommodation may tend to mean that the actuators are not fit into a tight or difficult machinery space over one of the end sections of the car, competing for space with the brake reservoirs or other equipment. It may also mean that there is better access for servicing and maintenance, and it may mean that the drive train to operate the doors is shorter and more direct than it might otherwise be, because the actuator is immediately beside the mechanism that it is intended to drive, and, in a substantially transverse installation as shown, the actuator is aligned predominantly in the direction of action of force that is desired, making a more compact drive train generally. An extra pressurized air reservoir 172 for operating actuators 162, 164 may also be mounted in the machinery space. Air reservoir 172 may have the form or a cylindrical reservoir mounted transversely at the top of machinery space 170 above actuators 162, 164, and may have, for example, a volume of 80 gal. (i.e., twice the typical 40 gal. brake reservoir volume). Since air reservoir 172 is mounted with actuators 162, 164 in machinery space 170, the air pipe distance between them is very short. Actuation may tend to be more rapid without the lag that might otherwise occur with a more distant reservoir.
Door Structure
As noted, the left and right hand doors 100, 102 are symmetrical, such that a description of one is equally a description of the other. The main portion of door 100 (or 102, as may be) is a sheet or pan 174, which may have a turned-up proximal flange 176 and a turned-down distal lip 178, as indicated. Door pan 174 may also have turned up lateral edges 180, the door length (in the x-direction, or longitudinal direction) of car 20 being suited to the opening defined by the lower margins of the hopper discharge section, be it 66 or 68, the upturned lateral edges seating to either side of the fore-and-aft lower margins of the hopper discharge section to form a seal therealong when the door is closed. Pan 174 is reinforced by a long-direction hollow channel 182, oriented parallel to the x-direction of the car. Channel 182 is welded toes-in to form a hollow section. Pan sheet 174 is also reinforced by, and carried by, first and second reinforcements 184, 186 that run across the outward side thereof from the proximal edge to channel 182. The distal ends of reinforcements 184, 186 extend beyond proximal edge flange 176, and curl upwardly partially therearound to define mounting lugs 200, 202. Further, spindles, or stub shafts 204 are mounted at the ends of C-channel 182 and define connection interfaces, or connection points for both the door suspension members and the door drive train.
Door Linkages
Doors 100 and 102 are suspended from a set of pivotally movable members or links such as may be identified as door support linkages 210. Those linkages include a pair of first and second, near end and far end distal door linkages, or arms 212, 214, and a pair of first and second, near and far, proximal, short, door linkages, or arms 216, 218. As may be noted, the distal linkages, or arms, 212, 214 are longer than the proximal arms 216, 218. Arms 212, 214 have respective first ends pivotally mounted to upper lateral hopper section support member 80 at mounting lugs, or feet, 222. This is the stationary, or reference or datum end of the link. The other end of arms 212, 214 is the pivot mount at the connection interface defined at stub shaft 204, which may be termed the distant or swinging end. Similarly, the “fixed” or base, or reference, end of short arms 216, 218 is mounted to a rotational angular motion and torque transmitting member identified as torque tube 224, and the “free” or swinging ends of short arms 216, 218 pick up on mounting lugs 200, 202. Short arms 216, 218 are not rigidly fixed to torque tube 224, but rather are mounted to rotate independently of it. Torque tube 224 is itself mounted for rotation to a pair of first and second (or near and far) mounting fittings or brackets, or pedestals, or reinforcement members or lugs 226, 228, which may themselves have the form of tapering hollow channel sections mounted toes-in to the outside face of the inwardly inclined side sloping sheets of the hopper discharge sections, those hollow sections also defining discharge section reinforcements extending from one end connected to side sill 40, and a second, lower end welded to lower edge reinforcement 158.
As may be noted, the resultant structure defines a four-bar linkage. The fourth bar, or base, or datum, is the stationary structure whose position is rigidly fixed as part of the car body, namely the stationary structure of discharge section 66, 68, which includes the footings of mounts of the linkages. The long arm pair of arms 212, 214 forms the first bar of the four bar linkage. The short arm pair of arms 216, 218 forms the second bar of the four bar linkage, and the door panel itself forms the third bar of the four bar linkage. As may be noted, this four-bar linkage is movable between a first position (namely the closed position, shown in
In this motion, the long arm link moves through a significantly smaller angular displacement than the short arm link, the long arm moving through roughly 35 to 45 degrees of arc (e.g. approximately 40 degrees), and the short arm link moving through 120 to 150 degrees of arc (e.g. approximately 135 degrees). At the starting position of the motion, both the short and long arms are on angles inward of vertical, such that as the motion begins, both the short and long arms move toward a vertical orientation, and, in so doing, their respective “free” pivot interfaces move in a direction of motion that has both an outward and downward component of motion. That is, dz/dy at both free pivot interfaces is negative; dy being the movement of the interface in the y, or lateral, direction (with the +y direction being defined as a laterially ourboard direction) and dz being defined as the movement of the interface in the z, or vertical, direction (with the +z direction being defined as an upward direction). As will be understood, the +y direction for door 100 will be opposite the +y direction for door 102. Thus, since there is a −z component of motion, the initial motion serves to “lift” or “unseat” the pan, i.e., move it away from the seat, while the door is also moving predominantly laterally outboard in the +y direction. In this initial stage of motion, the absolute value of dz/dy is also considerably less than 1; that is, the motion is more strongly horizontal than vertical. This horizontal predominance increases as the swinging arms move toward their respective vertical positions. Once past the vertical, the respective pivot connections (or “free” pivot interfaces) begin to move upward while moving laterally outward. The angular displacement of the short arm is more rapid, and its motion is soon predominantly upward (dz/dy>1), and continues so throughout the remainder of the stroke. While this occurs, the longer arm continues its predominantly horizontal motion on a less rapidly changing angular displacement and less strongly positive dz/dy. The effect is that the door panel itself tilts from a very nearly completely horizontal condition to a tipped, inclined position. At the end of the motion, the inside lip of the door may be positioned substantially directly above the rail, or just laterally shy of the inside of the rail bullnose, such that lading exiting the hopper discharge may tend to fall between the rails.
As will be appreciated, returning the four-bar linkage from the second position (e.g. the fully open position shown in
Drive Train
The motion of the four bar linkage in the opening direction may be commenced by a transmission or drive train 230, the same drive train being used to close the doors in the other direction once the lading has been discharged.
The drive train includes drive actuators, 162, 164 noted above. Those actuators may be cylindrical rams, such as pneumatic cylinders. One end of each cylinder is pivotally mounted between a base, or reference, or datum or body lug mounted to actuator support beam 234. In the embodiment illustrated, the piston of each actuator is oriented inboard toward the center of the car, and the back or the actuator is oriented outboard toward side sill 40. The second end of each actuator is pivotally mounted to an output lever 240 at an output pivot connection 236. Output lever 240 has a fixed fulcrum or pivot 238 mounted on a pedestal or footing mounted to the face of end wall 86 or 88, as may be.
Output lever 240 has two other pivotal connections namely first and second output interface connections, 242 and 244. The fulcrum, namely fixed pivot 238, is located mid-way between pivotal connections 242 and 244. Push rods, or connecting rods, or links 256 and 264 respectively extend from connections 242 and 244 to the crank arms 246, 258 of the left and right hand doors. Pivotal connection 244 is located at the distal end of output lever 240. Pivot connection 236 is located at the opposite end of output lever 240 from connection 244. Lever 240 is effectively a force and motion splitting device. That is, the input at 236 transmits a total input moment equal to the sum of the output at 242 and 244. Inasmuch as the geometry is symmetrical, the output transmitted to the cranks 246, 258 driving the pairs of left and right hand doors is also matched. In this embodiment the fulcrum, pivot 238, is located on the longitudinal centerline 122 of the car. The input from each respective actuator is predominantly transverse, and is transmitted to the splitter, i.e., lever 240, at a height greater than the height of the fulcrum 238.
A driving arm or crank arm or crank 246 is pivotally mounted to the near end of torque tube 224. A connecting member in the nature of a drag link or push rod 256 has a first pivotal connection to output lever 240 at connection 242, and a second pivotal connection at the distal tip of crank 246. The drive train includes two further members, the first being a driven arm 248 and the second being a follower or slave link 250. In normal, or automatic, or power-driven mode, driven arm 248 is connected to crank 246, such that when crank 246 turns, driven arm 248 turns through the same angle and transmits force and motion to slave link 250, which, in turn, drives the door, be it 100 or 102. Motion of connection 236 caused by actuator 162 (or 164, as may be) will therefore necessarily cause crank 246 to move. As may be understood, in tripping door 100 (or 102) to open, member 256 acts in compression as a connecting rod or push rod. In closing door 100, member 256 acts in tension as a drag link. Follower 250 is pivotally joined at a connection 254 at one end to the distal tip of driven arm 248, and also pivotally connected to stub shaft 204. Rotation of driven arm 248 will move the location of connection 254, which will, in turn cause stub shaft 204 to move, opening or closing door 100 (or 102). Follower 250 also has an over-center lock in the form of a finger or abutment 252. When driven arm 248 is moved to an over center condition with respect to follower 250 (i.e., the pivot axes at 255, 257, and 259 pass through a condition of planar alignment) abutment 252 engages driven arm 248 preventing further motion. As the near end of door 100 (or 102) moves, consequent motion occurs in the links of the four bar linkage of the door. Torque tube 224 may tend to force driven arms 248 at both ends of torque tube 224 to move in unison, and thereby to discourage twisting of the door.
A similar crank arm 258 is mounted to torque tube 224 of door 102, and functions in the same manner, though of opposite hand. Force and motion are transmitted to crank 258 from second output interface connection pivot 244 of output lever 240 by means of a second transmission member in the nature of a drag link or push rod 264. Thus motion of the cylinder of actuator 162 (or 164, as may be) results in laterally outboard motion of drag links 256 and 264 in opposite directions on their respective sides of car 20, such that doors 100 and 102 operate at the same time in a coordinated, substantially symmetrical manner. It may be noted that output lever 240 is also a force divider in the sense that the single force (and motion) received from actuator 162 (or 164, as may be) is split and distributed to the right and left hand portions of the drive train. As may be noted, in each case the crank counter-rotates relative to the short, outboard, links 216, 218 of the four bar linkage. That is, as crank 246 (or 258) turns clockwise, the short linkage 216 (or 218) turns counter-clockwise.
The net result is a mid-car installation that does not compete for space with the brake cylinder or brake reservoir over the truck shear plate. Instead, the mounting is sheltered under the slope sheets above the level of the side sills in a relatively protected location, in which the actuators are also located above the fulcrum of the output divider. The output divider has a single input and two outputs, each of which drives a pushrod connected directly to the respective crank without additional intermediate linkages or connections.
In the embodiment of
The presence of stub sill 344 requires placement of the splitter lever 346 off-center, as illustrated in
Other features may also be noted in
The installation of
In the embodiment of
In the previously described embodiment of hopper car 20, one actuator 162 (or 164, as may be) simultaneously opened or closed two doors 100, 102 spaced longitudinally from the actuator 162 in the same direction. In the embodiment of car 420, one actuator 462 simultaneously opens or closes two doors 400, 402 spaced longitudinally from the actuator 462 in opposite directions. Resultantly, while the doors 100, 102 were predominately offset in a lateral direction from one another in car 20, the doors 400, 401 are predominately offset in a longitudinal direction from one another in car 420. With the exception of the offset in the longitudinal direction, the motion of the four bar linkage of doors 400, 402 is similar to that of linkage of doors 100, 102.
The motion of the four bar linkage in the opening direction may be commenced by a transmission or drive train 430, the same drive train being used to close the doors in the other direction once the lading has been discharged. The drive train includes drive actuator 462, noted above. Actuator 462 may be a cylindrical ram, such as a pneumatic cylinder. One end of the cylinder is pivotally mounted between a base, or reference, or datum, or body lug, mounted to an actuator support beam 434. In the embodiment illustrated, the piston of the actuator is oriented inboard toward the center of the car, and the back of the actuator is oriented outboard toward side sill 40. The second end of each actuator is pivotally mounted to an output lever 440 at an output pivot connection 436. Output lever 440 has a fixed fulcrum or pivot 438 mounted centrally on a support frame 494. Support frame 494 spans the longitudinal space between hoppers 458, 460 is mounted to hollow structural sections 156 on the end walls 86 and 88.
Output lever 440 has two other pivotal connections namely first and second output interface connections, 442 and 444. The fulcrum, namely fixed pivot 438, is located mid-way between pivotal connections 442 and 444. Push rods, or connecting rods, or links 456 and 464 respectively extend from connections 442 and 444 to the crank arms 446, 448 of the front and back doors 400, 402. Pivotal connection 444 is located at the distal end of output lever 440. Pivot connection 436 is located at the opposite end of output lever 440 from connection 444. Lever 440 is effectively a force and motion splitting device. That is, the input at 436 transmits a total input moment equal to the sum of the output at 442 and 444. Inasmuch as the geometry is symmetrical, the output transmitted to the cranks 446, 448 driving the front and back doors is also matched. In this embodiment the fulcrum, pivot 438, is located on the longitudinal centerline 422 of the car. The input from actuator 462 is predominantly transverse, and is transmitted to the splitter, i.e., lever 440, at a height greater than the height of the fulcrum 438.
A driving arm or crank arm or crank 446 is pivotally mounted to the near end of torque tube 424. A connecting member in the nature of a drag link or push rod 456 has a first pivotal connection to output lever 440 at connection 442, and a second pivotal connection at the distal tip of crank 446. The drive train includes two further members, the first being a driven arm 452 and the second being a follower or slave link 450. In normal, or automatic, or power-driven mode, driven arm 452 is connected to crank 446, such that when crank 446 turns, driven arm 452 turns through the same angle and transmits force and motion to slave link 450, which, in turn, drives the door, be it 400 or 402. Motion of connection 436 caused by actuator 462 will therefore necessarily cause cranks 446 and 448 to move. As may be understood, in tripping door 400 to open, member 456 acts in compression as a connecting rod or push rod. In closing door 400, member 456 acts in tension as a drag link. Follower 450 is pivotally joined at a connection 454 at one end to the distal tip of driven arm 452, and also pivotally connected to stub shaft 406. Rotation of driven arm 452 will move the location of connection 454, which will, in turn cause stub shaft 406 to move, opening or closing door 400. Follower 450 also has an over-center lock in the form of a finger or abutment 466. When driven arm 452 is moved to an over center condition with respect to follower 450 (i.e., the pivot axes at 455, 457, and 459 pass through a condition of planar alignment) abutment 466 engages driven arm 452 preventing further motion. As the near end of door 400 moves, consequent motion occurs in the links of the four bar linkage of the door. Torque tube 424 may tend to force driven arms 452 at both ends of torque tube 424 to move in unison, and thereby to discourage twisting of the door.
A similar crank arm 448 is mounted to torque tube 424 of door 402, and functions in the same manner, though of opposite hand. Force and motion are transmitted to crank 448 from second output interface connection pivot 444 of output lever 440 by means of a second transmission member in the nature of a drag link or push rod 464. Thus motion of the cylinder of actuator 462 results in laterally outboard motion of drag links 456 and 464 in opposite directions on their respective sides of car 420, such that doors 400 and 402 operate at the same time in a coordinated, substantially symmetrical manner. It may be noted that output lever 440 is also a force divider in the sense that the single force (and motion) received from actuator 462 is split and distributed to the right and left hand portions of the drive train. As may be noted, in each case the crank counter-rotates relative to the short, outboard, links 416, 418 of the four bar linkage. That is, as crank 446 (or 448) turns clockwise, the short linkage 416 (or 418) turns counter-clockwise.
The net result is a mid-car installation that does not compete for space with the brake cylinder or brake reservoir over the truck shear plate. Instead, the mounting is sheltered under the slope sheets above the level of the side sills in a relatively protected location, in which the actuators are also located above the fulcrum of the output divider. The output divider has a single input and two outputs, each of which drives a pushrod connected directly to the respective crank without additional intermediate linkages or connections.
The doors in the various cars may be operated by a control unit that is connected to operate the valves of the system causing the actuators to advance or retract, as may be. Such a control unit may be used on any of cars 20, 320, or 420. In this instance a control box, or controller is indicated as 480. Controller 480 may be mounted in the lee of the slope sheets closely adjacent to whichever actuator it is intended to control, such that the various air pipes may be kept short, such as may reduce lag time in reaction to commands. Controller 480 may have an external actuation interface member 482, that is, an member defining an interface such that the controller may be operated externally to car 20, 320, or 420. In the examples shown, external actuation interface member 482 may have the form of a magnetic field sensor 484 such as may be mounted on an outside portion of the car. In the examples of
Other features may also be noted in
This application is filed contemporaneously with another application entitled Railroad Hopper Car and Door Mechanism Therefor, the specification and drawings thereof being incorporated herein by reference in their entirety, the same as if the specification thereof had been included at this point in this specification, and the same as if the drawings thereof had been added to follow the drawings hereof, with item numbers in the text and the annotations on the drawings amended accordingly.
Various embodiments have been described in detail. Since changes in and or additions to the above-described examples may be made without departing from the nature, spirit or scope of the invention, the invention is not to be limited to those details but only by a purposive interpretation of the claims as required by law.
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