The present invention generally relates to railroad hopper cars, and more specifically, to a mechanism for selectively operating one or more hinged doors on a railroad hopper car.
A common type of railroad freight car in use today is an open-top hopper car wherein lading carried by the hopper car is discharged through openings provided on an underside or bottom of the car. Such cars are used to transport numerous types of lading including aggregate, iron ore and other types of lading. Such cars offer an advantageously economical method of transporting large amounts of lading between distant locations.
Such railroad cars generally include a walled enclosure or hopper carried on an underframe of the railcar. On some railroad hopper cars, the underframe includes a longitudinally elongated centersill or support which defines a longitudinal axis for the railcar. Toward opposed ends thereof, the centersill is carried by the usual wheeled trucks which ride on tracks or rails. Although the design of the bottom of the railcar varies considerably, the hopper is typically provided with a plurality of generally funnel-shaped chutes which extend either parallel to the longitudinal axis of the railcar (longitudinal openings) or are disposed in pairs on opposite lateral sides of the longitudinal axis of the railcar (transverse openings). The generally funnel-shaped chute terminates in a discharge opening through which lading is gravitationally discharged from the railcar. Each type of hopper serves a particular need in the railroad industry.
To control the discharge of lading from the hopper, a door is provided in registry with either both or each discharge openings on the railcar. Typically, the discharge door is hinged toward an upper end thereof to the railcar such that, when released, the door gravitationally swings toward an open position assisted by columnar load of the lading gravitationally pushing down on and moving through each discharge opening.
Different types of door operating mechanisms are known in the prior art. It is important to note, however, such door operating mechanism are specifically designed to the particular operation with which they will find utility. For example, a mechanism used to operate longitudinally mounted doors cannot, without significant redesign, be used to operate transversely arranged doors and vice versa. Moreover, and primarily because of the disposition of the door relative to the longitudinal axis of the railcar, mechanisms used to operate longitudinally mounted doors usually require a powered operated driver to move the doors between closed and open positions. As will be appreciated, requiring a powered operated driver to operate such mechanism increases the overall cost of the railcar. Of course, increasing any manufacturing costs is adverse to railcar manufacturers. Thus, those mechanisms used to operate longitudinally mounted doors do not and are not useful with those hopper cars having transversely mounted doors for selectively controlling the discharge of lading from the hopper.
Designing a mechanism for operating one or more transversely mounted doors on a railroad hopper car also has design challenges. In hopper cars of the identified type having the doors extending transversely of the hopper car, a generally accepted method of maintaining the doors in the closed position involves the employment of independently functioning latching mechanism on opposed sides of the hopper car. Previously known latching mechanisms include a pivotable hook that is actually a double hook in that it has a small recess which engages with a device to hold the door in a “catch” position and one larger recess to hold the door in a fully closed position. Two operators or workmen generally work together on opposite sides of the railcar and swing the open laterally adjacent doors from the fully open position to the “catch” position by pushing with one foot on the respective doors. In the “catch” position, the doors remain open a few inches at their lower end. Each workman next places a long pry bar , usually about 5 foot long and about 1.5 inches in diameter, to lever the door to a fully closed position whereupon the larger recess on each hook drops in to its working position. In operation, this mechanism has been known to fail to maintain the doors in their closed position. Moreover, and as will be appreciated, unless the locks are positively operated in unison relative to each other, additional problems can and do arise, That is, there is significant columnar load placed on beach door by the lading in the hopper of the railcar. Although the transversely disposed doors are typically joined by an elongated connector or spreader bar, opening one lock without opening the other lock can cause the door to twist about its upper pivot thus possibly resulting in door distortion problems.
Both the length and width of each discharge opening defined toward the lower end of each hopper chute must be sufficiently sized to substantially prevent lading from bridging over the discharge outlet so as to facilitate the discharge of lading from the hopper car. Accordingly, the door arranged in operable combination with such discharge opening must be sized to cover the entire opening when the door is in the closed position. As such, the weight of the door is substantial, thus, adding to the effort required of the operator to close the door from the open position. Considering there are up to four sets of transversely mounted doors on each hopper rail car which are all required to be manually closed after the lading is discharged therefrom, the continuing manual effort required to close the doors is both tedious and tiring.
To unlock this type of prior art door lock, a workman on each side of the railcar drives the respective hook upwards to release the door. Sometimes the hook stays up momentarily, permitting the door to move to the fully open position. At other times, the hook may drop earlier in time to hold the door in the “catch” position, in which case, the workmen is required to hammer the hook upward to release the door to a fully open position. The hook is operated primarily by gravity, making the operation thereof somewhat dependent upon the particular orientation of the hopper car and the freedom with which the hook pivots about its pivot pin.
As mentioned, the bottom of the railcar is typically designed to have several funnel-shaped chutes disposed between opposed ends the railcar. Accordingly, the spacings between longitudinally adjacent chutes wherein the operating mechanism for such doors is to be located is extremely limited. As will be appreciated by those skilled in the art, the limited space constraints inherent with hopper cars having transversely mounted doors operable in pairs causes significant design problems.
Thus, there is a need and continuing desire for a mechanism for operating in unison a pair of transversely mounted doors on a railroad hopper car having a centersill.
In view of the above, and in accordance with one aspect of this invention disclosure, there is provided a mechanism for operating a pair of hinged doors on a railroad hopper car between closed and open positions. The railroad hopper car has a centersill defining a longitudinal axis and a hopper operably supported on the centersill. The hinged doors are arranged in operable combination with adjoining hopper openings defined by the hopper and disposed to opposed lateral sides of the longitudinal axis of the hopper car.
In this embodiment, the mechanism for operating the pair of hinged doors includes an elongated operating shaft rotatable about a fixed axis and adapted to extend transverse to the longitudinal axis of the hopper car. In this embodiment, the operating shaft is configured to extend across the railcar such that opposed ends of the shaft are each accessible from a side of the hopper car to effect selective operation of the pair of doors. A linkage system operably connects the operating shaft to the hinged doors on the railroad hopper car so as to simultaneously move the doors into their closed positions in response to rotation of the operating shaft. The linkage system includes an actuating link operably connected to and rotatable with the operating shaft and a connecting link for operably connecting the actuating link to the doors. The linkage system links are arranged in an overcenter relationship relative to each other when the doors are in the closed position whereby locking the doors closed. A selectively operated stop is rotatable about a fixed axis disposed above the fixed axis of the operating shaft assembly. The stop is rotatable between a first condition, wherein the stop engages with at least one link of the linkage assembly whereby maintaining the linkage system links in an overcenter relationship relative to each other, and a second condition, wherein the doors are permitted to move to the open position.
Preferably, the mechanism for operating the pair of hinged doors further includes a transversely elongated connector for joining the doors to each other. In one form, the actuating link of the linkage system is one of duplicate actuating links operably connected to and rotatable with the operating shaft. Similarly, in a preferred embodiment, the connecting link of the linkage system is one of duplicate connecting links for operably connecting a respective actuating link to the doors.
In one form, the linkage system includes a stop for limiting movements of the doorstoward their open position. Moreover, the linkage system preferably includes a stop for limiting movements of said doors toward their closed position.
Preferably, the selectively operated stop forming part of the mechanism for operating the pair of hinged doors on the railroad hopper car has limited rotation about its fixed axis. In a preferred embodiment, and to facilitate assembly of the mechanism for operating the pair of hinged doors on the railcar, the operating shaft, the linkage system and the selectively operated stop are all mounted on a frame mountable to the railroad hopper car.
According to another aspect, there is provided a mechanism for operating a pair of hinged doors on a railroad hopper car. The railroad hopper car has a centersill defining a longitudinal axis and a pair of drop-bottom outlets for discharging lading from a hopper operably carried on the centersill. The outlets are disposed on opposed lateral sides of the longitudinal axis of the car, with each outlet having one of the hinged doors arranged in operable combination therewith for movement between a closed position and an open position. A length and width of each outlet is sufficient to inhibit lading from bridging over the outlet thereby facilitating discharge of lading from the hopper.
According to this aspect of the invention disclosure, the door operating mechanism includes a frame mountable to the railroad hopper car and an elongated operating shaft mounted on the frame for rotation about a fixed axis and adapted to extend transverse to the longitudinal axis of the hopper car. The operating shaft is configured to extend across the railroad hopper car such that opposed ends of the shaft are each accessible from a side of the hopper car. A linkage system is provided for operably connecting the operating shaft to the hinged doors on the railroad hopper car to simultaneously move the doors into their closed positions in response to rotation of the operating shaft. The linkage system includes an actuating link, operably connected to and rotatable with the operating shaft, and a connecting link for operably connecting the actuating link to the doors. The linkage system links are arranged in an overcenter relationship relative to each other when the doors are in the closed position whereby locking the doors closed.
A door release mechanism including a release lever is mounted on the frame for rotation about a fixed axis. The release lever is operably associated with the linkage system such that rotation of the release lever moves at least one of the links from being overcenter relative to the other link of the linkage system thereby allowing the doors to be forcibly moved toward the open position under the influence of the columnar load being placed on the doors by lading in the hopper.
In one form, the mechanism for operating the pair of hinged doors on the railroad hopper car further includes a transversely elongated connector for joining the doors to each other. Preferably, the actuating link of the linkage system is one of duplicate actuating links operably connected to and rotatable with the operating shaft, and wherein the connecting link of the linkage system is one of duplicate connecting links for operably connecting a respective actuating link to the doors. In a preferred embodiment, the linkage system includes a stop for limiting movements of the doors toward their open position. In a preferred embodiment, the linkage system includes a stop for limiting movements of the doors toward their closed position.
In a preferred embodiment, the mechanism for operating the pair of hinged doors on the railroad hopper further includes a selectively operated stop rotatable about a fixed axis disposed above the fixed axis of the operating shaft assembly. The stop is preferably rotatable between a first condition, wherein the stop engages with at least one link of the linkage assembly whereby maintaining the links of the linkage system in an overcenter relationship relative to each other, and a second condition, wherein the doors are permitted to move to the open position. In one form, the selectively operated stop has limited rotation about its fixed axis.
In another family of embodiments, there is provided a mechanism for operating a pair of hinged doors on a railroad hopper car between closed and open positions. The railroad hopper car has a centersill defining a longitudinal axis. A hopper is operably supported on the centersill with the hinged doors being arranged in operable combination with adjoining hopper openings defined by the hopper and disposed to opposed sides of the longitudinal axis of the hopper car. In this form, the door operating mechanism includes an elongated operating shaft rotatable about a fixed axis and adapted to extend transverse to the longitudinal axis of the hopper car. The operating shaft is configured to extend across the railcar such that opposed ends of the shaft are each accessible from a side of the hopper car to effect selective operation of the doors.
According to this aspect, the mechanism for operating hinged doors on the railroad hopper car further includes a linkage system for operably connecting the operating shaft to the hinged doors on the railroad hopper car to simultaneously move the doors into their closed positions in response to rotation of the operating shaft in first direction. The linkage system including a crank arm operably connected to and rotatable with the operating shaft and a link for operably connecting the crank arm to the doors. The crank arm and the connecting link of the linkage system are arranged in an overcenter relationship relative to each other when the doors are in the closed position so as to provide a releasable lock against the doors moving toward the open position
In this embodiment, a selectively operated stop is rotatable about a fixed axis disposed above the fixed axis of the operating shaft assembly. The stop is rotatable between a first condition, wherein said stop engages with at least one of the crank arm and the link of the linkage assembly whereby maintaining the crank arm and the connecting link of the linkage assembly in an overcenter relationship relative to each other, and a second condition, wherein the doors are permitted to move to the open position. A door release mechanism rotatable about a fixed axis is provided for releasing the lock by moving at least one of the crank arm and the connecting link from being overcenter relative to the other one of the crank arm and the connecting link thereby allowing the doors to be forcibly moved toward their open position under the influence of the columnar load being placed on the doors by the lading in the hopper.
In a preferred form, the mechanism for operating the pair of hinged doors on the railroad hopper car further includes a transversely elongated connector for joining the doors to each other. Preferably, the crank arm of the linkage system is one of duplicate crank arms operably connected to and rotatable with the operating shaft, and wherein the connecting link of the linkage system is one of duplicate connecting links for operably connecting the respective actuating link to the doors.
Preferably, the linkage system includes a stop for limiting movements of the doors toward their open position. In a preferred embodiment, the linkage system further includes a stop for limiting movements of the doors toward their closed position
According to this embodiment of the invention disclosure, the operating shaft, the linkage system and the selectively operated stop are all mounted on a frame mountable to the railroad hopper car. Preferably, the selectively operated stop has limited rotation about its fixed axis.
According to another aspect of this invention disclosure, there is provided a mechanism for operating a pair of hinged doors on a railroad hopper car between closed and open positions, with the railroad hopper car having a centersill defining a longitudinal axis. A hopper is operably supported on the centersill, with the hinged doors being arranged in operable combination with adjoining hopper openings defined by the hopper and disposed to opposed sides of the longitudinal axis of the hopper car. The door operating mechanism includes a linkage system including an actuating link, having a first fixed fulcrum, and a connecting link for operably connecting the actuating link to the hinged doors and for simultaneously pushing the doors into their closed positions in response to rotation of the actuating link about the first fixed fulcrum. The links of the linkage system are operably connected in an overcenter relationship relative to each other when the doors are in the closed position whereby locking the doors closed. A selectively operated stop is rotatable about a second fixed fulcrum disposed above the first fixed fulcrum of the operating shaft assembly. The stop is rotatable between a first condition, wherein the stop engages with at least one link of the linkage assembly whereby maintaining the links of the linkage system in an overcenter relationship relative to each other, and a second condition, wherein the doors are permitted to move to the open position.
In this embodiment, the mechanism for operating the pair of hinged doors further includes a transversely elongated connector for joining the doors to each other. Preferably, the the actuating link of the linkage system is one of duplicate actuating links rotatable about the first fixed fulcrum. Moreover, in this embodiment, the connecting link of the linkage system is one of duplicate connecting links for operably connecting the respective actuating link to the doors.
Preferably, the linkage system includes a stop for limiting movements of the doors toward the open position. Moreover, the linkage system preferably includes a stop for limiting movements of the doors toward the closed position.
In this embodiment, the linkage system and the selectively operated stop are mounted on a frame mountable to the railroad hopper car. Preferably, the selectively operated stop has limited rotation about its fixed axis. A door release mechanism is preferably arranged in operable combination with the mechanism for selectively operating the hinged doors for releasing the lock by moving at least one of the actuating link and the connecting link of the linkage system from the overcenter relationship relative to the other one of the actuating link and the connecting link thereby allowing the doors to be forcibly moved toward the open position under the influence of the columnar load being placed on the doors by the lading in the hopper.
According to yet another aspect of this invention disclosure, there is provided a mechanism for operating a hinged door on a railroad hopper car between closed and open positions. The railroad hopper car has a hopper and the hinged door is arranged in operable combination with an opening defined by the hopper. According to this aspect of the invention disclosure, the door operating mechanism includes an elongated operating shaft rotatable about a fixed axis and a a linkage system for operably connecting the operating shaft to the hinged door on the railroad hopper car to move the door into the closed position in response to rotation of the operating shaft. The linkage system includes an actuating link operably connected to and rotatable with the operating shaft and a connecting link for operably connecting the actuating link to the door. The links of the linkage system are arranged in an overcenter relationship relative to each other when the door is in the closed position whereby locking the door closed. A selectively operated stop is rotatable about a fixed axis disposed above the fixed axis of the operating shaft assembly. The stop is rotatable between a first condition, wherein the stop engages with at least one link of the linkage assembly to prevent rotation of the operating shaft while maintaining the links of the linkage system in an overcenter relationship relative to each other, and a second condition. In the second condition, the stop permits the door to move to the open position.
Preferably, the linkage system includes a stop for limiting movements of the hinged door toward the open position. In one form, the linkage system includes a stop for limiting movements of said hinged door toward the closed position.
According to this aspect of the invention disclosure, the operating shaft, the linkage system and the selectively operated stop are all mounted on a frame mountable to the railroad hopper car. Moreover, in this embodiment, the mechanism for operating the hinged door further includes a door release mechanism including a release lever mounted on the frame and operably associated with the linkage system such that rotation of the release lever moves at least one of the links from being overcenter relative to the other link of said linkage system thereby allowing the door to be forcibly moved toward the open position under the influence of the columnar load being placed on said door by lading in said hopper.
While this invention disclosure is susceptible of embodiment in multiple forms, there is shown in the drawings and will hereinafter be described a preferred embodiment, with the understanding the present disclosure is to be considered as setting forth an exemplification of the disclosure which is not intended to limit the disclosure to the specific embodiment illustrated and described.
Referring now to the drawings, wherein like reference numerals indicate like parts throughout the several views, in
As shown in
A bottom of the hopper 12 can also take a variety of different configurations. Suffice it to say, in the exemplary embodiment, the bottom of the hopper car 10 is provided with a plurality of longitudinally spaced discharge chutes 32. As shown by way of example in
In the illustrated embodiment, each outlet or discharge opening 34, 34′ has a length and width sufficiently sized to inhibit lading from bridging over the outlet thereby facilitating the discharge of lading from the hopper 12. As shown in
In the embodiment shown by way of example in
Each pair of transversely aligned doors 36, 36′ are preferably joined or operably connected to each other by a transversely elongated or extended crossbar or connector 48 to form an assembly of the two doors and causes them to swing together as a unit. As will be appreciated, the crossbar 46 can be of any suitable construction to effect simultaneous or conjoint operation of the doors 34, 34′ operably associated with each discharge chute 32.
According to the present invention disclosure, and as shown in
Preferably, and to reduce costs, each apparatus 50 arranged on the hopper car 10 is substantially identical and, thus, only one apparatus 50 will be described in detail. In the embodiment illustrated by way of example in
In the embodiment shown by way of example in
Preferably, and to reduce costs, each mechanism 60, 60′ is substantially identical and, thus, only mechanism 60 will be described in detail. As shown in
As shown in
In a preferred embodiment, the links 74, 76 of each linkage assembly 72, 74 operate to simultaneously push the doors into their closed position relative to the respective discharge openings. In one form of linkage system 70, and upon actuation of apparatus 50, the links 74, 76 of each linkage assembly 72, 72′ pull the respective set of doors toward an open position.
In the embodiment illustrated in
In a preferred embodiment, when the doors are in their closed position as shown in
Returning to that embodiment of the invention disclosure illustrated by way of example
Preferably, each mechanism 60, 60′ furthermore includes a secondary lock 80 mounted on the frame 52 for selectively maintaining the transversely spaced doors of each set or pair of doors in their closed position. In a preferred form, the secondary lock 80 includes a selectively operated stop 82 which is configured to coact with the respective linkage assembly. In a preferred form, the secondary lock 80 includes a substantially identical stop 82′ disposed in laterally spaced relation from stop 82 such that each linkage assembly 72, 72′ has a stop operably associated therewith. In the illustrated embodiment, and to facilitate operation of the secondary lock 80, the locks 82, 82′ are preferably joined to each other by an elongated shaft 84 rotatably supported by the frame 52 such that the locks 82, 82′ operate in unison relative to each other.
Since the stops 82, 82′ are substantially identical, operation of only stop 82′ will be discussed in detail. Each stop of lock 80 is rotatable about a fixed generally horizontal axis 85 defined by the elongated shaft 84. As shown, axis 85 is preferably disposed above and in generally parallel relationship relative to axis 64 about which operating shaft 62 rotates. Arranging each stop for rotation above axis 64 yields several advantages. First, arranging the stop for rotation above axis 64 beneficially allows gravity to facilitate operation of the stop 82. Second, arranging the stop for rotation above axis 64 beneficially yields enhanced visual access to the disposition of the stop 82 relative to each respective linkage assembly.
In one embodiment, shaft 84 is of sufficient length to extend across the car 10 (
As shown in
The stop of the secondary lock 80 of each mechanism 60, 60′ is rotatable between a first condition (
As shown in
As shown in
The secondary lock 80 of each mechanism 60, 60′ is furthermore preferably designed to limit rotational movement of either stop 82, 82′ or both relative to their second or unlocked condition. As illustrated by way of example in
As shown in
In the illustrated embodiment, the ear 87 is arranged in operable combination with stop 82 and a duplicate ear 87′ is arranged in laterally spaced relation from and operable combination with stop 82′. In the illustrated embodiment, each ear 87, 87′ is operably associated with and moves with the shaft 84 such that rotation of either stop 82, 82′ preferably moves both ears 87, 87′ with shaft 84.
As shown in
In a preferred embodiment, the linkage assembly 72, 72′ of each mechanism 60, 60′ includes a stop, generally identified in
In a preferred embodiment of this invention disclosure, portion 104a of lever 74 is specifically configured such that when abutment occurs between portion 104a on lever 74 and portion 98 on clevis 92, the links 74 and 76 of each linkage assembly 72, 72′ have assumed an overcenter relation relative to each other and relative to axis 64 of the operating shaft 62 and to the location 77 (
In a preferred embodiment, the linkage assembly 72, 72′ of each mechanism 60, 60′ further includes a stop, generally identified in
When apparatus 50 is operated to move the respective set of doors into their open position, and following conditioning of stop 80, the respective operating shaft 62 is rotated, as shown in
In a preferred form, each mechanism 60, 60′ of apparatus 50 furthermore includes a door release mechanism, generally indicated by reference numeral 110 in
As shown in
In the embodiment illustrated by way of example in
As shown in
In one form, the release mechanism 110 includes a second release lever 112′ mounted on the frame 52 for rotation about a fixed axis. In a preferred embodiment, the release lever 112′ is substantially identical to and arranged in laterally spaced relation from release lever 112. Lever 112′ is operably associated with the linkage assembly 72 of mechanism 60 such that rotation of the release lever 112′ moves at least one of the links 74, 76 of linkage assembly 72 from being overcenter relative to the other link of the linkage system thereby allowing the respective doors 36, 36′ to be forcibly moved toward the open position under the influence of the columnar load being placed on the doors by lading within the hopper 12 (
From the foregoing, it will be observed that numerous modifications and variations can be made and effected without departing or detracting from the true spirit and novel concept of this invention disclosure. Moreover, it will be appreciated, the present disclosure is intended to set forth an exemplification which is not intended to limit the disclosure to the specific embodiment illustrated. Rather, this disclosure is intended to cover by the appended claims all such modifications and variations as fall within the spirit and scope of the claims.
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Number | Date | Country | |
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20160311445 A1 | Oct 2016 | US |