1. Field of the Invention
The present disclosure relates to a railroad track tool apparatus that can be mounted on a railroad track rail to perform an operation on the rail.
2. Description of Related Art
Devices configured to support a manually operated tool on railroad tracks are known. Typically, these devices rest on rollers positioned top of one or both rails of a railroad track and are manually pushed, pulled, lifted, and twisted with physical difficulty by users to position the manually operated tool relative to the track.
One aspect of the present disclosure relates to a railroad track tool apparatus. The apparatus comprises a tool, a clamp assembly, a coupling, and/or other components. The tool is configured to perform an operation to a rail of a railroad track. The coupling is configured to couple the tool to the clamp assembly. The clamp assembly is moveable between a clamped position and an unclamped position to removably couple the tool with the rail. The clamp assembly comprises a first bearing structure configured to engage an upper side of the rail, and second and third bearing structures configured to engage an underside of the rail when the clamp assembly is in the clamped position. The clamp assembly is moveable along the rail.
The clamp assembly further comprises fourth and fifth bearing structures configured to move along an inner side and an outer side of the rail to facilitate the movement of the clamp assembly along the rail without binding against the rail, a lever, an adjustment structure, and/or other components. The second and third bearing structures rotate toward the rail to engage the underside of the rail and rotate away from the rail to disengage the underside of the rail. The lever is configured to, when actuated by a user, cause the second and third bearing structures to engage or disengage the underside of the rail. The adjustment structure is configured to adjust a distance between a sixth bearing structure and the second and third bearing structures.
Another aspect of the present disclosure relates to the railroad track tool apparatus. The apparatus comprises the tool, the clamp assembly, the coupling, and/or other components. The tool is configured to perform the operation to the rail of the railroad track. The clamp assembly is configured to removably couple the tool with the rail. The coupling is configured to couple the tool to the clamp assembly. The coupling comprises a pivot that couples the coupling to the clamp assembly. The pivot is configured to facilitate rotation of the coupling to move the tool between an inner side and an outer side of the rail.
In some embodiments, the clamp assembly is configured such that the second, third, and sixth bearing structures are disposed toward a first end of the clamp assembly; the first, fourth, and fifth bearing structures are disposed toward a second end of the clamp assembly; and the coupling is coupled to the clamp assembly toward the second end of the clamp assembly near the first, fourth, and fifth bearing structures. In some embodiments, the first end of the clamp assembly is clamped to the rail and the pivot couples the coupling to the clamp assembly toward the second end of the clamp assembly. In some embodiments, the coupling has a first end and a second end opposite the first end, and the coupling is coupled to the clamp assembly via the pivot toward the first end of the coupling. In some embodiments, the clamp assembly extends along the rail from the first end of the clamp assembly to the second end of the clamp assembly, and the pivot is positioned above the rail and couples the coupling to the clamp assembly toward the second end of the clamp assembly. In some embodiments, the pivot includes a hard stop and a retractable detent configured to limit rotation of the coupling. In some embodiments, the hard stop and retractable detent are configured to allow enough rotation of the coupling such that the tool is positionable on the inner side or the outer side of the rail.
Yet another aspect of the present disclosure relates to the railroad track tool apparatus. The apparatus comprises the tool configured to perform the operation to the rail of the railroad track, the clamp assembly configured to removably couple the tool with the rail, the coupling configured to couple the tool to the clamp assembly, and/or other components. The coupling comprises a linkage assembly configured to facilitate movement of the tool toward and away from the rail. The linkage assembly includes a spring structure. A gravitational weight of the tool is countered by a spring force provided by the spring structure. This may, for example, make it easier for a user to manipulate the tool. The linkage assembly is moved by the user via a tool handle to move the tool toward and away from the rail.
In some embodiments, the linkage assembly comprises a four bar link assembly. In some embodiments, the spring structure of the linkage assembly includes a gas spring, a tension spring, a compression spring, a torsion spring, and/or other springs. The four bar link assembly and the gas spring (e.g., and/or other springs) are configured to support the weight of the tool such that the perceived weight of the tool felt by the user is reduced compared to the actual weight of the tool.
In some embodiments, the coupling includes a pivot and the linkage assembly comprises an arm coupled to the clamp assembly via the pivot. The pivot is configured to facilitate rotation of the arm to move the tool between the inner side and the outer side of the rail. The arm has a first end and a second end opposite the first end, and the arm is coupled to the clamp assembly via the pivot toward the first end of the arm. The arm extends away from the pivot, and the tool is coupled with the coupling toward the second end of the arm. The arm is moved by the user (via the tool handle) to position the tool on the outer side or the inner side of the rail.
Yet another aspect of the present disclosure relates to the railroad track tool apparatus. The apparatus comprises the tool configured to perform the operation to the rail of the railroad track, the clamp assembly configured to removably couple the tool with the rail, the coupling configured to couple the tool to the clamp assembly, and/or other components. The coupling comprises a head configured to couple with the tool and/or other components. The head is configured to rotate about a first axis such that the tool is moveable toward and away from the inner side or the outer side of the rail, and rotate about a second axis such that the tool is moveable toward and away from the underside of the rail. In some embodiments, the head comprises a gimbal rotation mechanism. The tool is coupled to the gimbal rotation mechanism via a bearing and/or other coupling devices. Such coupling devices may include a sealed bearing and/or other bearings, for example. In some embodiments, the gimbal rotation mechanism may be configured with two axis of rotation (e.g., a double gimbal rotation mechanism). In such embodiments, the gimbal rotation mechanism includes a base, an inner gimbal rotation mechanism, an outer gimbal rotation mechanism, and/or other components. The inner gimbal rotation mechanism and the outer gimbal rotation mechanism are coupled via revolute joints. However, the description herein of the double gimbal rotation mechanism is not intended to be limiting. In some embodiments, the gimbal rotation mechanism may be a three axis rotation mechanism including any components and/or having any structure configured for three axis rotation.
In some embodiments, the head further comprises a hard stop and a retractable pin lock that limit the rotation of the head about the second axis. In some embodiments, the head is configured such that the first axis is a substantially vertical axis and the second axis is a substantially horizontal axis relative to the rail.
In some embodiments, the tool is a grinder, an inspection device, and/or other tools. In some embodiments, the operation performed by the tool to the railroad track comprises a grinding operation, an inspection operation, and/or other operations. In some embodiments, the tool is coupled with the coupling toward the second end of the coupling.
These and other aspects of various embodiments of the present invention, as well as the methods of operation and functions of the related elements of structure and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following description and the appended claims with reference to the accompanying drawings, all of which form a part of this specification, wherein like reference numerals designate corresponding parts in the various figures. In one embodiment of the invention, the structural components illustrated herein are drawn to scale. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not intended as a definition of the limits of the invention. In addition, it should be appreciated that structural features shown or described in any one embodiment herein can be used in other embodiments as well. As used in the specification and in the claims, the singular form of “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise.
All closed-ended (e.g., between A and B) and open-ended (greater than C) ranges of values disclosed herein explicitly include all ranges that fall within or nest within such ranges. For example, a disclosed range of 1-10 is understood as also disclosing, among other ranged, 2-10, 1-9, 3-9, etc.
For a better understanding of embodiments of the present invention as well as other objects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
Clamp assembly 12 is located at a first end 50 of apparatus 10. Clamp assembly 12 extends along rail 6 from a first end 52 of clamp assembly 12 to a second end 54 of clamp assembly 12. In some embodiments, clamp assembly has a length 56 of up to about 15 inches. In some embodiments, length 56 is between about 11 inches and about 15 inches. In some embodiments, length 56 is about 13 inches. Clamp assembly 12 clamps around an inner side 32 and an outer side 34 of rail 6 and engages an upper side 36 and underside 30 of rail 6. Clamp assembly 12 is moveable along rail 6. Clamp assembly 12 is moveable along rail 6 such that a user may move tool 8 back and forth along rail 6 to perform an operation to the rail 6 at any location on rail 6 (and/or on the other rail of the railroad track).
Clamp assembly 12 is moveable between a clamped position and an unclamped position to removably couple tool 8 with rail 6. Various views of clamp assembly 12 are illustrated in
First roller/bearing structure 59 is configured to engage upper side 36 (
Clamp assembly 12 may be installed on and/or removed from rail 6 when clamp assembly 12 is in unclamped position 62 (
In some embodiments, a distance 77 between second and third rollers 72, 74 may be up to about 2 inches when clamp assembly 12 is in clamped position 60 (
Lever 90 and adjustment structure 92 are located toward first end 52 of clamp assembly 12 and disposed above upper side 36 of rail 6, Lever 90 is configured to, when actuated by a user, cause the second 72 and third 74 rollers to engage and/or disengage underside 30 of rail 6 (
Adjustment structure 92 is configured to adjust a distance 102 (
Returning to
Pivot 16 and/or other components couple coupling 14 to clamp assembly 12. Pivot 16 is configured to facilitate rotation 130, about an axis of rotation 131, of coupling 14 to move tool 8 between inner side 32 and outer side 34 of rail 6. Pivot 16 couples coupling 14 to clamp assembly 12 toward second end 54 of clamp assembly 12. Coupling 14 has a first end 120 and a second end 122 opposite first end 120. Coupling 14 is coupled to clamp assembly 12 via pivot 16 toward first end 120 of coupling 14. Pivot 16 is positioned above rail 6 and couples coupling 14 to clamp assembly 12 toward second end 54 of clamp assembly 12 and first end 120 of coupling 14.
In some embodiments, pivot 16 may be and/or include a cylindrical joint and/or other joints that facilitate rotation. For example, pivot 16 may include a cylindrical portion 132, a collar portion 134, and/or other portions. Cylindrical portion 132 may extend from clamp assembly 12 away from upper side 36 of rail 6 in a direction along axis 131 that is substantially normal (e.g., perpendicular) to upper side 36 of rail 6. In some embodiments, cylindrical portion 132 may be and/or form a portion of clamp assembly 12. In such embodiments, cylindrical portion 132 may be coupled with clamp assembly 12 via one or more cylinder coupling components 137 such as brackets, nuts, bolts, screws, fasteners, clamps, clips, hinges, sleeves, blocks, dowels, pins, and/or other coupling devices (
In some embodiments, pivot 16 includes a hard stop and/or a retractable detent configured to limit rotation of coupling 14. Hard stop/retractable detent 140 is illustrated in
As illustrated in
Gas spring 170 may comprise a compressed gas contained in a cylinder, a piston that moves within the cylinder to compress and/or decompress the gas, and/or other components that cause gas spring 170 (e.g., and/or other springs as described above) to exert the spring force that counters the gravitational weight (e.g., the gravitational reaction force) of tool 8. The spring force provided by gas spring 170 may be translated via the other components of system 10 (e.g., head 20, arm 18, pivot 16, clamp assembly 12) to the user manipulating tool 8 via handle 7, which may help the user manipulate tool 8. Gas spring 170 may be coupled to upper bar 176 and/or lower bar 178 such that an angle 184 between gas spring 170 and upper and lower bars 176 and 178 changes when arm 18 is moved by a user. Four bar link assembly 172 including gas spring 170 is configured to support the weight of tool 8 such that the perceived weight of tool 8 felt by the user is reduced compared to the actual weight of tool 8. This may make tool 8 easier to manipulate and/or otherwise move (e.g., via handle 7) for a user, and/or have other purposes.
As described above, in some embodiments, four bar link assembly 172 may be formed by portions of pivot 16 (e.g., collar portion 134), head 20 (coupling portion 183), coupling mechanisms that couple these components together, and/or other components of system 10. When a user manipulates handle 7 to move tool 8, force provided by gas spring 170 (e.g., and/or other springs) is translated through upper and lower bars 176 and 178, collar portion 134, and coupling portion 183 to the handle to counter the weight of tool 8 (e.g., during movement of tool 8 via handle 7). This may make it easier for the user to manipulate tool 8 for example, As described above, in some embodiments, gas spring 170 may be and/or include a tension spring, a compression spring, a torsion spring, and/or other springs. The weight of tool 8 and/or arm 18 may be applied to spring 170 via a lower mounting point 61 (
For example, in some embodiments, head 20 comprises a hard stop and a retractable pin lock that limit the rotation of head 20 about axis 206. Head 20 may be configured such that first axis 202 is a substantially vertical axis and second axis 206 is a substantially horizontal axis relative to rail 6. In some embodiments, head 20 may be configured to rotate 200 360 degrees about first axis 202. In some embodiments, head 20 may be configured to rotate 204 about second axis 206 up to about +/−45 degrees in either direction around axis 206. In some embodiments, head 20 may be configured to rotate about second axis 206 from between about +/−10 degrees to about +/−45 degrees in either direction around second axis 206. In some embodiments, head 20 may be configured to rotate 204 about second axis 206 about +/−20 degrees in either direction around axis 206.
Returning to
As shown in
Handle 7 may be moved between a “use” position and a folded position.
At an operation 1002, the clamp assembly is removably coupled with a single rail of a railroad track. The clamp assembly is moveable between a clamped position and an unclamped position to removably couple the tool with the rail, The clamp assembly comprises a first roller/bearing structure configured to engage an upper side of the rail, and second and third rollers/bearing structures configured to engage an underside of the rail when the clamp assembly is in the clamped position, The clamp assembly is moveable along the rail. The coupling is configured to couple the tool to the clamp assembly.
The clamp assembly further comprises fourth and fifth rollers/bearing structures configured to move along an inner side and an outer side of the rail to facilitate the movement of the clamp assembly along the rail without binding against the rail, a lever, an adjustment structure, and/or other components. The second and third rollers/bearing structures rotate toward the rail to engage the underside of the rail and rotate away from the rail to disengage the underside of the rail. The lever is configured to, when actuated by a user, cause the second and third rollers/bearing structures to engage or disengage the underside of the rail. The adjustment structure is configured to adjust a distance between a sixth roller/bearing structure and the second and third rollers/bearing structures. Operation 1002 may be performed by a clamp assembly that is the same as or similar to clamp assembly 12 (shown in
At an operation 1004, a pivot of the coupling is coupled to the clamp assembly. The pivot is configured to facilitate rotation of the coupling to move the tool between an inner side and an outer side of the rail, In some embodiments, the clamp assembly is configured such that the sixth, second, and third rollers/bearing structures are disposed toward a first end of the clamp assembly; the first, fourth, and fifth rollers/bearing structures are disposed toward a second end of the clamp assembly; and the coupling is coupled to the clamp assembly toward the second end of the clamp assembly near the first, fourth, and fifth rollers/bearing structures. In some embodiments, the first end of the clamp assembly is clamped to the rail and the pivot couples the coupling to the clamp assembly toward the second end of the clamp assembly, In some embodiments, the coupling has a first end and a second end opposite the first end, and the coupling is coupled to the clamp assembly via the pivot toward the first end of the coupling, In some embodiments, the clamp assembly extends along the rail from the first end of the clamp assembly to the second end of the clamp assembly, and the pivot is positioned above the rail and couples the coupling to the clamp assembly toward the second end of the clamp assembly. In some embodiments, the pivot includes a hard stop and a retractable detent configured to limit rotation of the coupling, In some embodiments, the hard stop and retractable detent are configured to allow enough rotation of the coupling such that the tool is positionable on the inner side or the outer side of the rail, Operation 1004 may be performed by a pivot that is the same as or similar to pivot 16 (shown in
At an operation 1006, a linkage assembly of the coupling is coupled to the pivot. The linkage assembly is moveable to position the tool on the outer side or the inner side of the rail, The linkage assembly is configured to facilitate movement of the tool toward and away from the rail. The linkage assembly includes a spring structure, wherein a gravitational weight of the tool is countered by a spring force provided by the spring structure. This may make it easier for a user to manipulate the tool, for example. The linkage assembly comprises a four bar link assembly. The spring structure of the linkage assembly includes a gas spring and/or other springs such as a tension spring, a compression spring, a torsion spring, etc. The four bar link assembly and the gas spring (and/or other springs) are configured to support the weight of the tool such that the perceived weight of the tool felt by the user is reduced compared to the actual weight of the tool. In some embodiments, the linkage assembly comprises an arm. The arm has a first end and a second end opposite the first end, and the arm is coupled to the clamp assembly via the pivot toward the first end of the arm. The arm extends away from the pivot, and the tool is coupled with the coupling toward the second end of the arm. Operation 1006 may be performed by a linkage assembly that is the same as or similar to linkage assembly 160 (shown in
At an operation 1008, a head of the coupling is coupled with the arm. At an operation 1010, the tool is coupled to the head, The head is configured to rotate about a first axis such that the tool is moveable toward and away from the inner side or the outer side of the rail, and rotate about a second axis such that the tool is moveable toward and away from the underside of the rail. In some embodiments, the head comprises a gimbal rotation mechanism. The tool is coupled to the gimbal rotation mechanism via a bearing and/or other coupling devices. Such coupling devices may include a sealed bearing and/or other bearings, for example. In some embodiments, the gimbal rotation mechanism is a double gimbal rotation mechanism. The gimbal rotation mechanism includes a base, an inner gimbal rotation mechanism, an outer gimbal rotation mechanism, and/or other components, The inner gimbal rotation mechanism and the outer gimbal rotation mechanism are coupled via revolute joints. In some embodiments, the head further comprises a hard stop and a retractable pin lock that limit the rotation of the head about the second axis. In some embodiments, the head is configured such that the first axis is a substantially vertical axis and the second axis is a substantially horizontal axis relative to the rail. As described above, the description herein of the double gimbal rotation mechanism is not intended to be limiting. In some embodiments, the gimbal rotation mechanism may be a three axis rotation mechanism including any components and/or having any structure configured for three axis rotation. Operation 1008 and/or operation 1010 may be performed by a head that is the same as or similar to head 20 (shown in
At an operation 1012, movement of the tool between an inner side and an outer side of the rail is facilitated. Operation 1012 may be performed by a coupling (e.g., a pivot, a linkage assembly, and/or a head) that is the same as or similar to coupling 14 (shown in
At an operation 1014, rotation of the tool toward and away from the inner side or the outer side of the rail is facilitated. Rotation of the tool toward and away from the inner side or the outer side of the rail may be manually performed by a user, for example. Operation 1014 may be performed by a head of a coupling that is the same as or similar to head 20 of coupling 14 (shown in
At an operation 1016, rotation of the tool toward and away from an underside of the rail is facilitated. Rotation of the tool toward and away from the underside of the rail may be manually performed by a user, for example. Operation 1016 may be performed by a head of a coupling that is the same as or similar to head 20 of coupling 14 (shown in
Although the disclosure has been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred embodiments, it is to be understood that such detail is solely for that purpose and that the disclosure is not limited to the disclosed embodiments, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present disclosure contemplates that, to the extent possible, one or more features of any embodiment can be combined with one or more features of any other embodiment.
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Number | Date | Country | |
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20170058461 A1 | Mar 2017 | US |