Railway car outlet gate assembly

Information

  • Patent Grant
  • 6286437
  • Patent Number
    6,286,437
  • Date Filed
    Monday, October 5, 1998
    25 years ago
  • Date Issued
    Tuesday, September 11, 2001
    22 years ago
  • CPC
  • US Classifications
    Field of Search
    • US
    • 105 2381
    • 105 247
    • 105 280
    • 105 2821
    • 105 2822
    • 105 2823
    • 105 286
    • 105 288
    • 105 289
    • 105 290
    • 105 294
    • 105 305
    • 222 542
    • 222 559
    • 222 561
  • International Classifications
    • B61D700
Abstract
An outlet gate assembly for a hopper type railway car includes a frame defining a discharge chute. Upper and lower gates are mounted in the frame. A compact rack and pinion opening and closing drive moves the upper gate between open and closed positions. The drive includes a pair of racks mounted on the lower surface of the upper gate and extending into the discharge chute through openings in the frame. The openings are sealed during transit and discharge of lading.
Description




FIELD OF THE INVENTION




The invention relates to outlet gate assemblies for railway hopper cars of the type allowing gravity, vacuum and pneumatic discharge of bulk lading.




BACKGROUND OF THE INVENTION




Hopper-type railroad cars are used to transport lading which is discharged through outlet gate assemblies mounted at the bottoms of the cars. Bulk lading transported by hopper cars include finely divided materials such as sugar, flour, wheat, potash and cement. The filled hopper cars are delivered to shipper's terminals for unloading.




Conventional methods used to unload hopper cars include gravity discharge, vacuum discharge and pneumatic discharge of lading. During gravity discharge lading falls by gravity through a discharge opening in an outlet gate assembly. During vacuum discharge lading falls down from the car through an outlet gate and into a closed discharge chute. A vacuum hose is connected to the discharge chute and vacuum is applied to the hose. Air drawn into the discharge chute carries the lading along the discharge chute and into the vacuum hose. During pneumatic discharge of lading a pneumatic sled is attached to the bottom of the discharge opening. The pneumatic sled includes screw-type conveyors for discharging lading from the hopper car. Compressed air is blown into the discharge opening to pressurize the inside of the hopper car and separate compacted lading. The lading falls through the discharge opening and into the screw conveyors for removal.




Each unloading method requires its own specialized equipment to unload a hopper car. Nonetheless, a shipper may require one unloading method over another. Typically, a shipper's terminal can accommodate only one method for unloading a hopper car. For instance, one shipper may gravity discharge sugar from a hopper car while another shipper may vacuum discharge sugar from a hopper car. As a result, shipper requirements dictate the type of hopper car used to transport lading to discharge terminals.




To provide flexibility to the railroads, conventional outlet gate assemblies permit gravity discharge, vacuum discharge or pneumatic discharge. The same hopper car can accommodate all shippers without regard to the particular discharge method required. This flexibility gives the railroads increased freedom in scheduling hopper cars, particularly for seasonal loads, and reduces operating costs.




The known multi-discharge gate assemblies include a rectangular frame that defines a rectangular discharge opening at the bottom of the assembly. A pair of opposed vacuum nozzles are mounted on the frame and open into the discharge opening. Upper and lower gates are mounted in the frame. Each gate is supported on its edges by the frame and extends through a slot in one side of the frame. Slot seals prevent exposure of lading to outside contaminants. The gates are movable between closed and opened positions to open and close the upper and lower ends of the assembly.




An opening and closing drive shifts the upper gate between open and closed positions. Fixed racks are mounted on frame extensions located outside sized to extend through a slot and beyond the discharge opening to the frame extension. A walking operating shaft is mounted on the end of the upper gate outside the discharge opening and carries pinions which engage the racks. The operating shaft is rotated in an appropriate direction to move the upper gate and the operating shaft in a desired direction.




A locking mechanism allows the upper gate to be locked to the lower gate so that both gates move together. When the gates are locked together, rotation of the operating shaft simultaneously moves both the upper and lower gates between opened and closed positions. When the gates are unlocked from one another, rotation of the operating shaft moves the upper gate only and the lower gate is stationary.




During gravity or pneumatic sled discharge of lading, the door locking mechanism locks the upper and lower gates together. The operating shaft is rotated to move the upper and lower gates simultaneously from the closed position to the open position. Lading falls down through the gate assembly.




During vacuum discharge of the hopper car, vacuum hoses are attached to the vacuum nozzles. The door locking mechanism is unlocked. The operating shaft is rotated to open the upper gate only. The lower gate remains closed. Lading falls down into the frame but cannot exit through the bottom of the assembly. Vacuum draws air and lading into the vacuum hoses.




The conventional gate assembly includes a bulky rack and pinion drive located to one side of the opening. The pinion gears travel over fixed racks as the upper gate moves between opened and closed positions. The stationary racks extend away from the discharge chute a distance equal to the travel of the upper gate. This type rack and pinion drive greatly increases the size, cost and complexity of the outlet gate assembly.




Thus, there is a need for an improved multi discharge outlet gate assembly having a simpler, more compact and less expensive gate drive.




SUMMARY OF THE INVENTION




The present invention is an improved railway car outlet gate assembly for gravity discharge, vacuum discharge and pneumatic discharge of lading. The gate assembly includes a frame, upper and lower gates, a gate lock and a compact opening and closing drive. Rack extensions are eliminated to reduce the size of the assembly and simplify its construction. The racks are fixed on the bottom of the upper gate. The gate opening and closing drive includes a fixed operating shaft located on the outside of the discharge opening with pinions on the shaft engaging racks on the bottom of the upper gate. The racks extend through openings formed in the frame member on the front of the assembly. Brush and clamp seals close the openings to prevent impurities from entering into the assembly and contaminating lading.




Other objects and features of the invention will become apparent as the description proceeds, especially when taken in conjunction with the accompanying drawings illustrating the invention, of which there are 9 sheets of one embodiment.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a top view of an outlet gate assembly in accordance, with the invention;





FIG. 2

is a sectional side view of the assembly of

FIG. 1

taken along line


2





2


of

FIG. 1

;





FIG. 3

is a front view of the assembly of

FIG. 1

taken along line


3





3


of

FIG. 1

;





FIG. 4

is a sectional side view of the assembly of

FIG. 1

taken along line


4





4


of

FIG. 1

;





FIG. 5

is a sectional side view of the assembly of

FIG. 1

taken along line


5





5


of

FIG. 1

;





FIG. 6

is similar to

FIG. 2

with the upper gate open and the lower gate closed;





FIG. 7

is similar to

FIG. 6

with both upper and lower gates open;





FIG. 8

is a sectional side view of the assembly of

FIG. 1

taken along line


8





8


of

FIG. 2

;





FIG. 9

is an enlarged view of a portion of

FIG. 8

with the upper gate open;





FIG. 10

is a sectional side view taken along line


10





10


of

FIG. 8

;





FIG. 11

is a sectional bottom view taken along line


11





11


of FIG.


9


.





FIG. 12

is an enlarged view of a portion of

FIG. 2

showing the rear end of the upper gate.











DESCRIPTION OF THE PREFERRED EMBODIMENT




Outlet gate assembly


10


includes a rectangular frame


12


including a discharge chute


14


. Vacuum nozzle assembly


16


is mounted on frame


12


for vacuum discharge of lading from the chute. A rectangular upper door or gate


18


is mounted at the top of the frame and is movable between a closed position where it completely closes the upper end of the frame and an open position in which upper gate


18


is to the front side of the frame. A rectangular lower door or gate


20


is mounted at the lower end of the frame and is movable between a closed position in which lower gate


20


completely closes the bottom of the frame and an open position. When open, the lower gate


20


is located to the front side of frame


12


under gate


18


.




Upper gate


18


is moved between the open and closed positions by a gate opening and closing drive


22


. A gate lock mechanism


24


selectively locks lower gate


20


to upper gate


18


for moving both gates simultaneously between the open and closed positions by gate opening and closing drive


22


. A conventional gate latch


26


latches the upper gate


18


in the closed position and, through gate lock mechanism


24


, holds lower gate


20


closed.




The frame


12


of outlet gate assembly


10


is bolted to a discharge opening at the bottom of a hopper-type railway car (not shown) to control the discharge of lading from the car. The outlet gate assembly may also be bolted to other types of transportable containers, for example, over-the-road hopper-type trailers pulled by tractor trucks.




Frame


12


includes a rear frame member


28


, a pair of side frame members


30


, and an upper front frame member


32


and a U-shaped lower front frame member


34


both extending between side frame members


30


. A square strip flange


36


surrounds discharge opening


38


and is attached to members


28


and


30


and plates


54


and


56


at the bottom of the frame and extends outwardly a short distance beyond the members. A conventional mud plate


40


is removably mounted on the bottom of frame


12


to prevent mud and other contaminants from entering the gate assembly during transit of the rail car.




Frame


12


defines the central, rectangular discharge opening


40


bounded by members


28


,


30


,


32


and


34


. The side frame members


30


include extensions


42


which extend forwardly beyond front members


32


and


34


. An upper slot


44


extends across the width of frame


12


between front frame members


32


and


34


. A lower slot


46


extends across the width of frame


12


between lower front frame member


34


and plate


56


extending between member


30


. Rear slot


48


extends across the width of frame


12


between frame member


28


and plate


54


extending between members


30


.




Upper gate


18


is positioned in upper gate slot


44


and extends into discharge opening


38


. When closed, the upper gate rests on ledges


50


at the tops of members


28


and


30


. Ledges


50


extend along side frame extensions


42


and support the upper gate when open.




Lower gate


20


extends through lower slot


46


and rear slot


48


when closed and is supported on inwardly facing flanges


52


extending along the length of side members


30


and extensions


42


. The rear end of the lower gate extending through rear slot


48


is supported by plate


54


. The front end of the lower gate is supported by plate


56


.




Square flange


36


surrounds the bottom of discharge opening


38


and is adapted to mount and seal a pneumatic sled (not shown) for pneumatic sled discharge of lading. Mud plate


40


is removably mounted below the lower gate


20


when closed. The rear and front ends of mud plate


40


are slideably mounted in hook


58


on rear frame member


28


and hook plate


60


which extends between extensions


42


, as shown in FIG.


2


. The sides of the mud plate


40


are suitably bolted or pinned to flange


36


. Mud plate


40


can be unbolted and removed from the frame to permit gravity or pneumatic discharge of lading.




Flange


36


is adapted to mount and seal a pneumatic sled to the frame. If outlet gate assembly


10


is to be used with different models of pneumatic sled, a different flange


36


may be removably mounted on the frame members. A gasket (not shown) may be located between the flange and the frame members. A discharge slot


61


is provided in the rear side of flange


36


extending along rear frame member


28


. When lower gate


20


is closed a small amount of lading may be pushed through rear slot


48


. This lading falls down through discharge slot


61


and away from the gate assembly as shown in FIG.


2


.




Vacuum nozzle assembly


16


includes a pair of vacuum nozzles


62


extending from opposite sides of frame


12


, a removable baffle plate


63


mounted within the frame over the inlets to the nozzles and a pair of removable covers


64


chained to each vacuum nozzle


62


. Each vacuum nozzle


62


joins a vacuum inlet opening


66


extending through a side member


30


. The vacuum inlet openings


66


are located above the closed lower gate


20


. Baffle plate


63


includes a peak above the discharge openings


66


and extends to either side of the vacuum discharge openings. When lower gate


20


is closed, the lower gate and baffle plate define a pair of slots opening into the interior of baffle plate


63


and extending between the side frames


30


.




Gate opening and closing drive


22


moves upper gate


18


back and forth between the opened and closed positions through upper slot


44


. The drive


22


includes a pair of spaced apart parallel racks


68


mounted on the lower surface of upper gate


18


and extending through openings


70


formed in the top of lower front frame member


34


. A square operating shaft


72


is journaled in bearings mounted on side frame extensions


42


and extends through the center of inverted U-shaped lower front frame member


34


. Pinion gears


74


are mounted on shaft


64


and engage racks


68


. The ends of the operating shaft extend outwardly of the side frame member extensions and support capstans


76


. Rotation of the capstans in an appropriate direction rotates the pinion gears and moves plate


18


back and forth on frame


12


.




Gate lock mechanism


24


locks the front of the lower gate


20


to the front of the upper gate


18


for movement with the upper gate. Mechanism


24


includes a pair of like locking units


78


mounted on the upper surface of the front end of lower gate


20


. Units


78


are inter-connected by lock linkage


82


. Each unit


78


includes a rotatable L-shape lock handle


84


having a leg journaled in and extending through a pair of spaced apart mounting plates


86


and


88


attached to the upper surface of lower gate


20


. Rotatable lock tab


90


is mounted on the inner end of handle


84


and rotates with the handle. Stop plate


92


is attached to plate


88


. Locking plates


94


and


96


are attached to the lower surface of upper gate


18


above plates


88


and


86


when both gates are in alignment, as shown in FIG.


2


.




Lock linkage


82


, shown in

FIG. 3

, includes arms


97


on handles


84


and a linkage bar


98


joining the arms radially outwardly from the handles. The linkage assures that handles


84


rotate together to engage and disengage each locking units


78


simultaneously. In

FIGS. 2 and 3

locking units


78


are engaged to join the upper and lower gates. In this position tabs


90


extend vertically and are located between plates


94


and


96


. The free legs of handles


84


also extend vertically above the upper gate


18


to indicate that the two gates are locked together. The locking mechanisms are disengaged by rotating handles


84


ninety degrees clockwise as shown in

FIG. 3

so that the tabs


90


are rotated down and out of engagement with plates


94


and


96


to allow drive


22


to open gate


18


while gate


20


remains closed.




Door stop


100


is mounted on the inside of rear frame member


28


and limits closing movement of the lower gate


20


.




Latch


26


is conventional and need not be described further.




Outlet gate assembly


10


includes a lower gate rear seal


102


mounted on rear frame member


28


above lower gate


20


when closed. Seal


102


includes a brush


104


which extends across the width of opening


38


. The bristles of brush


104


extend down and engage the top surface of lower gate


20


when closed. The seal


102


is located at rear slot


48


.




Lower gate front seal


106


is mounted on lower front frame member


34


facing opening


40


and includes a brush


108


extending across the width of opening


40


with bristles extending downwardly to engage the upper surface of lower gate


20


. The seal


106


is located at lower front slot


46


.




Upper gate bottom seal


110


is likewise mounted on lower front frame member


34


and includes a brush


112


extending upwardly and across discharge opening


38


. The brush engages the lower surface of upper gate


18


. Upper gate top seal


114


is mounted on the lower edge of upper frame member


32


and includes a brush


116


extending across the width of opening


38


with bristles extending downwardly and engaging the top surface of the upper gate


18


. The bristles of brushes


104


,


108


,


112


and


116


are preferably formed from stiffly flexible thermoplastic material such as nylon or polypropylene. It is, however, contemplated that the brushes may be formed from other materials as required.




Like seal units


118


are mounted on the lower surface of upper gate


18


at the rear ends of racks


68


. Each seal unit includes a plug block


120


welded to the gate


18


and a clamp plate


122


bolted to the rear end of block


120


. The height and width of the plug blocks are approximately equal to the height and width of racks


68


. Plate


122


has a height equal to the height of the rack and a width appreciably greater than the width of the rack. The total width of the plate is greater than the width of openings


70


in the lower front frame member.




Racks


68


extend through openings


70


and past the bristles


124


of brush


112


. The bristles surround the sides of racks


68


and cover the rack slots


70


as shown in

FIG. 10

to prevent contamination from entering assembly through slots


70


. The bristles extend upwardly and engage the lower surface of upper gate


18


to prevent contaminants from entering into the discharge opening and to prevent discharge of lading pass the brush.




The bristles of brush


104


extend across the rear slot


48


to seal rear slot


48


and prevent contaminants from entering into the discharge opening through the rear slot. The bristles of brush


108


extend across lower slot


46


and prevent contaminants from entering into discharge opening through lower slot


46


. The bristles of brush


116


extend across upper slot


44


and prevent contaminants from entering into the assembly and prevent discharge of lading in the hopper car through upper slot


44


.




The operation of the outlet gate assembly


10


will now be described.




During transport of the hopper car, both upper and lower gates


18


and


20


are fully closed as shown in

FIGS. 1 and 2

. The bristles of brushes


104


,


108


,


112


and


116


engage the adjacent sides of the closed gates to prevent contaminants from entering the interior of the outlet gate assembly. Brush


112


of sealing member


110


extends across the rack openings


70


formed in the top of lower front frame member


34


. The racks


68


run through the bristles of brush


112


. Gate lock mechanism


24


and gate latch mechanism


26


cooperate to keep the gates fully closed during transit.




In order to discharge lading through outlet gate assembly


10


, a worker first disengages latch


26


. For gravity discharge of lading, both upper gate


18


and lower gate


20


must be opened. Nozzle covers


64


placed on nozzles


62


during transit are retained in place to prevent unwanted discharge of lading through vacuum openings


66


and out the nozzles. Mud plate


40


is removed. If desired, a discharge chute (not shown) can be attached to flange plate


36


.




The upper and lower gates


18


and


20


are locked together before opening so that both gates move together. To lock the gates together, a worker rotates one of the lock handles


84


to the locked position. With lock handles


84


in the vertical locked position, each locking tab


90


extends into the space between plates


94


and


96


.




The outlet gate assembly


10


may then be opened from either side of the rail car by rotating one of the capstans


76


in an opening direction. The capstan may be rotated by a power drive or a pry bar.




Opening rotation of a capstan rotates the operating shaft


72


and the pinion gears


74


meshed with racks


68


to move upper gate


18


in the opening direction. Plates


92


attached to the lower surface of upper gate


18


push on lock tabs


90


and apply an opening force to lower gate


20


so that both gates open together.




Racks


68


pass through the bristles of brush


112


as upper gate


18


is opened. Opening movement continues until the plug blocks


120


are moved into opening


70


and clamp plates


122


clamp the bristles


124


of brush


112


against front frame member


34


to prevent further opening of the gate by drive


22


. The open position of the upper gate is illustrated in

FIGS. 9

,


10


and


11


. The upper and lower gates are now in the fully opened position.




The seal units


118


tightly seal rack openings


70


when the upper gate


18


is fully opened. Plug blocks


120


are located in openings


70


and substantially close the openings. Each block


230


forces bristles


124


of brush


112


into the gap


126


between the block and the opening to tightly seal the gap. The clamp plates


122


extend beyond the full width of openings


70


and clamp bristles


124


to either side of the openings against the front frame member


34


to further seal the gap


126


. Seal units


118


prevent contaminants from entering the interior of frame


12


through opening


70


when the upper gate is fully open. The units also prevent lading from leaking through openings


70


.




With the upper and lower gates fully opened, lading enters the upper end of discharge chute


14


and is discharged through opening


38


. Baffle plate


63


separates the flow of lading into two streams. The baffle plate can be removed if an unobstructed flow of lading is desired.




Bristles


124


of brush


112


engage the lower surface of upper gate


20


to prevent lading from entering between upper gate


18


and front frame member


34


. The bristles of brush


108


prevent lading from discharging through lower slot


46


the bristles of brush


116


prevent lading from discharging through upper slot


44


, and the bristles of brush


104


prevent lading from discharging through slot


48


.




After gravity discharge of lading, the fully open outlet gate assembly


10


is moved to the fully closed and latched position by rotating either of the capstans


76


in a closing direction to move upper gate


18


inwardly. Lock plate


94


pushes plate


92


as upper gate


18


moves in the closing direction to move lower gate


20


closed with the upper gate


18


. Upper and lower gates


18


and


20


continue closing movement until lower gate


20


engages door stop


100


.




For vacuum discharge of lading, only upper gate


18


is opened. Lower gate


20


remains closed. Prior to opening, one or both nozzle covers


64


are removed from nozzles


62


and a vacuum hose is attached to one or both nozzles.




The upper and lower gates


18


and


20


must be unlocked from one another before opening the gate so that only upper gate


18


moves to the opened position. To unlock the gates, a worker rotates one of the lock handles


84


to the unlocked position. Opening rotation of a capstan


72


then moves upper gate


18


in the opening direction. Plates


94


on the lower surface of upper gate


18


move in the opening direction with upper gate


18


, away from closed lower gate


20


.




Upper gate


18


continues moving in the opening direction until clamp plates


132


press against front frame member


32


and prevent further opening movement by drive


22


, as previously described. Upper gate


18


is fully opened and lower gate


20


remains closed. Clamp plates


122


, plug blocks


120


and brush


112


tightly seal rack openings


70


.




Lading enters the upper end of discharge chute


14


and is separated into two streams by baffle plate


63


. Vacuum applied to the vacuum hoses reduces the air pressure within discharge chute


14


to below the outside air pressure. Outside air is drawn into discharge chute


14


through the brushes


104


,


108


,


112


and


116


and into the vacuum nozzles. The air is uniformly drawn into the front and rear of the discharge opening across the width of the opeing to aerate the lading and facilitate flow of lading under the baffle plate and into the vacuum nozzle or nozzles. Lading beneath baffle plate


63


is carried by the air flow through vacuum discharge openings


66


, into vacuum nozzles


62


and through the vacuum hoses for discharge. Baffle plate


52


helps prevent clogging of fine grained materials flowing through the discharge chute and out of discharge openings


56


. The brushes allow outside air to be drawn into discharge chute


14


but prevent outside contaminants from also being drawn into discharge chute


14


with the air. Air flows into the chute through small air flow passages extending past the bristles across the thickness of the brushes.




After vacuum discharge of lading, upper gate


18


is moved to the fully closed position as described by rotating either of the capstans


72


in a closing direction.




For pneumatic sled discharge of lading, both upper gate


18


and lower gate


22


are moved to the open position. Prior to opening, nozzle covers


64


are placed on nozzles


62


to prevent unwanted discharge of lading through discharge openings


66


and out of the open nozzles. Mud plate


40


is removed. Plate


40


keeps dirt off the lower surface of lower gate


20


. The pneumatic sled (not shown) is aligned and sealed to flange


36


.




The upper and lower gates


18


and


20


are opened as described. Once the gates are fully opened, lading falls through discharge chute


14


and into screw conveyors in the pneumatic sled. The pneumatic sled blows compressed air into discharge chute


14


and through the lading to separate the lading material. The separated material falls into the screw conveyors without clogging. The screw conveyors convey the lading away from the hopper car for discharge.




Brush


112


and seal units


118


seal rack openings


70


yet allow the racks


68


to move into and out of discharge chute


14


freely. Effective sealing permits use of a compact and less expensive opening and closing drive. Clamp plates


122


tightly clamp the bristles of brush


112


against the frame to allow the compact outlet gate assembly to be used for gravity discharge, vacuum discharge and pneumatic discharge of lading.




In the preferred embodiment, clamp members


136


also limit opening movement of upper gate


18


. If desired, a separate stop member could be used to limit opening motion of upper gate


18


.




If desired, the members of outlet gate assembly


10


that contact lading may be made from stainless steel for carrying food product lading or corrosive lading, such as potash.




While I have illustrated and described a preferred embodiment of the invention, it is understood that these embodiments are capable of modification, and we therefore do not wish to be limited to the precise details set forth, but desire to avail ourselves of such changes and alterations as fall within the purview of the following claims.



Claims
  • 1. An outlet gate assembly adapted to be mounted on a hopper container, said assembly comprising:a frame defining a generally rectangular discharge opening, said frame having a frame side member with a first slot extending through the frame side member, and spaced first and second rack openings to one side of the slot, each said rack opening having a width; a first gate mounted on the frame and extending through the first slot, the first gate having a width; a drive for moving the first gate between open and closed positions, the drive including a first rack mounted on one side of the first gate, a second rack mounted on said one side of the first gate, a shaft rotatably mounted on the frame, and a pair of pinions on the shaft engaging the racks to move the first gate through the slot between opened and closed positions in response to rotation of the shaft, each of said racks including an end; said first rack being aligned with the first rack opening and said second rack being aligned with the second rack opening; a first clamp plate on said one side of the gate adjacent the end of the first rack, said first clamp plate having a width greater than the width of the first rack opening and less than the width of the gate; a second clamp plate on one side of the gate adjacent the end of the second rack, said second clamp plate having a width greater than the width of the second rack opening and less than the width of the gate; said first clamp plate being spaced from said second clamp plate; each said clamp plate including a non-horizontal surface that is nearer to the pinion when the first gate is in the open position than when the first gate is in the closed position.
  • 2. An outlet gate assembly adapted to be mounted on a hopper-type container, said assembly comprising:a frame defining a generally rectangular discharge opening, said frame having a frame side member with a first slot extending through the frame side member, and a rack opening to one side of the slot, said rack opening having a width; a first gate mounted on the frame and extending through the first slot; a drive including a rack mounted on one side of the first gate and having an end, a shaft rotatably mounted on the frame, and a pinion on the shaft engaging the rack to move the first gate through the slot between opened and closed positions in response to rotation of the shaft, said rack including an end; a clamp plate on the gate adjacent the end of the rack, said clamp plate having a width greater than the width of the rack opening; and a seal member mounted on the frame side member to one side of the first slot and extending across the discharge opening, said seal member overlying the rack opening and engaging said one side of the first gate, said rack extending through said seal member.
  • 3. An outlet gate assembly as in claim 2 including air flow openings extending through the seal member.
  • 4. An outlet gate assembly as in claim 3 wherein said seal member comprises a brush having a plurality of bristles and said air flow openings extend between adjacent bristles.
  • 5. An outlet gate assembly as in claim 2 including a discharge outlet in the frame below the first gate; a second slot in the frame below the vacuum opening, a second gate on the frame extending through the second slot.
  • 6. An outlet gate assembly as in claim 5 including and an engageable and disengageable gate lock mounted on the gates away from the discharge opening.
  • 7. An outlet gate assembly as in claim 5 wherein said rack is on the bottom of the first gate, and said shaft is located on the outside of the discharge opening and between the first and second gates.
  • 8. An outlet gate assembly as in claim 7 wherein said frame side member surrounds said shaft and pinion.
  • 9. An outlet gate assembly comprising:a frame having a side with a first slot extending through the frame side and a rack opening, said frame defining a generally rectangular discharge opening; an upper gate mounted on said frame for opening and closing the upper end of the discharge opening, said upper gate extending through the first slot in said side of the frame and movable between open and closed positions, the upper gate having upper and lower sides; a lower gate mounted on said frame for opening and closing the lower end of the discharge opening, said lower gate extending through a second slot in said side of the frame located below the first slot and movable between open and closed positions; a discharge opening in the frame between the gates; a gate drive including a rack on the upper gate, an operating shaft located outside of the discharge opening and a pinion on the operating shaft, the pinion engaging the rack; and a seal member mounted on said frame side and engaging the upper gate, said rack running through said seal.
  • 10. An outlet gate assembly as in claim 9 wherein said seal member engages the lower side of said upper gate.
  • 11. An outlet gate assembly as in claim 10 including air flow passages extending through the seal member.
  • 12. An outlet gate assembly as in claim 11 wherein said seal member comprises a brush having a plurality of bristles, said air flow passages extending past said bristles.
  • 13. An outlet gate assembly comprising:a frame having a side, said frame defining a generally rectangular discharge opening, an upper gate mounted on said frame for opening and closing the upper end of the discharge opening, said upper gate extending through a first slot in said side of the frame and movable between open and closed positions; a lower gate mounted on said frame for opening and closing the lower end of the discharge opening, said lower gate extending through a second slot in said side of the frame located below the first slot and movable between open and closed positions; an engageable and disengageable gate lock on said gates to join said gates for movement together; a discharge opening in the frame between the gates; and a gate drive including a rack on the upper gate, an operating shaft located outside of the discharge opening and a pinion on the operating shaft, the pinion engaging the rack; a first seal member on said side of the frame, said seal member engaging one side of said upper gate; wherein said first seal member engages the lower side of the upper gate, said rack is mounted on the lower surface of the upper gate, and said rack runs through the first seal member.
  • 14. An outlet gate assembly as in claim 13 including a second seal member on said side of the frame, said second seal member engaging the upper side of said upper gate.
  • 15. An outlet gate assembly as in claim 14 including a third seal member on said side of the frame, said third seal member engaging the upper surface at the lower gate; and a fourth seal member on another side of said frame across from said first side, said fourth seal member engaging the upper surface of said lower gate, all of said seal members comprising brushes.
  • 16. An outlet gate assembly as in claim 9 wherein said rack is mounted on the lower side of the upper plate and said side of the frame surrounds the rack and the pinion gear.
  • 17. An outlet gate assembly as in claim 9 wherein said upper and lower gates include end portions extending away from the discharge opening past said side of the frame, said lock gate mounted on said end portions of said upper and lower gates.
  • 18. An outlet gage assembly as in claim 9 including an opening in said side of the frame adjacent the upper said rack running through said opening, and a clamp member located on the upper gate adjacent an end of the rack, said clamp member having a width greater than the width of said rack opening.
  • 19. An outlet gate assembly as in claim 18 wherein said clamp member comprises a plate.
  • 20. An outlet gate assembly comprising:a frame having a side, said frame defining a generally rectangular discharge opening, an upper gate mounted on said frame for opening and closing the upper end of the discharge opening, said upper grate extending through a first slot in said side of the frame and movable between open and closed positions; a lower gate mounted on said frame for opening and closing the lower end of the discharge opening, said lower gate extending through a second slot in said side of the frame located below the first slot and movable between open and closed positions; an engageable and disengageable gate lock on said gates to join said gates for movement together; a discharge opening in the frame between the gates; and a gate drive including a rack on the upper gate, an operating shaft located outside of the discharge opening and a pinion on the operating shaft, the pinion engaging the rack; an opening in said side of the frame adjacent the upper gate, said rack running through said opening, and a clamp member located on the upper gate adjacent an end of the rack, said clamp member having a width greater than the width of said rack opening and comprising a plate; and a seal member on said side of the frame, said seal member extending across the width of the discharge opening and engaging the lower surface of the upper gate, said rack running through said seal member.
  • 21. An outlet gate assembly as in claim 20 wherein said seal member comprises a brush, said clamp plate sandwiching said brush against said side of the frame when the upper gate is open.
  • 22. An outlet gate assembly adapted to be mounted on a hopper container for holding a lading, said assembly comprising:a frame defining a generally rectangular discharge opening, said frame having a frame side member with a first slot extending through the frame side member, and a rack opening to one side of the slot, said rack opening having a width; a first gate mounted on the frame and extending through the first slot, the first gate having a width; a drive including a rack mounted on one side of the first gate, a shaft rotatably mounted on the frame, and a pinion on the shaft engaging the rack to move the first gate through the slot between opened and closed positions in response to rotation of the shaft, said rack including an end; and a clamp plate on said one side of the gate adjacent the end of the rack, said clamp plate having a width greater than the width of the rack opening and less than one-half the width of the first gate, said rack opening being between said clamp plate and said pinion when said first gate is in the opened position.
  • 23. An outlet gate assembly adapted to be mounted on a hopper container containing a lading, said outlet gate assembly comprising:a frame having a side, said frame defining a generally rectangular discharge opening, an upper gate mounted on said frame for opening and closing the upper end of the discharge opening, said upper gate extending through a first slot in said side of the frame and movable between open and closed positions, the upper gate having a lower surface; a lower gate mounted on said frame for opening and closing the lower end of the discharge opening, said lower gate extending through a second slot in said side of the frame located below the first slot and movable between open and closed positions, the lower gate having an upper surface; a discharge opening in the frame between the gates; a non-metallic seal attached to the frame and in contact with the lower surface of the upper gate; a non-metallic seal attached to the frame and in contact with the upper surface of the lower gate; and a gate drive including a rack fixed to the lower surface of the upper gate, an operating shaft located outside of the discharge opening and a pinion on the operating shaft, the pinion engaging the rack, the rack moving with the upper gate when the upper gate is moved between the open and closed position; and at least one vacuum inlet opening extending through the frame between the upper gate and lower gate for vacuum discharge of the lading.
  • 24. An outlet gate assembly adapted to be mounted on a hopper container containing a lading, said outlet gate assembly comprising:a frame having a side, said frame defining a generally rectangular discharge opening, an upper gate mounted on said frame for opening and closing the upper end of the discharge opening, said upper gate extending through a first slot in said side of the frame and movable between open and closed positions, the upper gate having a lower surface; a lower gate mounted on said frame for opening and closing the lower end of the discharge opening, said lower gate extending through a second slot in said side of the frame located below the first slot and movable between open and closed positions, the lower gate having an upper surface; an engageable and disengageable gate lock on said gates to join said gates for movement together; a discharge opening in the frame between the gates; a gate drive including a rack fixed to the lower surface of the upper gate, an operating shaft located outside of the discharge opening and a pinion on the operating shaft, the pinion engaging the rack, the rack moving with the upper gate when the upper gate is moved between the open and closed positions; and a seal positioned between the level of the upper gate and the level of the lower gate and contacting the upper side of the lower gate when the lower gate is in the open and closed positions.
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Non-Patent Literature Citations (5)
Entry
Keystone Railway Equipment Company, Drawing SE-6286, dated Nov. 19, 1996, Exhibit A.
Keystone Railway Equipment Company, Drawing SE-17071, dated Nov. 20, 1997, Exhibit B.
Keystone Railway Equipment Company, Drawing SE-16236, dated Feb. 9, 1995, Exhibit C.
Keystone Railway Equipment Company, Drawing SE-16231, dated May 6, 1995, Exhibit D.
Keystone Railway Equipment Company, Drawing SE-17550, dated Feb. 25, 1997, Exhibit E.