The present invention relates to a railway system, having a railway vehicle with a tilting carriage. The railway vehicle may be for use in vacuum tube railway systems with magnetic levitation railway tracks, or may be for use in non-vacuum systems and on conventional wheel railway tracks.
It is known to provide conventional railway vehicles with a tilting mechanism that tilts the carriage to compensate for centrifugal forces when the vehicle is moving in a curve. Railway tracks are often inclined in curves in order to provide partial compensation for the centrifugal forces. In many railway networks, the angle of inclination of railway tracks is usually limited to about 8° or less. Since the angle of inclination is dependent on the velocity of the railway vehicle, the active tilt mechanism can adjust the angle of inclination of the carriage depending on the velocity.
Due to increasing velocities of railway vehicles, or due to the implementation of new railway vehicles in existing infrastructures, higher tilt angles may be required than many conventional systems are capable of providing. Moreover, in existing systems the power required for tilting carriages is quite high, leading to an increase in weight of the vehicle due to the higher power requirements, and high energy consumption.
Especially in vacuum tube systems with magnetically levitated vehicles, in view of the very high velocities achieved, the weight and power requirements of a tilting mechanism according to conventional systems adversely affect performance and comfort of the train. Higher demands on the tilting system also have an adverse effect on reliability and safety.
In view of the foregoing, it is an object of the invention to provide a railway system having railway vehicles with tilting carriages that has high performance and ride comfort, and low energy consumption.
It is advantageous to provide with railway vehicles having tilting carriages that can easily adapt to low and high speed operation in a reliable and economical manner.
It is advantageous to provide a railway system with railway vehicles having tilting carriages that is safe, including in case of power failure.
It is advantageous, in applications for vacuum tube magnetic levitation railway systems to be able to adapt easily to very high speeds with reliable and safe performance yet low power consumption.
Objects of the invention have been achieved by providing the system according to claim 1.
Disclosed herein is a railway system comprising a railway vehicle movable along a railway guide system, the railway vehicle comprising a chassis and a carriage rotatably supported on the chassis via a pivot coupling. The railway vehicle further comprises a pivot actuation system comprising an actuator and a control system connected to the actuator and to sensors for actuation and control of the rotation of the carriage relative to the chassis. The carriage is rotationally supported relative to the chassis about a pivot axis that remains in a static position with respect to the chassis, the carriage having a mass distribution forming a centre of gravity positioned below the pivot axis, the pivot actuation system serving to assist and dampen passive rotation of the carriage relative to the chassis due to the torque generated by centrifugal force acting upon the centre of gravity about the pivot axis.
In an advantageous embodiment, the actuator of the pivot actuation system comprises at least one set of electromagnets on one of the carriage or the chassis magnetically coupled to at least one of a set of magnetic motor elements on the other of the carriage or chassis, forming together an electromagnetic motor configured for rotating the carriage relative to the chassis.
In an advantageous embodiment, said at least one set of electromagnets are mounted on the carriage.
In an advantageous embodiment, said at least one set of electromagnets are mounted on an outer periphery of the carriage.
In an advantageous embodiment, the electromagnets are positioned around a top end of the carriage.
In an advantageous embodiment, the electromagnets are positioned around a bottom end of the carriage.
In an advantageous embodiment, said at least one set of magnetic motor elements is mounted on an outer housing or frame of the chassis.
In an advantageous embodiment, at least one set of magnetic motor elements is mounted on a wall portion of a tube of the railway guide system.
In an advantageous embodiment, the railway vehicle comprises a plurality of carriages interconnected by an inter-carriage coupling comprising a tubular section of compliant material allowing a certain degree of elastic rotational displacement between adjacent carriages.
In an advantageous embodiment, the railway system further comprises a pivot coupling limiter mechanism comprising at least one movable pin mounted on one of the carriage or chassis movably engageable in at least one recess formed on the other of the chassis or carriage. The movable pin is actuated actively in an unlocked position and is passively movable by a spring into a locking position in the recess, configured to limit the amplitude of rotational displacement of the carriage relative to the chassis and/or to lock the carriage relative to the chassis in a fixed position.
In an advantageous embodiment, the pivot coupling limiter mechanism comprises at least one pair of movable pins.
In an advantageous embodiment, the recess of the pivot coupling limiter mechanism comprises a shallow portion and a deep portion, the shallow portion extending over an arcuate angle greater than an arcuate angle over which the deep portion extends.
In an advantageous embodiment, the pivot coupling comprises a peripheral bearing comprising rollers arranged between the chassis and the carriage over an arcuate angle (α) around a bottom periphery of the carriage.
In another embodiment, the pivot coupling comprises a centre bearing aligned with the pivot axis.
In an advantageous embodiment, the railway guide system comprises a magnetic levitation railway track and a vacuum tube.
Further objects and advantageous aspects of the invention will be apparent from the claims, and from the following detailed description and accompanying figures.
The invention will now be described with reference to the accompanying drawings, which by way of example illustrate embodiments of the present invention and in which:
Referring to the figures, a railway system according to embodiments of the invention comprises a railway vehicle 2 that is guided by a railway guide system comprising a railway track 3 that may either be a wheel type railway track or a magnetic levitation type railway track. In certain embodiments, the railway guide system may comprise a railway tube 26 which may in particular be configured for applying a partial vacuum in the railway tube. The aforementioned railway guide systems 3 that may be implemented within the scope of this invention are per se known and need not be described in further detail.
Embodiments of the invention may thus be implemented with various types of railway systems, including an electromagnetic suspension rail (EMS) or an electrodynamic suspension rail (EDS) operating at ambient pressure or under conditions of reduced pressure (i.e. vacuum rail systems such as vactrain or hyperloop), as well as conventional railways including trams and subways moving on rails using wheels with rolling parts located in the vehicle chassis.
The railway vehicle 2 comprises at least one chassis 4 and at least one carriage 5 mounted on the chassis 4 via a pivot coupling 6. The carriage 5 is rotatably mounted with respect to the chassis 4 for rotation of the carriage relative to the chassis about a pivot axis P. The pivot axis P is in a fixed position or substantially fixed position relative to the chassis 4, the carriage 5 thus being rotatable relative to the chassis without any translational displacement. It may be noted that this distinguishes over conventional systems in which the axis of the centre of rotation of the carriage also has a translational movement component. An advantage of embodiments of the invention is that it can be adapted if needed to fit into railway gauges of existing infrastructures while providing larger angular displacement of the carriage than conventional vehicles for higher speed operation or for more comfort on curved sections of track.
The chassis 4 comprises a railway track engaging member 11 which may either comprise wheels for rolling engagement on a wheel type railway track, or a magnetic levitation system for non-contact engagement with a magnetic levitation railway track which may have various configurations as per se known in the art. The railway track engaging member may also be a combination of wheel type and magnetic levitation type systems which may for instance be used low speed operation, respectively high speed operation on various railway tracks, for instance for integrating in an existing infrastructure. The chassis 4 further comprises a drive system which may include a motor for providing propulsion force to the railway vehicle 2.
The railway vehicle further comprises a pivot actuation system 7 for control and actuation of the rotation of the carriage relative to the chassis 4 about the pivot axis P. The pivot actuation system comprises an electrically driven actuator 12 preferably mounted in the chassis 4, coupled via a mechanical and/or electromagnetic transmission to the carriage, according to an embodiment of the invention. The pivot actuation system 7 in other embodiments may however comprise an electrical actuator 12 comprising electromagnetic motor elements 30a mounted in the carriage 5 coupling electromagnetically to complementary elements 30b in the chassis 4, as illustrated in
The pivot actuation system 7 further comprises a control system 14 connected to sensors including at least a sensor for measuring the rotation position of the carriage 5 relative to the chassis 4 and at least a sensor 14b for measuring centrifugal forces, for instance an inertial sensor. Various position sensors measuring the position and displacement of the carriage relative to the chassis that are per se well known in the sensing art may be used, such as optical, magnetic, capacitive, or inductive sensors or a combination of such sensors may be employed. Moreover, the position sensors may be independent and/or integrated in the drive system. Centrifugal (inertial) sensors are also well known and need not be further described herein.
The control system 14 of the pivot actuation system comprises a control unit 14a, 14c receiving signals from the sensors and connected to the actuator 12 in a control loop seeking to reduce the centrifugal force to a value of 0 or close to 0 within the limits of full pivoting rotation of the carriage relative to the chassis. The control unit may for instance comprise a computing unit 14a connected to a runtime controller 14c.
Depending on the selected settings, the centrifugal force may not be fully compensated by the amount of tilting such that a lateral force relative to the floor of the carriage is felt, for instance within a range for instance of ±0.05 g (i.e. approximately −0.34 to +0.34 Nms−2) lateral force, or any value considered to be an acceptable lateral force applied on goods or passengers within the carriage. The angular range may also depend also on the allowable loads defined in regulation and standards e.g. to fit into railway standards where lateral and vertical load change for passengers cannot exceed 0.15 g which defines the maximum angular range to ±29.6°.
In embodiments of the invention, the carriage 5 may be configured to rotate relative to the chassis 4 within an angular range of up to ±45° relative to the gravitational vertical plane. The angular range will depend on the maximum velocity of the railway vehicle and the radius of the curve of the railway track being engaged at that velocity. An advantage of the configuration of the invention is that the angular range is not limited and may be as high as needed in view of the rotation of the carriage about a static pivot axis relative to the chassis.
The feedback control loop S1-S4 of the control unit is configured to assist in the pivoting of the carriage 5 and to provide damping to eliminate or reduce oscillations of the carriage relative to the chassis. Sensor measurement signals are fed S1 into the computing unit which processes S3 the signals and transmits them to the controller which converts S4 the signals to execution commands received S5 by the actuator for actuation of the carriage rotation.
In the first embodiment illustrated in
In a second embodiment illustrated schematically in
The peripheral bearing 17 may advantageously comprise rollers 17a mounted on a bottom portion of the chassis 4 upon which the carriage 5 rests. The carriage 5 has a portion with a cylindrical shape (portion axisymmetric about the pivot axis P) extending at least partially over a bottom portion of the carriage along a segment angle a that allows rotation of the carriage over the predefined maximum tilt angle. The bearing surface 17b on the carriage 5 may be provided with a hardened material surface and the rollers with a complementary surface that may be of the same hardness or of a lower hardness configured for low wear and high life cycle. In a variant, the rollers may be fixedly coupled to the carriage 5 and roll on a complementary bearing surface fixedly mounted on the chassis, however this is generally less advantageous than the first variant.
In another embodiment, the peripheral bearing may comprise a pneumatic, or magnetic levitation system without rollers for substantially non-contact support of the carriage 5 on the chassis 4. The pneumatic bearing system may be controlled to increase pressure during sensing of a centrifugal force to allow low friction rotation of the carriage relative to the chassis. A combination of both roller and pneumatic bearings may also be implemented within the scope of the invention. It may be noted that a magnetic levitation system between the chassis and carriage may also be provided to reduce the frictional force or to lift the carriage off the chassis during pivoting rotation.
According to an aspect of the invention, the center of gravity CG of the carriage 5 is positioned below the pivot axis P of the carriage 5. Upon engaging a curve, the centrifugal force applied on the carriage imposes a moment of rotation about the pivot axis to incline the carriage relative to the chassis towards a position tending to cancel lateral forces acting on a load supported inside the carriage. In the absence of friction between the carriage and the chassis in the rotational movement, the centrifugal force acting on the center of gravity would provide full compensation for the centrifugal force to eliminate lateral forces acting on passengers or goods within the compartment of the carriage. However, due to friction and inertial forces related to changes in height of the track or due to irregularities in the track and, the pivot actuation system receiving information from the position sensors and inertial sensors assists rotation to overcome the frictional forces and provides a force to dampen oscillations in the rotational movement of the carriage as well as to reduce excessive acceleration due to inertial forces. For passenger comfort during the travel it is also important to reduce not only acceleration but also jerking movements due to a change in acceleration. The damping and assist function of the pivot actuation system also serves to control rotation of the carriage back to the neutral or vertical position of the carriage when coming out of a curve. The pivot actuation system 7 thus requires a relatively low power for achieving such functions compared to a fully active tilting system, since the main rotational force is provided by centrifugal force acting on the carriage. In comparison to conventional railway tilting systems, the lower power required for the tilting function also leads to reduced weight embarked weight and lower power consumption, both particularly advantageous characteristics for increasing performance and reducing energy consumption.
As best illustrated in
The actuator may comprise electromagnets 30a mounted on the carriage 5, for instance around an outer top wall of the carriage 5 as illustrated in
In preferred embodiments, the motor elements mounted on a carriage are provided as electromagnets that are connected to the control unit of the pivot actuation system mounted in the railway vehicle 2 so that active control of the tilt is performed directly by the control system within the railway vehicle. In the embodiments of
In a variant, the motor elements of the actuator 12 of the pivot actuation system 7 may also be provided along a bottom portion of the carriage, for instance adjacent or integrated in the peripheral bearing or separated from the bearing along any section of the bottom.
In the variants as illustrated in
Referring to
The recess may advantageously comprise a shallow portion 22a extending over an arc segment having an angle β, for instance in a range of 40 to 120°, and a deep portion 22b that further formed within the shallow portion recess 22a and having an arcuate segment angle φ that is less than β.
As illustrated in
As illustrated in
As best illustrated in
The pivot coupling limiters may be actuated during normal operation of the railway vehicle, for instance at low speeds, during travel in long sections in a straight line where there are no curves anticipated, or when the railway vehicle is stationary such that when the vehicle is not powered the carriage is blocked in a locked position to the chassis.
Although not illustrated, the carriage coupling relative to the chassis may further be provided with mechanical damping elements to further reduce oscillations between the carriage and chassis in supplement to the electromagnetic damping provided by the pivot actuation system.
Railway vehicle 2
Railway guide system 3
Number | Date | Country | Kind |
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P.427623 | Oct 2018 | PL | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/079708 | 10/30/2019 | WO | 00 |