This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the present disclosure, which are described below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present disclosure. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.
The present disclosure relates generally to a heating, ventilation, and/or air conditioning (HVAC) system. More particularly, the present disclosure is directed toward air flow monitoring of an air flow received by an air handling unit (AHU).
A wide range of applications exist for HVAC systems. For example, residential, light commercial, commercial, and industrial systems are used to control temperatures and air quality in residences and buildings. Generally, HVAC systems may circulate a fluid, such as a refrigerant, through a closed loop between an evaporator coil, where the fluid absorbs heat, and a condenser, where the fluid releases heat. The fluid flowing within the closed loop is generally formulated to undergo phase changes within the normal operating temperatures and pressures of the system, so that quantities of heat can be exchanged by virtue of the latent heat of vaporization of the fluid. A fan or fans may blow air over the coils of the heat exchanger(s) in order to condition the air. In other embodiments, a chiller and boiler may be utilized to cool and heat water, and the above-described fan or fans may blow air over, for example, a conduit which receives the temperature-controlled water. The air may then be routed toward a space, through ductwork, for example, to condition the space.
Traditional air handling units (AHUs) of traditional HVAC systems may include air flow monitoring features installed in AHU components which are difficult to access, causing cumbersome and expensive installation and maintenance processes. Thus, improved air handling units and flow monitoring features are desired.
A summary of certain embodiments disclosed herein is set forth below. It should be understood that these aspects are presented merely to provide the reader with a brief summary of these certain embodiments and that these aspects are not intended to limit the scope of this disclosure. Indeed, this disclosure may encompass a variety of aspects that may not be set forth below.
The present disclosure relates to an air handling unit having a rain hood configured to receive an air flow from an external environment surrounding the rain hood, and having a sensor disposed within the rain hood and configured to monitor air flow parameters indicative of a flow rate of the air flow.
The present disclosure relates to an air handling unit. The air handling unit includes a rain hood frame defining a rain hood interior and having an air input opening configured to receive an air flow from an external environment surrounding the rain hood frame. The air handling unit also includes an air flow sensor disposed within the rain hood interior and configured to monitor air flow parameters indicative of a flow rate of the air flow. The air handling unit also includes an electronics enclosure disposed at least partially within the external environment and having electronic circuitry disposed therein, where the air flow sensor is communicatively coupled to the electronic circuitry.
The present disclosure relates to a heating, ventilation, and/or air conditioning (HVAC) system. The HVAC system includes a rain hood frame defining a rain hood interior and having an air input opening configured to receive an air flow from an external environment surrounding the rain hood frame. The rain hood frame includes a sensor access opening through a wall of the rain hood frame. The HVAC system also includes an air flow sensor disposed within the rain hood interior and configured to monitor air flow parameters indicative of a flow rate of the air flow. The HVAC system also includes an electronics enclosure disposed at least partially within the external environment and having electronic circuitry disposed therein, where the electronic circuitry interfaces with the air flow sensor through the sensor access opening.
The present disclosure relates generally to a heating, ventilation, and/or air conditioning system. More particularly, the present disclosure is directed toward a rain hood and air flow monitoring of an air flow through the rain hood.
Traditional air handling units (AHUs) of traditional HVAC systems may include air flow monitoring features installed in AHU components which are difficult to access, causing cumbersome and expensive installation and maintenance processes. In accordance with present embodiments, an AHU may include a rain hood and a body, where the rain hood is configured to receive an air flow from an external environment into a body of the AHU and to block ingress of liquids and contaminants into the body of the AHU. The rain hood may include a rain hood frame defining a rain hood interior and separating the rain hood interior from the external environment. The frame may include an air input opening configured to receive an air flow into the rain hood interior. The frame may also include an air output opening through which the air flow passes into the body of the AHU and/or ductwork which guides the air flow toward other HVAC components. In general, the rain hood and corresponding frame is configured to block liquid and/or other environmental contaminants from entering the AHU. In some embodiments, the rain hood may include one or more filters disposed over the air input opening and/or disposed in other portions of the rain hood to block ingress of liquids and contaminants. Further, the air input opening of the rain hood may face downwardly, with respect to gravity, such that liquid is not gravity-fed into the rain hood.
In accordance with present embodiments, a sensor configured to detect air flow parameters indicative of a flow rate of the air flow through the rain hood interior may be disposed within the rain hood interior. An electronics enclosure having electronic circuitry coupled to the sensor may be disposed at least partially within the external environment surrounding the rain hood. The electronics enclosure may include water-resistant components configured to block ingress of liquids into the electronics enclosure. For example, the electronics enclosure and corresponding water-resistant components may provide a degree of protection against ingress of water, including rain, sleet, snow, splashing water, and hose directed water, and may also protect internal components from damage due to formation of ice. In particular, the electronics enclosure and corresponding water-resistant components may be configured to exclude at least 65 gallons per minute (GPM) of water from a 1-inch nozzle delivered from a distance not less than 10 feet for 5 minutes.
In some embodiments, a sensor access opening through a wall of the rain hood frame may facilitate an electrical connection between the sensor and the electronic circuitry contained within the electronics enclosure. That is, an electrical connection may extend from the electronic circuitry, through the sensor access opening, and to the sensor disposed within the rain hood interior. These and other features of the present disclosure are described in detail below.
Turning now to the drawings,
In the illustrated embodiment, a building 10 is air conditioned by a system that includes an HVAC unit 12. The building 10 may be a commercial structure or a residential structure. As shown, the HVAC unit 12 is disposed on the roof of the building 10; however, the HVAC unit 12 may be located in other equipment rooms or areas adjacent the building 10. The HVAC unit 12 may be a single, packaged unit containing other equipment, such as a blower, integrated air handler, and/or auxiliary heating unit. In other embodiments, the HVAC unit 12 may be part of a split HVAC system, which includes an outdoor HVAC unit and an indoor HVAC unit.
The HVAC unit 12 is an air cooled device that implements a refrigeration cycle to provide conditioned air to the building 10. Specifically, the HVAC unit 12 may include one or more heat exchangers across which an air flow is passed to condition the air flow before the air flow is supplied to the building. In the illustrated embodiment, the HVAC unit 12 is a rooftop unit (RTU) that conditions a supply air stream, such as environmental air and/or a return air flow from the building 10. After the HVAC unit 12 conditions the air, the air is supplied to the building 10 via ductwork 14 extending throughout the building 10 from the HVAC unit 12. For example, the ductwork 14 may extend to various individual floors or other sections of the building 10. In certain embodiments, the HVAC unit 12 may be a heat pump that provides both heating and cooling to the building with one refrigeration circuit configured to operate in different modes. In other embodiments, the HVAC unit 12 may include one or more refrigeration circuits for cooling an air stream and a furnace for heating the air stream.
A control device 16, one type of which may be a thermostat, may be used to designate the temperature of the conditioned air. The control device 16 also may be used to control the flow of air through the ductwork 14. For example, the control device 16 may be used to regulate operation of one or more components of the HVAC unit 12 or other components, such as dampers and fans, within the building 10 that may control flow of air through and/or from the ductwork 14. In some embodiments, other devices may be included in the system, such as pressure and/or temperature transducers or switches that sense the temperatures and pressures of the supply air, return air, and so forth. Moreover, the control device 16 may include computer systems that are integrated with or separate from other building control or monitoring systems, and even systems that are remote from the building 10.
It should be appreciated that any of the features described herein may be incorporated with the HVAC unit 12, residential heating and cooling systems, or other HVAC systems. Additionally, while the features disclosed herein are described in the context of embodiments that directly heat and cool a supply air stream provided to a building or other load, embodiments of the present disclosure may be applicable to other HVAC systems as well. For example, the features described herein may be applied to mechanical cooling systems, free cooling systems, chiller systems, or other heat pump or refrigeration applications.
Further, in accordance with an aspect of the present disclosure, the HVAC unit 12 may include an air handling unit (AHU), as previously described. The AHU may include a rain hood having a rain hood frame defining a rain hood interior and separating the rain hood interior from an external environment. The frame may include an air input opening configured to receive an air flow therethrough into the rain hood interior. The frame may also include an air output opening through which the air flow passes to, for example, ductwork that guides the air flow toward other HVAC components. In general, the rain hood and corresponding frame are configured to block liquids and/or other environmental contaminants from entering the air handling unit. In some embodiments, the rain hood may include one or more filters disposed over the air input opening and/or disposed in other portions of the rain hood to block ingress of liquids.
In accordance with present embodiments, a sensor configured to detect air flow parameters indicative of a flow rate of the air flow through the rain hood interior may be disposed within the rain hood interior. An electronics enclosure having electronic circuitry coupled to the sensor may be disposed at least partially within the external environment surrounding the rain hood. The electronics enclosure may include water-resistant components configured to block ingress of liquids into the electronics enclosure. For example, the electronics enclosure and corresponding water-resistant components may provide a degree of protection against ingress of water, including rain, sleet, snow, splashing water, and hose directed water, and may also protect internal components from damage due to formation of ice. In particular, the electronics enclosure and corresponding water-resistant components may be configured to exclude at least 65 gallons per minute (GPM) of water from a 1-inch nozzle delivered from a distance not less than 10 feet for 5 minutes.
In some embodiments, a sensor access opening through a wall of the rain hood frame may facilitate an electrical connection between the sensor and the electronic circuitry contained within the electronics enclosure. That is, an electrical connection may extend from the electronic circuitry, through the sensor access opening, and to the sensor disposed within the rain hood interior. Each of these features may be incorporated in the AHU of HVAC unit 12 in
In accordance with present embodiments, a sensor 32, such as an air flow sensor, may be disposed within an interior 31 of the frame 25 of the rain hood 24, and may be coupled to an electronics enclosure 34 mounted or disposed at least partially external to a wall 30 of the frame 25. For example, the electronics enclosure 34 may include electronic circuitry coupled to the sensor 32 via an electrical connection 36. In certain embodiments, the electrical connection 36 may extend from the electronic circuitry in the electronics enclosure 34, through a sensor access opening (hidden by the electronics enclosure 34 in the illustrated embodiment) in the wall 30 of the frame 25 of the rain hood 24, and to the sensor 32. In other embodiments, the electrical connection 36 may extend about an edge 38 of the frame 25, where the edge 38 may at least partially define the air input opening 26. In still other embodiments, the electrical connection 36 may extend about an edge 40 of the frame 25, where the edge 40 may at least partially define the air output opening 28 of the rain hood 24, such that the electrical connection 36 extends between the edge 40 of the frame 25 of the rain hood 24 and the body 22 of the AHU 20.
In general, the sensor 32 may be an air flow sensor configured to detect air flow parameters that may be indicative of a flow rate of the air flow passing through the frame 25 of the rain hood 24 and to the body 22 of the AHU 20. For example, the sensor 32 may be a thermal dispersion air flow rate meter. In particular, the sensor 32 may include an ambient sensing element configured to monitor a temperature of the air flow, and an active sensing element configured to receive an electrical heating current to maintain a temperature differential between the ambient sensing element and the active sensing element. The sensor 32, or electronic circuitry within the electronics enclosure 34, may detect changes to the electrical heating current to deduce a flow rate from the detected changes. However, it should be noted that any suitable air flow sensor may be utilized as the sensor 32, in accordance with present embodiments. For example, the sensor 32 may include, in certain embodiments, a differential pressure sensor. It should also be noted that, while the rain hood 24 illustrated in
In accordance with the present disclosure, the AHU 20 may also include the sensor 32 that is disposed in the interior 31 of the frame 25 of the rain hood 24 and that is configured to detect air flow parameters indicative of a flow rate of the air flow through the rain hood frame 25. As shown, the sensor 32 may include a sensing element 37. As will be described in detail with reference to later drawings, the sensing element 37 may be strategically disposed in a region of the interior 31 of the frame 25, such that the air flow over the sensor 32 is not substantially affected by boundary conditions of the frame 25, such as recirculation flow. Computational fluid dynamics may be conducted on the frame 25 to determine appropriate locations for positioning the sensor 32. Wind tunnel testing may also be conducted to verify the computation fluid dynamics data, and to ensure appropriate placement of the sensor 32. In general, disposing the sensor 32 in the interior 31 of the rain hood frame 25, as previously described, may simplify and reduce a cost of the installation process, compared to traditional embodiments which may involve disassembly of features of the AHU 20.
The electronics enclosure 34 having electronic circuitry coupled to the sensor 32 may be disposed within the external environment 27 surrounding the rain hood 24. By disposing the electronics enclosure 34 in the external environment 27, the air flow through the interior 31 of the frame 25 of the rain hood 24 is not blocked by the electronics enclosure 34. Because the electronics enclosure 34 is disposed in the external environment 27, the electronics enclosure 34 may include water-resistant components configured to block ingress of water into the electronics enclosure 34. In general, the electronics enclosure 34 may include water-resistant components configured to block ingress of liquids into the electronics enclosure. For example, the electronics enclosure 34 and corresponding water-resistant components may provide a degree of protection against ingress of water, including rain, sleet, snow, splashing water, and hose directed water, and may also protect internal components from damage due to formation of ice. In particular, the electronics enclosure 34 and corresponding water-resistant components may be configured to exclude at least 65 gallons per minute (GPM) of water from a 1-inch nozzle delivered from a distance not less than 10 feet for 5 minutes. In one embodiment, the electronics enclosure 34 may include a gasket seal between housing parts of the electronics enclosure 34. It should be noted that, in certain embodiments, the electronics enclosure 34 may be disposed within the interior 31 of the rain hood 25 (e.g., inwards from the rain hood frame 25).
As noted above, the electronics enclosure 34 may be disposed partially or wholly in the external environment 27 in certain embodiments. In order to couple the electronic circuitry within the electronics enclosure 34 to the sensor 32, the electrical connection 36 therebetween may extend through a sensor access opening 33 in the frame 25, which may be formed in any wall (such as the wall 30 illustrated in
Each of the illustrated rain hoods 24 in
As previously described, by disposing the sensor 32 in the rain hood 24, and in particular within the interior 31 of the rain hood frame 25, installation and maintenance of the sensor assembly 60 may be simplified, and a cost of the installation and maintenance process may be reduced. By including the electronics enclosure 34 at least partially within the external environment 27, air flow through the rain hood 24 will not be substantially blocked or impacted by the electronics enclosure 34. As previously described, the sensing element 37 of the sensor 32 may be strategically positioned in a region of the interior 31 where air flow is not substantially impacted by boundary conditions. For example, the sensing element 37 may be strategically placed to avoid recirculation flow caused by boundary conditions of the frame 25. In other words, the sensing element 37 may be positioned in a region of the interior 31 of the rain hood frame 25 having high velocity and/or uniform flow. Computational fluid dynamics may be determined to select an appropriate region for placement of the sensing element 37 with respect to a particular embodiment of the rain hood 24, and wind tunnel testing may be conducted to verify the computational fluid dynamics data. Regions for positioning the sensing element 37 will be described in detail below with reference to drawings illustrating computational fluid dynamics data of the rain hood frame 25.
While only certain features and embodiments of the disclosure have been illustrated and described, many modifications and changes may occur to those skilled in the art, such as variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters including temperatures and pressures, mounting arrangements, use of materials, colors, orientations, etc., without materially departing from the novel teachings and advantages of the subject matter recited in the claims. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the disclosure. Furthermore, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not have been described, such as those unrelated to the presently contemplated best mode of carrying out the disclosure, or those unrelated to enabling the claimed disclosure. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure, without undue experimentation.
This application is a continuation of U.S. application Ser. No. 16/264,435, entitled “RAIN HOOD WITH AIR FLOW SENSOR,” which claims priority from and the benefit of U.S. Provisional Application Ser. No. 62/789,895, entitled “RAIN HOOD WITH AIR FLOW SENSOR,” filed Jan. 8, 2019, each of which is hereby incorporated by reference in its entirety for all purposes.
Number | Date | Country | |
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62789895 | Jan 2019 | US |
Number | Date | Country | |
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Parent | 16264435 | Jan 2019 | US |
Child | 17468105 | US |