The present disclosure relates to the home gardening and landscape industry, and, in particular, a support device for constructing raised borders or beds suitable for use as landscape edging.
Timber is used for building borders or walls on the ground to form edging for lawns and gardens. Generally, such edging systems comprise wooden beams and means for anchoring the wooden beams on the ground. However, current devices in the market do not provide a versatile raised border system which can be used to form a raised terrace bed or retaining wall of varying height without requiring extensive use of tools and physical effort to construct.
Frequently, consumers in the home gardening industry will use railroad ties to form landscape edges. However, the general problem with railroad ties is that they are costly, burdensome and once in place become difficult to remove. Further, due to the large weight and size of railroad ties, stacking them to create retaining walls may require excessive labor involving one or more parties and, as a result, be impractical. In addition, a separate means must be applied to anchor the railroad ties both to the ground and to one another.
It is desirable to thus provide a raised border system that is easy to assemble and is modular in nature in that it allows additional structures and accessories to be coupled thereto. For example, an upper frame system that can support different accessories can be coupled to the raised border system.
One type of upper accessory is a trellis. Garden vegetables and fruits can produce much higher yields when they are allowed to reach the plants' maximum height. For example, tomatoes, cucumbers, pole beans, squashes and many other vegetables may grow up to heights exceeding 8-10 feet and, in turn, will produce fruit proportionally. Although support devices for garden vegetables are well known, current devices in the market do not provide the area to support plants to this height, nor can these devices typically accommodate multiple plants on the same support device. Many support devices in the marketplace are not taller than six feet and do not enable the user to adjust the height of the device according to the desired type of plant or specific individual plant and vegetable needs. In addition, current gardening support devices generally lack the structural strength to support plants exceeding five feet in height.
It is therefore desirable to provide a raised border system that is easy to assemble and is modular in nature and allows for many different upper frame constructions, including greenhouse design, trellis design, etc.
A raised border system includes a plurality of beams and a plurality of corner brackets that are configured to connect ends of the plurality of the beams to one another to form an enclosed inner area. Each corner bracket includes a first beam receiving slot that is open along a first side of the corner bracket and a second beam receiving slot that is open along a second side of the corner bracket and a first opening that is isolated from both the first beam receiving slot and the second beam receiving slot. The system includes a plurality of corner connectors that are coupled to and sit above the plurality of corner brackets. Each corner connector has an insert that is received within the first opening of one respective corner bracket. Each corner connector is configured to attach to an upper frame system.
Illustrative embodiments of the invention will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the invention are shown. Indeed, the invention may be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like numbers refer to like elements throughout.
Raised/Elevated Border System
Beam 20
The beam 20 can be made from an engineered material, preferably, a light rigid plastic, such as acrylonitrile-butadiene-styrene copolymer, polyethylene, polyvinyl chloride, polycarbonate, polypropylene or styrene. However, the beam can also be made from a natural material such as wood or any other strong, sturdy and weather resistant material, such as aluminum, fiberglass or galvanized metal. To form the raised border system 10, four beams 20 are used. If the raised border system 10 has a square shape, then the four beams 20 are identical and have the same lengths. However, as illustrated, if the raised border system 10 has a rectangular shape, then the four beams 20 consist of a first set of two that have a first length and a second set of two that have a second length that is greater than the first length. In this case, the first set of beams 20 is intended for use at the ends of the raised border system 10 and the second set of beams 20 is intended for use at the sides of the raised border system 10.
Each beam 20 thus has a top edge, an opposing bottom edge and two opposing ends. It will be appreciated that the heights of the beams 20 can vary depending upon the desired dimensions of the raised border system 10.
Corner Brackets 30
As mentioned, the corner brackets 30 are the parts that join the beams 20 to one another to form the assembled raised border system 10. The corner brackets 30 can be formed of any number of suitable materials including, but not limited to, metals, wood, plastics, etc.
As shown best in
Another aspect of the main body of the corner bracket 30 is that it includes hollow closed spaces. In particular, the corner bracket 30 includes a first opening 38 and a second opening 39 spaced from the first opening 38. The first opening 38 can be considered to be an outer opening, while the second opening 39 can be considered to be an inner opening. As illustrated, the first and second openings 38, 39 have different sizes with the first opening 38 being larger than the second opening 39. The illustrated first and second openings 38, 39 have square shapes. The first opening 38 is thus located at the outer corner of the main body at the location at which the first side wall 31 and the second side wall 32 join one another. Conversely, the second opening 39 is thus located at the inner corner of the main body at the location at which the third side wall 33 and the fourth side wall 34 join one another.
Corner Caps
It will be appreciated that the selection of the corner cap type is made in view of the overall design of the system and in particular is designed in view of whether one or more of the first and second openings 38, 39 are being used and are required to be accessible. Each of the corner caps provides a nice finish to the top of the corner bracket and closes it off to provide an aesthetically pleasing finish and prevents any debris from entering into the hollow structure.
As shown in
Construction and Assembly
The stops 29 are thus located within the beam receiving slots and define the end of travel of the beams 20 within the slots. The stop 29 can be blocks or the like that are mounted within the slots using traditional means such as fasteners. As shown in
The cross bars 25 can have upward facing grooves that are configured to receive the beams 20. As shown in
Caster/Wheels
Additional Configurations
Upper Frame and Upper Frame Accessories
In one exemplary embodiment, the upper frame 300 can be a modified upper frame based on the teachings set forth in U.S. Pat. No. 6,311,428, which is hereby expressly incorporated by reference in its entirety.
In general terms, the upper frame 300 can consist of a plurality of vertical supports 310 that are located in the corners; a plurality of lower side cross pieces 320; a plurality of lower end cross pieces 330; a plurality of upper side cross pieces 340; and an upper end cross pieces 350. The lower side cross pieces 320 and the upper side cross pieces 340 are parallel to one another and similarly, the lower end cross pieces 330 and the upper end cross pieces 350 are parallel to one another. When the raised border system 10 has a rectangular shape, the upper frame 300 has a rectangular shape as well. The upper and lower side cross pieces 320, 340 have lengths that are greater than the lengths of the upper and lower end cross pieces 330, 350.
As described herein, each of the vertical supports 310; the lower side cross pieces 320; the lower end cross pieces 330; the upper side cross pieces 340; and the upper end cross pieces 350 can join to connectors/brackets in the four corners of the upper frame 300 and the raised border system 10. Alternatively,
In one embodiment, each vertical support 310, 311 can have an upper section and a lower section interconnected in telescoping fashion, such as to provide a simple but durable means for adjusting the height of the extendable trellis.
In one embodiment, the upper section can comprise two identical upper side rails connected to an upper cross piece. Each upper side rail can be a C-shaped defining a channel along its vertical axis, has a top portion, a bottom portion and is of the similar shape and configuration along its entire length. At the distal ends of the upper cross piece, the top portion of each side rail is perpendicularly fastened using a fastening means to form the upper section of the extendable garden trellis, such that the resulting upper section is in the shape of a half rectangle or inverted “u.” In one embodiment, the fastening means is a molded fastening bracket incorporated into the top portion of the upper side rail. Thus, the fastening bracket and upper side rail are a single unit. The fastening bracket of the upper side rail has a top leg perpendicular to the vertical axis of the upper cross piece. Exemplary fastening brackets are disclosed in U.S. Pat. No. 6,311,428.
The lower section can comprise two identical lower side rails connected to the lower cross piece. Each lower side rail can be C-shaped, defining an interior channel along its vertical axis, a top portion and a bottom portion. In one embodiment, the length of each side rail is 3-6 feet, while the width is 0.5-2.5 inches, depending on the size and strength desired. The lower side rails may be made from molded synthetic plastic. They may, however, be constructed from any light weight, rust resistant rigid material, such as aluminum, fiberglass or galvanized metal. The lower cross piece can be made of the same material and is similar in shape and width as each of the lower side rails. Further, the lower cross piece can be of the same size, shape, configuration and length as the upper cross piece.
Corner Connectors
In accordance with one aspect of the present system, the raised border system 10 is designed to be coupled to the upper frame system 300 by a plurality of corner connectors that are configured to engage and be securely attached to the raised border system 10.
The first corner connector 200 includes a main body 210 that has a bottom insert 220 that is configured to be inserted into one of the openings 38, 39 of the corner bracket 30. As mentioned above, each of the illustrated openings 38, 39 has a square shape and thus, the bottom insert 220 has a complementary square shape. In the illustrated embodiment, as mentioned above, the two square shaped openings 38, 39 have different sizes with the outer square shaped opening 38 having greater dimensions (width) than the inner square shaped opening 39. Thus, the sizing of the bottom insert 220 is selected in view of the intent of being received within one of the square shaped openings 38, 39. In other words, if the bottom insert 220 is intended to be received within the larger outer square shaped opening 38, then it will have larger dimensions than when the bottom insert 220 is intended to be received within the smaller inner square shaped opening 39.
The width of the bottom insert 220 is equal to or substantially equal to the width of the corresponding opening 38, 39 to allow a friction fit or close fit between the two parts. The reception of the bottom insert 220 into one of the square openings 38, 39 couples the first corner connector 200 to the corner bracket 30.
The bottom insert 220 is formed along a first axis.
The main body 210 of the first corner connector 200 also includes a number of legs that receive structural support members of the frame to allow construction and assembly of the upper frame system 300. The main body 210 includes a first leg 212 formed along a second axis and a second leg 214 that is formed along a third axis. The second and third axes are perpendicular to one another. The second and third axes are perpendicular to the first axis along which the bottom insert 220 is formed.
In one embodiment, the first leg 212 receives one end of one lower end cross piece 330 or one end of one lower side cross piece 340, while the second leg 214 receives one end of one lower end cross piece 330 or one end of one lower side cross piece 340. These parts can be assembled and held together with a friction fit and/or can include additional connecting techniques, such as use of fasteners and/or locking members.
The main body 210 also includes an upper leg 216 that is also formed along the first axis. The axis of the bottom insert 220 is thus coincident to the axis of the upper leg 216. The first and second legs 212, 214 are thus formed perpendicular to the upper leg 216.
In the illustrated embodiment, the first leg 212, the second leg 214, and the upper leg 216 have cross-sections that are different than the bottom insert 220. More specifically, the bottom insert 220, as mentioned, has a square shape, while each of the first leg 212, the second leg 214 and the upper leg 216 has a circular cross-section shape.
Each of the bottom insert 220, the first leg 212, the second leg 214, and the upper leg 216 is hollow.
The first corner connector 200 can be securely attached to the corner bracket 30 by any number of different techniques. For example, a friction fit can be used and to provide further securement, a set screw can be used that passes through the side of the corner bracket 30 into one of the square shaped openings 38, 39 and into the bottom insert 220. This set screw provides an additional attachment point between the two parts.
As shown in
The second corner connector 400 includes a main body 410 that has a bottom insert 420 that is configured to be inserted into one of the openings 38, 39 of the corner bracket 30. As mentioned above, each of the illustrated openings 38, 39 has a square shape and thus, the bottom insert 420 has a complementary square shape. In the illustrated embodiment, as mentioned above, the two square shaped openings 38, 39 have different sizes with the outer square shaped opening 38 having greater dimensions (width) than the inner square shaped opening 39. Thus, the sizing of the bottom insert 420 is selected in view of the intent of being received within one of the square shaped openings 38, 39. In other words, if the bottom insert 420 is intended to be received within the larger outer square shaped opening 38, then it will have larger dimensions than when the bottom insert 420 is intended to be received within the smaller inner square shaped opening 39.
The width of the bottom insert 420 is equal to or substantially equal to the width of the corresponding opening 38, 39 to allow a friction fit or close fit between the two parts. The reception of the bottom insert 420 into one of the square openings 38, 39 couples the second corner connector 400 to the corner bracket 30.
The bottom insert 420 is formed along a first axis.
The main body 410 of the second corner connector 400 also includes a number of legs that receive structural support members of the frame to allow construction and assembly of the upper frame system 300. The main body 410 includes a first leg 412 formed along a second axis and a second leg 414 that is formed along a third axis. The second and third axes are perpendicular to one another. The second and third axes are perpendicular to the first axis along which the bottom insert 420 is formed.
In one embodiment, the first leg 412 receives one end of one lower end cross piece 330, while the second leg 414 receives one end of one lower side cross piece 340. These parts can be assembled and held together with a friction fit and/or can include additional connecting techniques, such as use of fasteners and/or locking members.
The main body 410 also includes an upper leg 416 that is also formed along the first axis. The axis of the bottom insert 420 is thus coincident to the axis of the upper leg 416. The first and second legs 412, 414 are thus formed perpendicular to the upper leg 416.
In the illustrated embodiment, the first leg 412, the second leg 414, and the upper leg 416 have cross-sections that are the same as the bottom insert 420. More specifically, the bottom insert 420, as mentioned, has a square shape, and similarly, each of the first leg 412, the second leg 414 and the upper leg 416 has a square cross-section shape.
Each of the bottom insert 420, the first leg 412, the second leg 414, and the upper leg 416 is hollow.
The second corner connector 400 can be securely attached to the corner bracket 30 by any number of different techniques. For example, a friction fit can be used and to provide further securement, a set screw can be used that passes through the side of the corner bracket 30 into one of the square shaped openings 38, 39 and into the bottom insert 420. This set screw provides an additional attachment point between the two parts.
As shown in
Unlike the other corner connectors, the third corner connector 500 is designed to engage and mate with both the first and second openings 38, 39 and thus includes two bottom inserts 510, 512 that are received within the respective first and second openings 38, 39. The main body of the third corner connector 500 includes two upper legs 520, 522 that are spaced apart from one another. The axes of the two bottom inserts 510, 512 and the two upper legs 520, 522 are parallel to one another. By having two upper legs 520, 522 as part of a single integral connector body, a more complex upper frame assembly can be provided and in particular, a double upper frame system is provided. More specifically, the double upper frame system includes an inner upper frame system that engages the second (inner) openings 39 and an outer upper frame system that engages the first (outer) openings 38.
Similarly, the third corner connector can have two first legs 530, 532 and two second legs 540, 542. The first leg 530 and second leg 540 are part of the outer upper frame system, while the first leg 532 and the second leg 542 are part of the inner upper frame system.
In a double upper frame system, the two different upper frame systems can be used for two different purposes. For example, the outer upper frame can be used to provide the main upper frame structure that can support main outer cover 90 and lighting or the like and the inner upper frame can be used to provide a trellis structure. For example, U.S. Pat. No. 8,919,041, which is hereby expressly incorporated by reference in its entirety, discloses suitable lighting systems that can be used in the present raised bed border system.
Dual Frame Arrangement (
It is to be understood that like numerals in the drawings represent like elements through the several figures, and that not all components and/or steps described and illustrated with reference to the figures are required for all embodiments or arrangements.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising”, when used in this specification, specify the presences of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Also, the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having,” “containing,” “involving,” and variations thereof herein, is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
The subject matter described above is provided by way of illustration only and should not be construed as limiting. Various modifications and changes can be made to the subject matter described herein without following the example embodiments and applications illustrated and described, and without departing from the true spirit and scope of the present invention, which is set forth in the following claims.
This application claims the priority of U.S. Provisional Patent Application 63/390,026, filed Jul. 18, 2022, which is incorporated by reference as if expressly set forth in its entirety herein.
Number | Date | Country | |
---|---|---|---|
63390026 | Jul 2022 | US |