The present disclosure relates to cooling in turbomachinery and more specifically to cooling of blade platforms.
The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
Turbine components (e.g., blades or vanes) operate in high-temperature environments. Providing adequate cooling of the turbine components can be important to increasing component lifespan. Cooling of the turbine component may be provided by the use of compressed air that flows through various passages within, and exiting, the turbine component (e.g., a turbine blade). Use of compressed air for purposes other than combustion (e.g., for component cooling) can result in a decrease of engine efficiency as its use is a loss of the work expended to compress the air.
One area that has been found to be sensitive to thermal induced fatigue from the normal starts and stops of the turbine is the turbine blade platform. It has been found that cooling the turbine blade platform can improve the operational durability of the turbine blade. However, existing configurations for cooling the turbine blade platform can suffer from inadequate cooling, lower efficiency, and back flow of hot combustion gas due to inadequate feed pressure.
The present disclosure addresses these and other issues associated with cooling of turbine components.
This section provides a general summary of the disclosure and is not a comprehensive disclosure of its full scope or all of its features.
In one form of the present disclosure, a turbine rotor blade includes an airfoil, a root, and a platform. The platform is disposed at an interface between the root and a proximate end portion of the airfoil. The turbine rotor blade defines at least one interior cooling passage having a first leg, a second leg, and an arcuate portion. The arcuate portion is disposed at least partially within the platform and connects the first and second legs. The first leg extends between a distal end portion of the airfoil and an inlet of the arcuate portion. The second leg extends from an outlet of the arcuate portion to the distal end portion of the airfoil. The platform includes a first feed passage and a plurality of branch passages. The first feed passage includes an inlet open through an extrados of the arcuate portion. The first feed passage is in fluid communication with the plurality of branch passages. Each branch passage of the plurality of branch passages has an inlet and an outlet. The inlet of each branch passage is connected for fluid communication with the first feed passage. The outlet of each branch passage is open to an exterior of the platform. According to a variety of alternative configurations: the inlet of the first feed passage is open to a high-pressure region of a flowpath of the arcuate portion; the inlet of the first feed passage is located radially inward of the plurality of branch passages; the first feed passage extends from the inlet of the first feed passage in a direction toward a leading wall of the platform; the inlet of the first feed passage is located along the extrados of the arcuate portion closer to the second radial passage than the first radial passage; the platform includes a second feed passage, an inlet of the second feed passage being open to the first feed passage, wherein the inlet of each branch passage is open to the second feed passage; an entirety of the first feed passage is disposed radially inward of the plurality of branch passages; the second feed passage includes an outlet open to the exterior of the platform, wherein the platform includes a plug disposed in the outlet of the second feed passage and blocking flow from exiting the platform via the outlet of the second feed passage; the first feed passage includes an outlet open to the exterior of the platform, wherein the platform includes a plug disposed in the outlet of the first feed passage and blocking flow from exiting the platform via the outlet of the first feed passage; the outlet of the first feed passage is located at a leading wall of the platform; the outlet of each branch passage is disposed on a suction side wall of the platform; the outlet of each branch passage is arranged such that cooling gas exiting the outlets of the branch passages impinges on a pressure side wall of a platform of an adjacent turbine rotor blade when installed on a turbine rotor; the outlet of each branch passage is disposed along a portion of the platform that is proximate a leading wall of the platform.
In another form, a method of cooling a turbine rotor includes directing a flow of cooling fluid through an inlet of an interior cooling passage of a turbine rotor blade, the inlet of the interior cooling passage being disposed in a root of the turbine rotor blade. The method includes directing the flow of cooling fluid along a first leg of the interior cooling passage, the first leg extending from a tip portion of an airfoil of the turbine rotor blade in a radially inward direction. The method further includes directing the flow of cooling fluid from the first leg to an inlet of an arcuate portion of the interior cooling passage. The method also includes directing a first portion of the flow of cooling fluid from the arcuate portion to a second leg of the interior cooling passage, the second leg extending from an outlet of the arcuate portion in a radially outward direction. The method additionally includes directing a second portion of the flow of cooling fluid from the arcuate portion to a first feed passage via an aperture an aperture defined in an extrados of the arcuate portion. The method further includes directing the second portion of the flow of cooling fluid through a plurality of branch passages defined by a platform of the turbine rotor blade, each branch passage having an outlet open to an exterior of the platform. According to a variety of alternate configurations: the method further includes directing the second portion of the flow of cooling fluid from the first feed passage to a second feed passage, the second feed passage being directly open to the first feed passage and each branch passage; the first feed passage is disposed radially inward of the branch passages; the method further includes directing at least some of the second portion of the flow of cooling fluid to flow from the branch passages and impinge on a platform of an adjacent turbine rotor blade.
In yet another form, a method of forming a platform cooling arrangement in a turbine rotor blade includes providing a turbine rotor blade comprising an airfoil, a root, and a platform disposed at an interface between the root and a proximate end portion of the airfoil, the turbine rotor blade defining an interior cooling passage having a first leg, a second leg, and a curved portion, the curved portion disposed at least partially within the platform and connecting the first and second legs, the first leg extending between a distal end portion of the airfoil and an inlet of the curved portion, the second leg extending from an outlet of the curved portion to the distal end portion of the airfoil. The method further includes forming a first feed passage in the platform such that an inlet of the first feed passage is open through an extrados of the curved portion and forming a plurality of branch passages such that each branch passage has an inlet in fluid communication with the first feed passage and an outlet open to an exterior of a suction side wall of the platform. According to a variety of alternative configurations: the first feed passage extends from the inlet of the first feed passage in a direction toward a leading wall of the platform; the method further includes forming a second feed passage in the platform, an inlet of the second feed passage being open to the first feed passage, wherein the inlet of each branch passage is open to the second feed passage.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
In order that the disclosure may be well understood, there will now be described various forms thereof, given by way of example, reference being made to the accompanying drawings, in which:
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
Referring to
The turbine blade 100 includes a root 110 a platform 114 and an airfoil 118. The root 110 is configured to couple the turbine blade 100 to the rotor 10 (
In the example provided, a forward wall 154 (i.e., a leading wall) of the base portion 130 overhangs the forward wall 142 in the forward direction 34. The airfoil 118 extends from a top surface 158 of the base portion 130 that faces generally radially outward. The base portion 130 also has a suction side wall 162 that faces in direction 42 and a pressure side wall 166 that faces in direction 46.
The airfoil 118 has a leading edge 170, a trailing edge 174, a pressure side surface 178, and a suction side surface 182. The leading edge 170 generally faces in the forward direction 34 and the trailing edge 174 generally faces in the aft direction 22. The suction side surface 182 is a convex curved shape that generally faces in the direction 42 and the pressure side surface 178 is a concave curved shape that generally faces in the direction 46. The airfoil 118 defines a plurality of airfoil cooling apertures 210. In the example provided, the airfoil cooling apertures 210 are arranged to permit cooling air to exit the airfoil 118 along the leading edge 170, from a blade tip 186 (e.g., a tip cap) of the distal end portion 126, along the pressure side surface 178 at the distal end portion 126 and along the trailing edge 174, though other configurations can be used.
Referring to
The leg 246 extends from the distal end portion 126 to the proximal end portion 122. The leg 246 is connected to an inlet 250 of another arcuate portion 252 of the cooling passage 214 that is located at least partially in the platform 114. In the example provided, the arcuate portion 252 is entirely in the platform 114, though other configurations can be used such as being partially in the proximal end portion 122 of the airfoil 118 for example. The inlet 250 is open in the radially outward direction 26 (
In the example provided, the cooling passage 216 similarly includes a second plenum chamber 266 that receives air from the inlets 222, 224 and provides the air to a series of legs 268, 270, 272 and arcuate portions 274, 276 that wind through the airfoil 118 and the platform 114. The cooling passage 216 is aft of the cooling passage 214 and can be connected to some of the airfoil cooling apertures 210 (
Referring to
With continued reference to
In the example provided, the first feed passage 314 is a straight, cylindrical passage, though other configurations can be used. In an alternative configuration, the first feed passage 314 can curve and/or can vary in diameter along its length. The first end aperture 326 is plugged or blocked so that air received in the first feed passage 314 from the inlet 322 cannot exit through the first end aperture 326. In the example provided, a plug 330 is inserted into the first end aperture 326 and brazed or welded therein, though other configurations can be used to plug the first end aperture 326.
Referring to
In the example provided, the second end aperture 338 is plugged or blocked so that air received in the second feed passage 318 from the first feed passage 314 cannot exit through the second end aperture 338. In the example provided, a plug 342 is inserted into the second end aperture 338 and brazed or welded therein, though other configurations can be used to plug the second end aperture 338. In another configuration, the second end aperture 338 can remain open such that air can exit therethrough.
Referring to
Referring to
Referring to
The inlet 322 of the first feed passage 314 (
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Referring to
In one configuration, the feed passage(s) 314, 318, 1010, 1010′″ and the branch passages 310, 310″, 310′″ are drilled into the platform 114, 114″, 114′″, though other methods of forming them can be used. Some non-limiting examples include being formed using electro-discharge machining (EDM), being cast in place, or the turbine blade 100, 100″, 100′″ can be 3-D printed to include the feed passage(s) 314, 318, 1010, 1010′″ and the branch passages 310, 310″, 310″. In one configuration, an existing turbine blade 100, 100″, 100′″ can be retrofitted to include the feed passage(s) 314, 318, 1010, 1010′″ and the branch passages 310, 310″, 310″. In another configuration, the feed passage(s) 314, 318, 1010, 1010′″ and the branch passages 310, 310″, 310″ can be formed during the initial manufacturing of the turbine blade 100, 100″, 100′″.
Accordingly, a method of forming a platform cooling arrangement in a turbine rotor blade according to the teachings of the present disclosure includes providing a turbine rotor blade including an airfoil, a root, and a platform disposed at an interface between the root and a proximate end portion of the airfoil. The turbine rotor blade can define an interior cooling passage having a first leg, a second leg, and a curved (e.g., arcuate) portion. The curved portion can be disposed at least partially within the platform and connecting the first and second legs. The first leg can extend between a distal end portion of the airfoil and an inlet of the curved portion. The second leg can extend from an outlet of the curved portion to the distal end portion of the airfoil. The method can further include forming a first feed passage in the platform such that an inlet of the first feed passage is open through an extrados of the curved portion, and forming a plurality of branch passages such that each branch passage has an inlet in fluid communication with the first feed passage and an outlet open to an exterior of a suction side wall of the platform. The method can also include forming the first feed passage such that it extends from the inlet of the first feed passage in a direction toward a leading wall of the platform. The method can also include forming a second feed passage in the platform, an inlet of the second feed passage being open to the first feed passage, wherein the inlet of each branch passage is open to the second feed passage.
Furthermore, a method of cooling a rotor of a turbine in accordance with the teachings of the present disclosure includes directing a flow of cooling fluid (e.g., air) through an inlet in the root of the turbine blade, directing the flow in a radially inward direction along the a leg of a cooling passage within the turbine blade, directing the flow from the leg to an inlet of an arcuate portion, directing a first portion of the flow from the arcuate portion to another leg that extends radially outward, directing a second portion of the flow from the arcuate portion to a first feed passage via an inlet defined in the extrados of the arcuate portion, and directing the second portion of the flow from the first feed passage to a plurality of branch passages and that have outlets open to the exterior of the platform of the turbine blade. In the example provided the method can also include directing the second portion of the flow from the first feed passage to a second feed passage before being directed to the branch passages. Accordingly, the method can also include directing at least some of the second portion of the flow of cooling fluid to flow from the branch passages and impinge on a platform of an adjacent turbine blade when installed on the rotor.
Unless otherwise expressly indicated herein, all numerical values indicating mechanical/thermal properties, compositional percentages, dimensions and/or tolerances, or other characteristics are to be understood as modified by the word “about” or “approximately” in describing the scope of the present disclosure. This modification is desired for various reasons including industrial practice, material, manufacturing, and assembly tolerances, and testing capability.
As used herein, the phrase at least one of A, B, and C should be construed to mean a logical (A OR B OR C), using a non-exclusive logical OR, and should not be construed to mean “at least one of A, at least one of B, and at least one of C.”
The description of the disclosure is merely exemplary in nature and, thus, variations that do not depart from the substance of the disclosure are intended to be within the scope of the disclosure. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure.
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