The present application claims priority under 35 USC 119 to Japanese Patent Application No. 2005-69365 filed on Mar. 11, 2005 the entire contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a Rankine cycle system that includes an evaporator for heating a liquid-phase working medium with thermal energy of the exhaust gas of an engine so as to generate a gas-phase working medium, and a displacement type expander for converting the thermal energy of the gas-phase working medium generated by the evaporator into mechanical energy.
2. Description of Related Art
Japanese Utility Model Registration Publication No. 2-38162 discloses an arrangement wherein the temperature of steam generated by waste heat from a boiler using exhaust gas of an engine rotating at a constant speed as a heat source is compared with a target temperature. When a water supply signal obtained from this deviation is used-in a feedback control of the amount of water supplied to the waste heat from the boiler, a feedforward signal obtained by correcting with steam pressure a degree of throttle opening signal of the engine is added to the above-mentioned feedback signal, thus compensating for variation in the load of the engine and thereby improving the precision of control.
WO03/031775 discloses an arrangement in which the steam temperature is controlled by manipulating the amount of water supplied to an evaporator of a Rankine cycle system. The steam pressure is controlled by manipulating the rotational speed of a displacement type expander into which steam flows.
The steam temperature and the steam pressure can be controlled by a conventional technique to a degree corresponding to load variation accompanying normal acceleration/deceleration after an engine and a Rankine cycle system are warmed up. However, in the process of operations from starting the engine in a low temperature state to completing warm-up of the Rankine cycle system, there are unstable states involving the effect of phase changes of a working medium within a system in going from water to saturated steam and then to superheated steam, and control of the amount of water supplied until the temperature gradient of the interior of the evaporator becomes stable. Furthermore, when the engine stops, high temperature, high pressure steam remains in the interior of the evaporator, and if the Rankine cycle system is stopped at the same time there is a loss from the viewpoint of the efficiency of energy recovery. In particular, when the engine and the Rankine cycle system are started up, it is important that the steam attains a target temperature and a target pressure as soon as possible so that the Rankine cycle system makes a transition to a high operating efficiency state.
For example, as shown in
As shown in
Moreover, as shown in
The present invention has been accomplished under the above-mentioned circumstances, and it is an object of an embodiment of the present invention to appropriately control the temperature and pressure of steam generated by an evaporator of a Rankine cycle system even when starting an engine.
In order to achieve the above-mentioned object, according to a first feature of the invention, there is provided a Rankine cycle system including an evaporator for heating a liquid-phase working medium with thermal energy of exhaust gas of an engine so as to generate a gas-phase working medium. A displacement type expander is provided for converting the thermal energy of the gas-phase working medium generated by the evaporator into mechanical energy. A temperature control means is provided for manipulating the amount of liquid-phase working medium supplied to the evaporator so that the temperature of the gas-phase working medium supplied from the evaporator to the expander coincides with a target temperature. Pressure control means are provided for manipulating the rotational speed of the expander by changing a load of the expander so that the pressure of the gas-phase working medium supplied from the evaporator to the expander coincides with a target pressure. The temperature control means and the pressure control means controls the amount of liquid-phase working medium supplied to the evaporator and/or the rotational speed of the expander according to at least an internal density of the evaporator.
With the first feature, when the temperature control means manipulates the amount of liquid-phase working medium supplied to the evaporator in order to make the temperature of the gas-phase working medium coincide with the target temperature, and the pressure control means manipulates the rotational speed by changing the load of the expander in order to make the pressure of the gas-phase working medium coincide with the target pressure, the amount of liquid-phase working medium supplied and/or the rotational speed of the expander are controlled according to at least the internal density of the evaporator. Therefore, it is possible to set a liquid-phase working medium supply amount or a rotational speed of the expander according to the internal density of the evaporator, and quickly converge the temperature of the gas-phase working medium on the target temperature.
According to a second feature of an embodiment of the present invention, in addition to the first feature, when the engine is started, the temperature control means and the pressure control means control the amount of liquid-phase working medium supplied to the evaporator and/or the rotational speed of the expander according to at least the internal density of the evaporator.
With the second feature, since the amount of liquid-phase working medium supplied or the rotational speed of the expander is controlled according to the internal density of the evaporator when starting the engine, it is possible to quickly converge the steam temperature or the steam pressure on the target temperature or the target pressure without overshooting.
According to a third feature of an embodiment of the present invention, in addition to the second feature, the temperature control means increases the amount of liquid-phase working medium supplied when the internal density of the evaporator is lower than a set value, and decreases the amount of liquid-phase working medium supplied or makes it zero when the internal density of the evaporator is higher than the set value.
With the third feature, the amount of liquid-phase working medium supplied is increased, if the internal density of the evaporator is lower than the set value when starting the engine. Therefore, it is possible to increase the internal density of the evaporator and quickly converge the temperature of the gas-phase working medium on the target temperature. Furthermore, the amount of liquid-phase working medium supplied is decreased or made 0, if the internal density of the evaporator is higher than the set value when starting the engine. Therefore, it is possible to decrease the internal density of the evaporator and quickly converge the temperature of the gas-phase working medium on the target temperature.
According to a fourth feature of an embodiment of the present invention, in addition to the second or third feature, the pressure control means controls the rotational speed of the expander so that the expander stops or rotates at a very low rotational speed that is close to stopping when the internal density of the evaporator is lower than a set value, and controls the rotational speed of the expander so that the expander is rotated in advance when the internal density of the evaporator is higher than the set value.
With the fourth feature, the rotational speed of the expander is controlled so that it stops or rotates at a very low rotational speed that is close to stopping, if the internal density of the evaporator is lower than the set value when starting the engine. Therefore, it is possible to brake the expander to thus prevent spontaneous rotation, thereby quickly raising the pressure of the gas-phase working medium to start the expander. Furthermore, the rotational speed of the expander is controlled so that it is rotated in advance, if the internal density of the evaporator is higher than the set value when starting the engine. Therefore, liquid-phase working medium that has built up in the interior of the evaporator can be discharged efficiently.
The above-mentioned object, other objects, characteristics, and advantages of the present invention will become apparent from an explanation of a preferred embodiment that will be described in detail below by reference to the attached drawings.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
As shown in
The target steam temperature is determined as follows: as shown in
The internal density of the evaporator 11 is obtained as follows: as shown in
ρ=∫{Qin(t)−Qout(t)}dt/V.
The target pressure is set by applying the energy (flow rate) and temperature of steam supplied from the evaporator 11 to the expander 12 to the map of
The rotational speed control changeover means 29 controls the entrance steam pressure of the expander 12 by changing, based on an ON/OFF signal of the ignition switch, a positive torque (a torque in a direction that assists rotation of the expander 12) or a negative torque (a torque in a direction that inhibits rotation of the expander 12) generated by the motor/generator 17.
The PI feedback term calculation means 30 calculates a target torque for the motor/generator 17 from a deviation of the rotational speed of the motor/generator 17 (that is, the rotational speed of the expander 12) from a target rotational speed outputted by the rotational speed control changeover means 29. The rotational speed of the expander 12 is feedback-controlled at the target rotational speed by generating the above target torque in the motor/generator 17.
Functions of the temperature control means 21 and the pressure control means 26 when the ignition switch is turned ON are now explained.
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As shown in
As shown in
When any one of the above-mentioned three types of control when starting the engine E is completed, normal water supply control for the evaporator 11 is started based on a value obtained by adding the feedforward water supply amount and the feedback water supply amount, and normal rotational speed control is started based on a value obtained by adding the feedforward rotational speed and the feedback rotational speed.
Functions of the temperature control means 21 and the pressure control means 26 when the ignition switch of the engine E is turned OFF are now explained by reference to
In the case where there is a lot of thermal energy remaining in the interior of the evaporator 11 when the ignition switch of the engine E is turned OFF, if the Rankine cycle system R is stopped immediately, the thermal energy is wasted. Therefore, when the ignition switch is turned OFF, water supply to the evaporator 11 is not stopped immediately and additional water supply is carried out, thus continuing the generation of steam (ref region n). The amount of water supplied in this process is decreased in response to a decrease in the internal energy of the evaporator 11. When the steam temperature attains a temperature at which the expander 12 does not generate an output (for example, the saturated steam temperature), the water supply is suspended.
As a result, the steam pressure is maintained at the target pressure for a predetermined period of time after the ignition switch is turned OFF, the expander 12 is rotated efficiently, and energy can be recovered. When the steam pressure decreases, the expander 12 is rotated at the lowest rotational speed allowing stable rotation, thus further recovering energy (ref. region o). When the regenerative torque of the motor/generator 17 becomes 0, rotation of the expander 12 is stopped, and recovery of energy is completed (ref. region p).
In this way, by continuously supplying water and operating the expander 12 for the predetermined period of time after the ignition switch is turned OFF, not only can the thermal energy remaining in the evaporator 11 be recovered without waste, but also the Rankine cycle system R can be shifted to a stable stopped state while preventing over-rotation of the expander 12 by slowly decreasing the steam pressure. In addition, it is possible to prevent the temperature of the interior of the engine compartment from increasing due to thermal energy remaining in the evaporator 11.
Although one embodiment of the present invention has been described above, the present invention can be modified in a variety of ways as long as the modifications do not depart from the spirit and scope of the present invention.
For example, in the embodiment the amount of water supplied to the evaporator 11 is controlled based on the rotational speed of the water supply pump 14, but it may be controlled by the degree of opening of the open/close valve 15 shown in
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
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2005-69365 | Mar 2005 | JP | national |