Information
-
Patent Grant
-
6354341
-
Patent Number
6,354,341
-
Date Filed
Wednesday, November 10, 199925 years ago
-
Date Issued
Tuesday, March 12, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Michael Best & Friedrich LLP
-
CPC
-
US Classifications
Field of Search
US
- 141 1
- 141 2
- 141 82
- 141 18
- 141 90
- 141 95
- 141 192
- 141 198
- 141 83
- 222 148
- 222 129
- 222 1291
- 222 14
- 222 21
- 222 22
- 222 57
- 062 390
- 062 391
- 062 396
-
International Classifications
-
Abstract
A nozzle assembly is disclosed which is capable of controlling pressure of comestible fluid exiting the nozzle assembly. To provide comestible fluid at rack pressure to the nozzle of the nozzle assembly, the nozzle can be provided with a valve movable through a number of closed positions to change pressure within the nozzle. Prior to fluid dispense, pressure at the nozzle is preferably reduced by increasing a volume within the nozzle assembly, such as by actuating the valve through its range of closed positions.
Description
FIELD
0
F THE INVENTION
This invention relates generally to fluid dispensers and more particularly, to comestible fluids dispensers and to cooling, sterilizing, measurement, and pressure control devices therefor.
BACKGROUND OF THE INVENTION
Despite significant advancements in fluid dispensing devices and systems, many problems that have existed for decades related to such devices and systems remain unsolved. These problems exist in many different fluid dispensing applications, but have a particularly significant impact upon fluid dispensing devices and systems in the food and beverage industry as will be described below. Comestible fluid dispensers in this industry can be found for dispensing a wide variety of carbonated and non-carbonated pre-mixed and post-mixed drinks, including for example beer, soda, water, coffee, tea, and the like. Fluid dispensers in this industry are also commonly used for dispensing non-drink fluids such as condiments, food ingredients, etc. The term “comestible fluid” as used herein and in the appended claims refers to any type of food or drink intended to be consumed and which is found in a flowable form.
A majority of the long-standing problems in the comestible fluid dispensing art are found in dispensing applications for carbonated beverages. First, because the fluid being poured is carbonated and is therefore sensitive to pressure drops, conventional carbonated comestible fluid dispensers are generally slow, requiring several seconds to fill even an average size cup or glass. Second, when flow speeds are increased, the dispensed beverage often has an undesirably large foam head (which can overflow, spill, or otherwise create a mess) and is often flat due to the fast dispense. Some existing devices use hydrostatic pressure to push comestible fluid out of a holding tank located above the dispensing nozzle. One such device is disclosed in U.S. Pat. No. 5,603,363 issued to Nelson. Unfortunately, these devices do not provide for pressure control at the nozzle, and (at least partly for this reason) are limited in their ability to prevent foaming and loss of carbonation in the case of carbonated comestible fluids. The working potential of rack pressure in such devices is largely wasted in favor of hydrostatic pressure. By not maintaining rack pressure to the nozzles in these devices, carbonated comestible fluid inevitably loses its carbonation over time while waiting for subsequent dispenses. Also, like other existing beer dispensers, such devices cool and/or keep the comestible fluid cool by the relatively inefficient practice of cooling a reservoir or supply of comestible fluid.
Another problem of conventional comestible fluid beverage dispensers is related to the temperature at which the fluid is kept prior to dispense and at which the fluid is served. Some beverages are typically served cold but without ice, and therefore must be cooled or refrigerated prior to dispense. This requirement presents significant design limitations upon dispensers for dispensing such beverages. By way of example only, beer is usually served cold and must therefore be refrigerated or cooled prior to dispense. Conventional practice is to cool the beer in a refrigerated and insulated storage area. The process of refrigerating a beer storage area sometimes for an indefinite period of time prior to beer dispense is fairly inefficient and expensive. Such refrigeration also does not provide for quick temperature control or temperature change of the comestible fluid to be dispensed. Specifically, because the comestible fluid in storage is typically found in relatively large quantities, quick temperature change and adjustment by a user is not possible. Also, conventional refrigeration systems are not well suited for responsive control of comestible fluid temperature by automatic or manual control of the refrigeration system.
Unlike numerous other comestible fluids which do not necessarily need to be cooled (e.g., soft drinks, tea, lemonade, etc., which can be mixed with ice in a vessel after dispense) or at least do not require a cooling device or system for fluid lines running between a refrigerated fluid source and a nozzle, tap, or dispensing gun, beer is ideally kept cool up to the point of dispense. Therefore, many conventional dispensers are not suitable for dispensing beer. For example, beer located within fluid lines between a refrigerated fluid source and a nozzle, tap, or dispensing gun can become warm between dispenses. Warm beer in such fluid lines must be served warm, be mixed with cold beer following the warm beer in the fluid lines, or be flushed and discarded. These options are unacceptable as they call either for product waste or for serving product in a state that is less than desirable. In addition, because many comestible fluids are relatively quickly perishable, holding such fluids uncooled (such as in fluid lines running from a refrigerated fluid source to a nozzle, tap, or dispensing gun) for a length of time can cause the fluid to spoil, even fouling part or all of the dispensing system and requiring system flushing and cleaning.
Because many comestible fluids should be kept cool up to the point of dispense, the apparatus or elements necessary to achieve such cooling have significantly restricted conventional dispenser designs. Therefore, dispensers for highly perishable fluids such as beer are therefore typically non-movable taps connected via insulated or refrigerated lines to a refrigerated fluid source, while dispensers for less perishable fluids (and especially those that can be cooled by ice after dispense) can be hand-held and movable, connected to a source of refrigerated or non-refrigerated fluid by an unrefrigerated and uninsulated fluid line if desired.
A comestible fluid dispenser design issue related to the above problems is the ability to clean and sterilize the dispenser as needed. Like the problems described above, improperly cleaned dispenser systems can affect comestible fluid taste and smell and can even cause fresh comestible fluid to turn bad. Many potential dispenser system designs cannot be used due to the inability to properly clean and sterilize one or more internal areas of the dispenser system. Particularly where dispenser system designs call for the use of small components or for components having internal areas that are small, difficult to access, or cannot readily be cleaned by flushing, the advantages such designs could offer are compromised by cleaning issues.
The problems described above all have a significant impact upon dispensed comestible fluid quality and taste, but also have an impact upon an important issue in most dispenser applications: speed. Whether due to the inability to use well known devices for increasing fluid flow, due to the fact that carbonated fluids demand particular care in their manner of dispense, or due to dispenser design restrictions resulting from perishable fluids, conventional comestible fluid dispensers are invariably slow and inefficient.
In light of the problems and limitations of the prior art described above, a need exists for a comestible fluid dispensing apparatus and method capable of rapidly dispensing comestible fluid in a controlled manner without foaming or de-carbonating the fluid even between extended periods between dispenses, which is capable of maintaining the comestible fluid throughout the dispensing apparatus cool indefinitely and with high efficiency, which permits quick and accurate temperature control of comestible fluid dispensed by automatic or manual refrigeration system control, which can be in the form of a mounted or hand-held apparatus, which can be easily cleaned and sterilized even though relatively small and difficult to access internal areas exist in the apparatus, and which is capable of monitoring apparatus operation and dispense parameters for controlling dispense pressure, flow speed, and head size. Each preferred embodiment of the present invention achieves one or more of these results.
SUMMARY OF THE INVENTION
The present invention addresses the problems of the prior art described above by providing a nozzle assembly capable of controlling pressure of comestible fluid exiting the nozzle assembly, a refrigeration system that employs refrigerant pressure control in the refrigeration system to provide efficient and superior control of comestible fluid temperature, heat exchangers of a type and connected in a manner to cool comestible fluid up to the exit ports of dispensing nozzles, a sterilization system for effectively sterilizing even hard to access locations outside and inside the comestible fluid dispensing system, and a hand held comestible fluid dispenser capable of cooling and selectively dispensing one of several warm comestible fluids supplied thereto.
The present invention solves the problem of how to employ comestible fluid rack pressure as a pressure for the entire dispensing system without the associated dispense problems such relatively high pressure can produce (particularly in carbonated beverage systems such as beer dispensing systems, where it is most desirable to keep carbonated fluid pressurized for an indefinite period of time between dispenses). In one embodiment of the present invention, nozzle assemblies from which comestible fluid is dispensed are provided with valves each having an open position and a range of closed positions corresponding to different comestible fluid pressures at the dispensing outlet of the nozzle. Control of the valve to enlarge a fluid holding chamber or reservoir in the nozzle assembly prior to opening results in a lower controllable dispense pressure. Preferably, the valve is a plunger valve in telescoping relationship with a housing of the nozzle. Alternative embodiments of the present invention employ other pressure reduction elements and devices to control dispense pressure at the nozzle. For example, a purge line can extend from the nozzle assembly or from the fluid line supplying comestible fluid to the nozzle assembly. By bleeding an amount of comestible fluid from the nozzle or from the fluid line prior to opening the nozzle, a system controller can reduce comestible fluid pressure in the nozzle to a desired and controllable dispense level. Other embodiments of the present invention control comestible fluid pressure at the nozzle by employing movable fluid line walls, deformable fluid chamber walls, etc. Flow information can be measured and monitored by the control system via the same pressure sensors and/or flowmeters used to control nozzle valve actuation, thereby permitting a user to monitor comestible fluid dispense and waste, if desired.
To improve temperature control and cooling efficiency of the dispensing system, the present invention preferably employs heat exchangers adjacent to the nozzle assemblies, with no substantial structural elements to block flow between each heat exchanger and its respective nozzle assembly. Highly efficient plate-type heat exchangers are preferably used for their relatively high efficiency and small size. A venting system or plug can be used to vent or fill any head space that may exist in the heat exchangers, thereby avoiding cleaning and pressurized dispensing problems. Due to their locations close to the nozzle assemblies, the heat exchangers generate convective recirculation through the nozzle assemblies to send cold comestible fluid to the terminal portion of the nozzle assembly and to receive warmer comestible fluid therefrom. Comestible fluid therefore remains cool up to the dispensing outlet of each nozzle assembly. Also, because the comestible fluid is cooled near the point of dispense, the inefficient practice of refrigerating the source of the comestible fluid for a potentially long time between dispenses by convective cooling in an insulated storage area can be eliminated in many applications.
The present invention can take the form of a dispensing gun if desired, thereby providing for dispensing nozzle mobility and dispense speed. Preferred embodiments of the dispensing gun have a heat exchanger located adjacent to a nozzle assembly to generate cooling convective recirculation in the nozzle assembly as discussed above. To increase portability and a user's ability to manipulate the dispensing gun, the heat exchanger is a highly efficient heat exchanger such as a plate-type heat exchanger. The dispensing gun can have multiple comestible fluid input lines, thereby permitting a user to selectively dispense any of the multiple comestible fluids. Preferably, a valve is located between the heat exchanger and the nozzle assembly of the dispensing gun and can be controlled by a user via controls on the dispensing gun to dispense any of the fluids supplied thereto. Like the nozzle assemblies and heat exchangers mentioned above, the location of a heat exchanger near the point of dispense removes the requirement of refrigerating the comestible fluid supply in many applications. Also, pressure control at the nozzle is preferably provided by a nozzle assembly valve having a range of closed positions as mentioned above.
To further improve control of comestible fluid temperature, the present invention preferably has a refrigeration system that is controllable by controlling refrigerant temperature and/or pressure. Specifically, an evaporator pressure regulator can be used to control refrigerant pressure upstream of the compressor in the refrigeration system, thereby controlling the cooling ability of refrigerant in the heat exchanger and controlling the temperature of the refrigerant passing through the heat exchanger. In addition or alternatively, a hot gas bypass valve can bleed hot refrigerant from the compressor for reintroduction into cold refrigerant upstream of the heat exchanger, thereby also controlling the cooling ability of refrigerant in the heat exchanger and controlling the temperature of comestible fluid passing through the heat exchanger, particularly in the event of a low or zero-load operational condition in the refrigeration system (e.g., between infrequent dispenses when fluid in the heat exchanger is already cold).
Preferred embodiments of the present invention have an ultraviolet light assembly for sterilizing external and internal surfaces of the system. The ultraviolet light assembly has an ultraviolet light generator and has one or more ultraviolet light transmitters for transmitting the ultraviolet light to various locations in and on the dispensing system. For example, ultraviolet light can be transmitted to the nozzle exterior surfaces frequently immersed in sub-surface filling operations, head spaces in the heat exchangers, and even to locations within fluid lines of the dispensing system. The ultraviolet light transmitters can be fiber optic lines, light pipes, or other conventional (and preferably flexible) members capable of transmitting the ultraviolet light a distance from the ultraviolet light generator to the locations to be sterilized.
Further objects and advantages of the present invention, together with the organization and manner of operation thereof, will become apparent from the following detailed description of the invention when taken in conjunction with the accompanying drawings, wherein like elements have like numerals throughout the drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention is further described with reference to the accompanying drawings, which show a preferred embodiment of the present invention. However, it should be noted that the invention as disclosed in the accompanying drawings is illustrated by way of example only. The various elements and combinations of elements described below and illustrated in the drawings can be arranged and organized differently to result in embodiments which are still within the spirit and scope of the present invention.
In the drawings, wherein like reference numerals indicate like parts:
FIG. 1
is a perspective view of a vending cart having a set of rack nozzle assemblies, a dispensing gun, and associated elements according to a first preferred embodiment of the present invention;
FIG. 2
is an elevational cross section view in of the vending cart shown in
FIG. 1
, showing connections and elements located within the vending cart;
FIG. 3
is a comestible fluid schematic according to a preferred embodiment of the present invention;
FIG. 4
is an elevational cross section view of a rack nozzle assembly shown in
FIGS. 1 and 2
;
FIG. 5
is a refrigeration schematic according to a preferred embodiment of the present invention;
FIG. 6
is a perspective view, partially broken away, of the rack heat exchanger used in the vending stand shown in
FIGS. 1 and 2
;
FIG. 6
a
is an elevational cross section view of the rack heat exchanger shown in
FIG. 6
;
FIG. 7
is a side elevational cross section view of the dispensing gun shown in
FIG. 1
;
FIG. 8
is front elevational cross section view of the dispensing gun shown in
FIG. 7
, taken along lines
8
—
8
of
FIG. 7
; and
FIG. 9
is a schematic view of a sterilizing system according to a preferred embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention finds application in virtually any environment in which comestible fluid is dispensed. By way of example only, the figures of the present application illustrate the present invention employed in a mobile vending stand (indicated generally at
10
). With reference first to
FIG. 1
, the vending stand
10
is preferably a self-contained unit, and can be powered by a generator or by a power source via an electrical cord (not shown). The vending stand shown has a dispensing rack
12
from which extend a number of dispensing nozzles
14
for dispense of different comestible fluids. Also, the illustrated vending stand
10
has a comestible fluid dispensing gun
16
capable of selectively dispensing one of multiple comestible fluids supplied thereto by fluid hoses
18
. For user control of stand and dispensing operations, the vending stand
10
preferably has controls
20
(most preferably in the form of a control panel as shown) in a user-accessible location.
As shown in
FIG. 2
, the vending stand
10
houses a supply of beers preferably in the form of kegs
22
. The following description is with reference to only one keg
22
and associated pressurizing and fluid delivery elements (such as fluid lines, pressure regulators, nozzles, and other dispensing equipment), but applies to the other kegs
22
and their associated dispensing equipment that are not visible in the view of FIG.
2
. Also, the following description of the invention is presented only by way of example with reference to different embodiments of an apparatus for dispensing beer. It should be noted, however, that the present invention is not defined by the type of comestible fluid being dispensed or the vessel in which such fluid is stored or dispensed from. The present invention can be used to dispense virtually any other type of comestible fluid as noted in the Background of the Invention above. Other comestible fluids often not found in kegs, but are commonly transported and stored in many other types of fluid vessels. The present invention is equally applicable and encompasses dispensing operations of such other comestible fluids in different fluid vessels.
As is well known to those skilled in the art, beer is stored pressurized, and is dispensed from conventional kegs by a pressure source or fluid pressurizing device such as a tank of carbon dioxide or beer gas (a mixture of carbon dioxide and nitrogen gas) coupled to the keg. The pressure source or fluid pressurizing device exerts pressure upon the beer in the keg to push the beer out of the keg via a beer tap. It should be noted that throughout the specification and claims herein, when one element is said to be “coupled” to another, this does not necessarily mean that one element is fastened, secured, or otherwise attached to another element. Instead, the term “coupled” means that one element is either connected directly or indirectly to another element or is in mechanical or electrical communication with another element. To regulate the pressure of beer in the keg and the pressure of beer in the system, a pressure regulator is coupled to the pressure source in a conventional manner and preferably measures the pressure levels within the pressure source and the keg, and also preferably permits a user to change the pressure released to the keg. One comestible fluid pressurizer in the preferred embodiment of the present invention shown in
FIG. 2
is a tank of carbon dioxide
24
coupled in a conventional manner to the keg
22
via a pressure line
26
. A conventional pressure regulator
28
is attached to the tank
24
for measuring tank and keg pressure as described above. A fluid delivery line
30
is coupled to the keg
22
via a tap
32
also in a conventional manner and runs to downstream dispensing equipment as will be discussed below.
The tank
24
, pressure line
26
, regulator
28
, keg
22
, tap
32
, delivery line
30
, their operation, and connection devices for connecting these elements (not shown) are well known to those skilled in the art and are not therefore described in greater detail herein. However, it should be noted that alternative embodiments of the present invention can employ conventional fluid storage arrangements and comestible fluid pressurizing devices that are significantly different than the keg and tank arrangement disclosed herein while still falling within the scope of the present invention. For example, although not preferred in beer dispensing devices, certain comestible fluid storage devices rely upon the hydrostatic pressure of fluid to provide sufficient fluid pressure for downstream dispensing equipment. In such cases, the comestible fluid need not be pressurized at all, and can be located at a higher elevation than the downstream dispensing equipment to establish the needed dispensing pressure. As another example, other systems employ fluid pumps to pressurize the fluid being dispensed. Depending at least in part upon the storage pressure of the fluid to be dispensed, the fluid storage devices can be in the form of kegs, tanks, bags, and the like. Each such alternative fluid pressurizing arrangement and storage device functions like the illustrated embodiment to supply fluid under pressure from a storage vessel to downstream dispensing equipment (and may or may not have a conventional device for adjusting the pressure exerted to move the fluid from the storage device). These alternative pressurizing arrangements and storage devices are well known to those skilled in the art and fall within the spirit and scope of the present invention.
With continued reference to
FIG. 2
, the delivery line
30
runs from the keg
22
to a rack heat exchanger
34
. The rack heat exchanger
34
is preferably a plate-type heat exchanger supplied with refrigerant as will be described in more detail below. The rack heat exchanger
34
is preferably located in a housing
36
defining a rear portion of the dispensing rack
12
, and is mounted therein in a conventional manner. The rack heat exchanger
34
has conventional ports and fittings for connecting beer input and output lines from each of the kegs
22
in the vending stand
10
and for connecting input and output refrigerant lines to the rack heat exchanger
34
.
Extending from the rack heat exchanger
34
is a series of beer output lines
38
(one corresponding to each keg
22
), only one of which is visible in FIG.
2
. Each output line
38
runs to a nozzle assembly
40
that is operable by a user to open and close for dispensing beer as will be described in more detail below.
In the preferred embodiment of the present invention illustrated in
FIGS. 1 and 2
, a beer dispensing gun
16
is shown also connected to the kegs
22
. Normally, either a dispensing gun
16
or a nozzle assembly
40
(not both) would be supplied with beer from a keg
22
. Although both could be connected to the same keg
22
via the tap
32
as shown in
FIG. 2
, such an arrangement is presented for purposes of illustration and simplicity only. The dispensing gun
16
is supplied with beer from the kegs
22
by fluid lines
42
, only one of which is visible in FIG.
2
. More specifically, the dispensing gun
16
preferably has a plate-type heat exchanger
44
to which the fluid lines
42
run and are connected in a conventional manner via fluid input ports. A fluid output port (described in more detail below) connects the heat exchanger
44
to a nozzle assembly
46
of the beer gun
16
. The heat exchanger
44
also has conventional ports and fittings for connecting input and output refrigerant lines to the rack heat exchanger
34
.
The vending stand
10
shown in the figures also has a refrigeration system (shown generally at
48
and described in more detail below) for cooling the interior of the vending stand
10
and for cooling refrigerant for the heat exchangers
34
,
44
. To supply the heat exchangers
34
,
44
with cool refrigerant, conventional refrigerant supply lines
50
,
52
run from the refrigeration system
48
to the heat exchangers
34
,
44
, respectively, and are connected to the refrigeration system
48
and the heat exchangers
34
,
44
via fittings and ports as is well known to those skilled in the art. Similarly, conventional refrigerant return lines
54
,
56
run from the heat exchangers
34
,
44
, respectively, and are connected to the refrigeration system
48
and the heat exchangers
34
,
44
via conventional fittings and ports.
To keep the kegs
22
and connected comestible fluid and refrigerant lines
30
,
42
,
50
,
52
,
54
,
56
cool, the interior area of the vending stand
10
is preferably insulated in a conventional manner. With respect to the fluid lines
42
running outside of the vending stand
10
to the dispensing gun
16
, these lines are preferably kept inside the vending stand
10
when the dispensing gun
16
is not being used. Specifically, the fluid lines
42
can be attached to a reel device or any other conventional line takeup device (not shown) to draw the fluid lines
42
inside the vending stand
10
when the dispensing gun
16
is returned to a holder
58
on the vending stand
10
. Such devices and their operation are well known to those skilled in the art and are therefore not described further herein.
With reference to
FIG. 3
, the flow of beer through the present invention is now described in greater detail. As used herein and in the appended claims, the term “fluid line” refers collectively to those areas through which fluid passes from the source of fluid (e.g., kegs
22
) to the dispensing outlets
70
,
130
. A “fluid line” can refer to the entire path followed by fluid through the system or can refer to a portion of that path.
As described above, a delivery line
30
runs from each keg
22
to the rack heat exchanger
34
and is connected to fluid input lines on the rack heat exchanger
34
in a conventional manner. The delivery line
30
is preferably fitted with a valve
60
for at least selectively restricting but most preferably selectively closing the delivery line
30
. For the sake of simplicity, the valve
60
is preferably a conventional pinch valve, but can instead be a diaphragm valve or any other valve preferably capable of quickly closing and opening the delivery line
30
. The valve
60
can be fitted over the delivery line
30
as is conventional in many pinch valves, or can instead be spliced into the delivery line
30
as desired.
As mentioned above, a fluid output line
38
runs from the rack heat exchanger
34
to each nozzle assembly
40
. Most preferably, the output line
38
and the connected nozzle assembly
40
are an extension of the rack heat exchanger
34
at its fluid output port (not shown). A purge line
62
preferably extends from the output line
38
or from nozzle assembly
40
as shown in
FIG. 3
, and is connected to the output line or nozzle assembly in a conventional manner. The purge line
62
is preferably fitted with a purge valve
64
for selectively closing the purge line
62
. The purge valve
64
is preferably also a pinch valve, but can instead be any other valve type as described above with reference to the valve
60
on the delivery line
30
. As will now be described in more detail, the nozzle assembly
40
is supplied with beer from the heat exchanger
44
and is actuatable to open and close for selectively dispensing beer.
The nozzle assembly
40
(see
FIG. 4
) includes a housing
66
, a valve
68
movable to open and close an dispensing outlet
70
, and a fluid holding chamber or reservoir
80
defined at least in part by the housing
66
and more preferably at least in part by the housing
66
and the valve
68
. The housing
66
is preferably elongated as shown in the figures. For reasons that will be described below, the housing
66
, valve
68
, and dispensing outlet
70
are preferably shaped to permit the valve
68
to move in telescoping relationship a distance within the housing
66
. In the preferred embodiment shown in the figures, the housing
66
, valve
68
, and dispensing outlet
70
have a round cross-sectional shape, thereby defining a tubular internal area of the housing
66
. The valve
68
is preferably a plunger-type valve as shown in
FIG. 4
, where the valve
68
provides a seal against the inner wall or walls (depending upon the particular housing
66
shape) of the housing
66
through a range of positions until an open position is reached. Although one open position is possible in such a valve, the valve
66
is more preferably movable through a range of open positions also, thereby providing for different sizes for the dispensing outlet
70
and a corresponding range of flow speeds from the dispensing outlet
70
. To actuate the valve
68
, a valve rod
72
is attached at one end to the valve
68
and extends through the housing
66
to an actuator
74
preferably attached to the housing
66
. The actuator
74
is preferably controllable by a user or system controller
150
in a conventional manner to position the valve
68
in a range of different positions in the housing
66
. This range of positions includes at least one open position in which the dispensing outlet
70
is open to dispense beer and a range of closed positions defined along a length of the housing
66
in which the dispensing outlet
70
is closed to prevent the dispense of beer. One having ordinary skill in the art will appreciate that the entire housing
66
of the nozzle assembly
40
need not necessarily be elongated or tubular in shape. Where the preferred plunger-type valve
68
is employed (other nozzle elements described below being capable of performing the functions of a plunger-type valve
68
as discussed below), only the portion of the housing
66
that meets with the valve
68
to provide a fluid-tight seal through the range of closed valve positions should be elongated, tubular, or otherwise have a cavity therein with a substantially constant cross-sectional area along a length thereof.
The actuator
74
is preferably pneumatic, and is preferably supplied by conventional lines and conventional fittings with compressed air from an air compressor (not shown), compressed air tank (also not shown), or even from the tank
24
connected to and pressurizing the kegs
22
. It will be appreciated by one having ordinary skill in the art that numerous other actuation devices and assemblies can be used to accomplish the same function of moving the valve
68
with respect to the housing
66
to open the dispensing outlet
70
. For example, the actuator
74
need not be externally powered to both extended and retracted positions corresponding to open and closed positions of the nozzle valve
68
. Instead, the actuator
74
can be externally powered in one direction (such as toward an extended position pushing the nozzle valve
68
open) and biased toward an opposite direction by the pressurized beer in the nozzle assembly
40
in a manner well known to those skilled in the art. As another example, the pneumatic actuator
74
can be replaced by an electrical or hydraulic actuator or a mechanical actuator capable of moving the valve by gearing (e.g, a worm gear turning the valve rod
72
via gear teeth on the valve rod, a rack and pinion set, and the like), magnets, etc. In this regard, the valve
68
need not necessarily be attached to and be movable by a valve rod
72
. Numerous other valve actuation elements and assemblies exist that are capable of moving the valve
68
to open and close the dispensing outlet. However, the actuation element or assembly in all such cases is preferably controllable over a range of positions to move the valve
68
to desired locations in the housing
66
. Such other actuation assemblies and elements fall within the spirit and scope of the present invention.
In highly preferred embodiments of the present invention, a trigger sensor
76
and a shutoff sensor
78
are mounted at the tip of the nozzle housing
66
or (as shown in
FIG. 4
) at the tip of the valve
68
. Both sensors
76
,
78
are connected in a conventional manner to a system controller
150
for controlling the valves
60
,
62
,
76
to dispense beer from the nozzle assembly
40
and to stop beer dispense at a desired time. Preferably, the actuation sensor
76
is a mechanical trigger that is responsive to touch, while the trigger sensor
78
is an optical sensor responsive to the visual detection of beer or its immersion in beer. Of course, many other well known mechanical and electrical sensors can be used to send signals to the system controller
150
for opening and closing the valve
68
of the nozzle assembly
40
. Such sensors include without limitation proximity sensors, motion sensors, temperature sensors, liquid sensors, and the like. However, the sensors used (and particularly, mechanical sensors such as the trigger sensor
76
in the preferred embodiment of the present invention) should be selected to operate in connection with a wide variety of beer receptacles and receptacle shapes. For example, where a selected trigger sensor operates by detecting a bottom surface of a beer receptacle, the sensor should be capable of detecting bottom surfaces of all types of beer receptacles, including without limitation surfaces that are flat, sloped, opaque, transparent, reflective, non-reflective, etc.
In a beer dispensing operation, a user places a vessel such as a glass or mug beneath the nozzle assembly
40
corresponding to the type of beer desired. The vessel is raised until the trigger sensor
76
is triggered (preferably by contact with the bottom of the vessel in the preferred case of a manual trigger sensor). Upon being triggered, the trigger sensor
76
sends a signal to the system controller
150
via an electrical connection thereto (e.g., up the valve rod
72
, out of the actuator
74
or housing
66
and to the system controller
150
, up the housing
66
and to the system controller
150
, etc.) or transmits a wireless signal in a conventional manner to be received by the system controller
150
. The system controller
150
responds by closing the valve
60
on the delivery line
30
from the keg
22
. At this stage, the keg
22
, delivery line
30
, heat exchanger
34
, output line
38
, and nozzle assembly
40
contain beer under pressure near or equal to keg pressure. This pressure is generally too large for proper beer dispense from the nozzle assembly
40
. As such, the pressure at the nozzle assembly
40
is preferably reduced to a desirable amount based upon the desired dispense characteristics (e.g., the amount of beer head desired) and the beer type being dispensed. Pressure at the nozzle assembly
40
can be reduced in several ways.
For example, the system controller
150
can send or transmit a signal to the purge valve
64
to open the same for releasing beer out of the purge line
62
. Valve controllers responsive to such signals are well known to those skilled in the art and are not therefore described further herein. The purge valve
64
is preferably open for a sufficient time to permit enough beer to exit to lower the pressure in the nozzle assembly
40
. The amount of purge valve open time required depends at least in part upon the amount of pressure drop desired, the type of beer dispensed, and the dimensions of the purge line
62
and purge valve
64
. Preferably, the system controller
150
is pre-programmed with times required for desired pressure drops for different beer types. The user therefore enters the type of beer being dispensed via the controls
20
, at which time the system controller
150
references the amount of time needed to drop pressure in the nozzle assembly
40
to a sufficiently low level for proper beer dispense. After the pressure in the nozzle assembly
40
has dropped sufficiently, the system controller
150
sends or transmits a signal to the purge valve
64
to close and sends a signal to the actuator
74
to open the nozzle valve
68
.
As another example, pressure in the nozzle assembly
40
can be reduced by enlarging some portion of the area within which the beer is contained. Although such enlargement can be performed, e.g., by expanding the fluid line or a portion of the heat exchanger
34
(i.e., moving a wall or surface defining a portion of the fluid line or heat exchanger
34
), it is most preferred to enlarge the fluid holding chamber
80
. Accordingly, the valve
68
is movable to increase the size of the fluid holding chamber
80
in the housing
66
of the nozzle assembly
40
. The valve preferably defines a surface or wall of the fluid holding chamber. As discussed above, the valve
68
is preferably movable through a range of closed positions in the nozzle assembly
40
, and more preferably is in telescoping relationship within the housing
66
. When the system controller
150
receives the trigger signal from the trigger sensor
76
, the system controller
150
sends or transmits a signal to the actuator to move the valve toward the dispensing outlet
70
. This movement increases the volume of the fluid holding chamber
80
in the nozzle assembly
40
, thereby lowering the pressure in the nozzle assembly
40
. By the time the valve
68
reaches the dispensing outlet
70
and opens to dispense the beer, the pressure within the nozzle assembly has lowered to a desired dispensing pressure.
Still other conventional pressure-reducing devices and assemblies can be used to lower the pre-dispense pressure in the nozzle assembly
40
. For example, one or more walls defining the fluid holding chamber
80
can be movable to expand the fluid holding chamber, such as by one or more telescoping walls laterally movable toward and away from the center of the fluid holding chamber
80
prior to movement of the nozzle valve
68
, a flexible wall of the fluid holding chamber
80
(such as an annular flexible wall) deformable to increase the volume of the fluid holding chamber
80
, etc. A wall of the latter type can be formed, for example, in a bulb shape and be normally constricted by a band, cable, or other tightening device and be loosened prior to dispense to increase the volume of the fluid holding chamber
80
. Such other devices and assemblies are well known to those skilled in the art and fall within the spirit and scope of the present invention.
It should be noted that more than one pressure reducing device or assembly can be employed to lower the nozzle dispense pressure to the desired level. The nozzle assembly shown in
FIGS. 3 and 4
, for example, includes the purge line
62
and purge valve
64
assembly and also includes a telescoping nozzle valve
68
. However, in practice only one such device or assembly is typically necessary. Therefore, where the most preferred telescoping nozzle assembly is employed as shown in
FIGS. 3 and 4
, the need for a purge line
62
and purge valve
64
is either reduced or eliminated. Also, where the purge line
62
and the purge valve
64
are employed as also shown in
FIGS. 3 and 4
, the need for a valve
68
having a range of closed positions is reduced or eliminated. In other words, the valve
68
can simply have an open and a closed position. Depending upon the speed at which the pressure reducing device or assembly operates and the dispense speed of the nozzle assembly, it is even possible to eliminate the valve
60
on the delivery line
30
running from the keg
22
. Specifically, a lower pressure at or near the nozzle assembly
40
does not necessarily reduce fluid pressure upstream of the rack heat exchanger
34
(i.e., in the delivery line
30
) due to the response lag normally experienced from a pressure drop at a distance from the nozzle assembly. A pressure drop that is sufficiently fast at the nozzle assembly
40
can permit a user to dispense beer at or near a desired dispense pressure in the nozzle assembly before higher pressure upstream of the heat exchanger
34
has time to be transmitted to the nozzle assembly
40
, thereby eliminating the need to actuate the pinch valve
60
on the delivery line
30
or eliminating the need for the pinch valve altogether.
Pressure drop in the nozzle assembly
40
prior to dispense can be performed in a number of different manners as described above, including the preferred valve arrangement shown in the figures. Although such a plunger-type valve is preferred, other conventional valve types can instead be used (including without limitation pinch valves, diaphragm valves, ball valves, spool valves, and the like) where one or more of the earlier-described alternative pressure reduction devices are employed.
At substantially the same time or soon after the system controller
150
sends a signal to the actuator
74
to open the nozzle valve
68
, the system controller
150
also preferably activates the shutoff sensor
78
(if not already activated). Preferably, the shutoff sensor
78
is selected and adapted to detect the presence of fluid near or at the level of the nozzle valve
68
or the end of the nozzle housing
66
. The shutoff sensor
78
can perform this function by detecting the proximity of the surface of the beer in the vessel, by detecting its immersion in beer in the vessel, by detecting a temperature change corresponding to removal of the beer from the sensor, and the like. Most preferably however, the shutoff sensor
78
optically detects its immersion in the beer in a manner well known in the fluid detection art.
The system controller
150
permits beer to be poured from the nozzle assembly
40
so long as the system controller
150
does not receive a signal from the shutoff sensor
78
indicating otherwise. The nozzles
14
of the preferred embodiment of the present invention are sub-surface fill nozzles, meaning that beer is injected into the already-dispensed beer in the vessel. Due to the preferred shape of the nozzle valve
68
shown in
FIGS. 3 and 4
, beer exits the dispensing outlet
70
radially in all directions within the vessel, thereby distributing the pressure of the beer better (to help reduce carbonation loss and foaming) than a straight flow dispense. It should be noted, however, that flow from the dispensing outlet does not need to be radial flow in all directions, and can instead be flow in a stream, fan, or in any other flow shape desired. After an initial amount of beer has been poured into the vessel, the tip of the nozzle assembly
40
is preferably kept beneath the surface of the beer in the vessel. Additional beer dispensed into the vessel is therefore injected with less foaming and with less loss of carbonation. When the user is done dispensing beer into the vessel, the user drops the vessel from the nozzle assembly
40
. The shutoff sensor
78
detects that it is no longer immersed in beer, and sends a signal in a conventional manner to the system controller
150
. Upon receiving this signal, the system controller
150
sends a signal to the actuator
74
to return the nozzle valve
68
to a closed position, thereby sealing the dispensing outlet
70
and stopping the dispense of beer.
By virtue of the above nozzle assembly arrangement, pressure can be maintained throughout the system—from the kegs
22
to the nozzle valves
68
. Most preferably, the equilibrium state of the system is pressure substantially equal to the storage pressure of beer in the kegs (or the “rack pressure”). Such pressure throughout the system prevents loss of carbonation in the system due to low or atmospheric pressures, prevents over-carbonation due to undesirably high pressures, enables faster beer dispense, and permits better dispense control.
Several alternatives exist to the use of the trigger sensor
76
and the shutoff sensor
78
on the nozzle assembly for controlling beer dispense. For example, the nozzle assembly
40
can be operated directly by a user via the controls
20
, in which case the user would preferably directly indicate the start and stop times for beer dispense. As another example where the size of the vessel into which beer is dispensed is known, this information can be entered by a user into the system controller
150
via the controls
20
. In operation, the system is triggered to start dispensing beer by a trigger sensor such as the trigger sensor
76
discussed above, by a user-actuatable button on the controls
20
, by one or more sensors located adjacent the nozzle assembly for detecting the presence of a vessel beneath the nozzle
14
in a manner well known to those skilled in the art, and the like. Where a desired amount of beer is to be dispensed, beer dispense can be stopped in a number of different ways, such as by a shutoff sensor like the shutoff sensor
78
described above, one or more sensors located adjacent to the nozzle assembly
40
for detecting the removal of the vessel from beneath the nozzle
14
, by a conventional flowmeter located anywhere along the system from the keg
22
to the nozzle valve
68
(and more preferably at the dispensing outlet
70
or in the housing
66
) for measuring the amount of flow past the flowmeter, or by a conventional pressure sensor also located anywhere along the system but more preferably located in the nozzle assembly
40
to measure the pressure of beer being dispensed. In both latter cases, dimensions of the nozzle assembly would be known and preferably programmed into the system controller
150
in a conventional manner. For example, if a flowmeter is used, the cross-sectional area of the nozzle
14
at the flowmeter would be known to calculate the amount of flow past the flowmeter. If a pressure sensor is used, the size of the dispensing outlet
70
when the nozzle valve
68
is open would be known to calculate the amount of flow through the dispensing outlet
70
per unit time. Using a conventional timer
152
preferably associated with the system controller
150
, the system controller
150
can then send a signal to the actuator
74
to close the nozzle valve
68
after an amount of time has passed corresponding to the amount of fluid dispense desired (e.g., found by dividing the amount of fluid desired to be dispensed by the flow rate per unit time). Because the pressure and flow rate vary during dispensing operations, alternative embodiments employing a flowmeter or pressure sensor continually monitor beer flow or pressure, respectively, to update the flow rate in a conventional manner. When the desired amount of beer has been measured via the flowmeter or pressure sensor, the system controller
150
sends a signal to the actuator
74
to close the nozzle valve
68
.
Devices and systems for calculating flow amount such as those just described are well known to those skilled in the art and fall within the spirit and scope of the present invention. It should be noted, however, that such devices and systems need not necessarily be used in conjunction with the nozzle valve
68
as just described, but can instead be used to control beer supply to the nozzle assembly
40
. For example, such devices and systems can be used in connection with a valve such as valve
60
upstream of the rack heat exchanger
34
to control fluid supply to the nozzle assembly
40
, which itself would preferably be timed to open and close with or close to the opening and closing times of the upstream valve. Whether the device or system calculates flow based upon valve open time (like the pressure sensor example described above) or measured flow speed with the cross-sectional flow area known (like the flowmeter example also described above), control of valves other than the nozzle valve
68
can be used to dispense a desired amount of beer from the nozzle assembly
40
.
Yet another manner in which a desired amount of beer can be dispensed from the nozzle assembly
40
is by closing a valve such as valve
60
upstream of the nozzle assembly
40
and dispensing all fluid downstream of the closed valve
60
. The valve
60
can be positioned a sufficient distance upstream of the nozzle assembly
40
so that the amount of beer from the valve
60
through the nozzle assembly
40
is a known set amount, such as
12
ounces,
20
ounces, and the like. By closing the valve
60
and dispensing the fluid downstream of the valve
60
, a known amount of beer is dispensed from the nozzle assembly
40
. If shorter fluid line distances between the valve
60
and the nozzle assembly
40
are desired, the fluid line can have one or more fluid chambers (not shown) with known capacities that are drained after the valve
60
is closed. Additionally, multiple valves
60
located in different positions upstream of the nozzle assembly
40
can be employed to each dispense a different (preferably standard beverage size) fluid amount from the nozzle assembly
40
. The user and/or system controller
150
can therefore selectively close one of the valves corresponding to the desired dispense amount. To assist in draining the fluid line downstream of the valve
60
closed, the valve can have a conventional drain line or port associated therewith (e.g., on the valve
60
itself or immediately downstream of the valve
60
) that opens when the valve
60
is closed and that closes when the valve is opened. Similarly, to assist in filling the fluid line downstream of the valve
60
when the nozzle valve
68
is closed and the valve
60
is open after dispense, a conventional vent valve or line can be located on the nozzle assembly
40
and can open while the fluid line is filling and close when the fluid line has been filled.
Although valve control upstream of the nozzle assembly
40
can be used to dispense a set amount of beer, such an arrangement is generally not preferred due to inherent pressure variations and pressure propagation times through the system resulting in lower dispense accuracy. However, pressure variations and pressure propagation times are significantly affected by the particular location of the valve(s)
60
and the type and size of heat exchanger
34
used. Therefore, the problems related to such valve control can be mitigated by using heat exchangers having low pressure effects on comestible fluid in the system or by locating the valve(s)
60
between the heat exchanger
34
and the nozzle assembly
60
.
It should be noted that because the amount of beer dispensed from the nozzle assemblies
40
can be measured on a dispense by dispense basis via the flowmeter or the timed pressure sensor arrangements described above, the total amount of beer dispensed from any or all of the nozzle assemblies can be monitored in a conventional manner, such as by the system controller
150
. Among other things, this is particularly useful to monitor beer waste, pilferage, and consumer preferences and demand.
FIGS. 5 and 6
illustrate the refrigeration system of the present invention. In contrast to conventional vending stands, the present invention does not require an insulated or refrigerated keg storage area. Eliminating the need for a keg storage area refrigeration system in lieu of the heat exchanger refrigeration system described below represents a significant cost and maintenance savings and results in a much more efficient refrigeration system. An insulated and refrigerated keg storage area is preferred particularly in applications where a keg is dispensed over the period of two or more days. However, in high-volume dispensing applications such as concession stands at sporting events and festivals, kegs are spent quickly enough to eliminate refrigeration after tapping to prevent spoilage. A refrigeration system for cooling the keg storage area in the vending stand
10
illustrated in the figures is not shown, but can be employed if desired. Such systems and their operation are well known to those skilled in the art and are not therefore described further herein.
With reference first to
FIG. 5
, which is a schematic representation of the refrigeration system
48
of the present invention, the four primary elements of a refrigeration system are shown: a compressor
82
, a condenser
84
, an expansion valve (in the illustrated preferred embodiment, a triple-feed wound capillary tube
86
), and an evaporator (in the illustrated preferred embodiment, the rack heat exchanger
34
or the dispensing gun heat exchanger
44
). Although many different working fluids can be used in the refrigeration system
48
, such as Ammonia, R-12, or R-134a, or R-404a, the working fluid is preferably R-22.
In a vapor compressor refrigeration cycle such as that employed in the preferred embodiment of the present invention, the compressor
82
receives relatively low pressure and high temperature refrigerant gas and compresses the refrigerant gas to a relatively high pressure and high temperature refrigerant gas. This refrigerant gas is passed via gas line
88
to the condenser
84
for cooling to a relatively high pressure and low temperature refrigerant liquid. Although several different condenser types exist, the condenser
84
is preferably a conventional air-cooled condenser having at least one fan for blowing air over lines in the condenser to cool the refrigerant therein. After passing from the condenser
84
, the relatively high pressure, low temperature refrigerant liquid is passed through the triple feed wound capillary tube
86
to lower the pressure of the refrigerant, thereby resulting in a relatively low pressure and low temperature refrigerant liquid. This refrigerant liquid is then passed to the heat exchanger
34
,
44
where it absorbs heat from the beer being cooled. The resulting relatively high temperature and low pressure refrigerant gas is then passed to the compressor
82
(via a valve
96
as will be discussed below) for the next refrigeration cycle. Most preferably, the heat exchanger
34
,
44
is connected to the rest of the refrigeration system
48
by conventional releasable fittings
92
(and most preferably, conventional threaded flair fittings) so that the unit being refrigerated by the refrigeration system
48
can be quickly and conveniently changed. Similarly, the refrigerant lines connected to the heat exchanger
34
,
44
are preferably connected thereto by conventional releasable threaded flair fittings
94
. It will be appreciated by one having ordinary skill in the art that such fittings can take any number of different forms. Such fittings, as well as the fittings and connection elements for connecting all elements of the refrigeration system
48
to their lines are well known to those skilled in the art and are not therefore described further herein.
Any of the lines connecting the elements of the refrigeration system
48
can be rigid. However, these lines are more preferably flexible for ease of connection and maintenance, and preferably are made of transparent material to enable flow characteristics and cleanliness observation. In particular, where the refrigerant supply and return lines
50
,
52
,
54
,
56
run to and from the dispensing gun
16
, these lines should be flexible to permit user movement of the dispensing gun
16
. Such lines are well known in the refrigeration and air-conditioning art. For example, flexible automotive air conditioning hose can be used to connect the heat exchanger
44
to the remainder of the refrigeration system
48
.
The refrigeration system
48
of the present invention can be used to control the temperature at which beer is dispensed from the dispensing gun
16
and from the nozzle assembly
40
. It is highly desirable to control the amount of cooling of the heat exchanger
34
,
44
in the present invention. As is well known in the art, the pressure of beer must be kept within a relatively narrow range for proper beer dispense, and this pressure is significantly affected by the temperature at which the beer is kept. Although it is desirable to keep the beer cool in the nozzle assembly
40
, most preferably the beer temperature is controlled by control of the refrigeration system
48
as described below. By controlling the temperature of beer flowing through the system by refrigeration system control, the pressure changes called for by movement of the nozzle valve
68
as described above also can be better controlled, as well as the pressure of beer in the system (an important factor in measuring beer dispense as also described above). For example, if a lower equilibrium beer pressure is desired in the nozzle assembly
40
prior to moving the nozzle valve
68
to drop the beer pressure before beer dispense, the system controller
150
can control the refrigeration system (as described in more detail below) to increase cooling at the heat exchanger
34
, thereby lowering beer pressure at the nozzle assembly
40
. Such control is useful in other embodiments of the present invention described above for controlling beer pressure and temperature in the system.
To control the refrigeration system
48
, a conventional evaporator pressure regulator (EPR) valve
96
is preferably located between the heat exchanger
34
,
44
and the compressor
82
. The EPR valve
96
is connected in the refrigerant return line
54
,
56
in a conventional manner. The EPR valve
96
measures the pressure of refrigerant in the refrigerant return line
54
,
56
(and the heat exchanger
34
,
44
) and responds by either constricting flow from the heat exchanger
34
,
44
or further opening flow from the heat exchanger
34
,
44
. Either change alters the pressure upstream of the EPR valve
96
in a manner well known to those skilled in the art. Specifically, by adjusting the valve, the pressure within the heat exchanger
34
,
44
can be increased or decreased. Increasing refrigerant pressure in the heat exchanger
34
,
44
lowers the refrigerant's ability to absorb heat from the beer in the heat exchanger
34
,
44
, thereby lowering the cooling effect of the heat exchanger
34
,
44
and increasing the temperature of beer passed therethrough. Conversely, decreasing refrigerant pressure in the heat exchanger
34
,
44
increases the refrigerant's ability to absorb heat from the beer in the heat exchanger
34
,
44
, thereby increasing the cooling effect of the heat exchanger
34
,
44
and lowering the temperature of beer passed therethrough. The pressure upstream of the EPR valve
96
can be precisely controlled by adjusting the EPR valve
96
to result in refrigerant of varying capacity to cool, thereby precisely controlling the temperature of beer dispensed and allowing the refrigeration system
48
to run continuously independently of loading placed thereupon. This is in contrast to conventional refrigeration systems for comestible fluid dispensers in that conventional refrigeration systems generally must cycle on and off when the loading on such systems becomes light. The EPR valve is preferably connected to and automatically adjustable in a conventional manner by the system controller
150
, but can instead be manually adjusted by a user if desired. In this regard, a temperature sensor (not shown) is preferably located within or adjacent to the nozzle assembly
40
,
46
, the heat exchanger
34
,
44
, or the keg
22
to determine the temperature of beer in the system and to provide the system controller
150
with this information. The system controller
150
can then adjust the EPR valve
96
to change the beer temperature accordingly.
Another manner by which the refrigeration system
48
can be adjusted to control cooling of the heat exchanger
34
,
44
is also shown in the schematic diagram of FIG.
5
. Specifically, a bleed line
98
is preferably connected at the discharge end of the compressor
82
and at another end to the refrigerant supply line
50
,
52
running from the capillary tube
86
to the heat exchanger
34
,
44
. The bleed line
98
is fitted with a conventional bypass regulator
100
which measures the pressure of refrigerant in the refrigerant supply line
50
,
52
and which responds by either keeping the bleed line
98
shut or by opening an amount to bleed hot refrigerant from the compressor
82
to the refrigerant supply line
50
,
52
. The bleed line
98
and bypass regulator
100
are preferably connected to the compressor
82
and refrigerant supply line
50
,
52
by conventional fittings. Hot refrigerant bled from the compressor
82
by the bypass regulator mixes with and warms cold refrigerant liquid in the refrigerant supply line
50
,
52
, thereby lowering the refrigerant's capacity to absorb heat from beer in the heat exchanger
34
,
44
and raising the temperature of beer passing through the heat exchanger
34
,
44
. The amount of hot refrigerant gas mixed with the refrigerant in the refrigerant supply line
50
,
52
can be precisely controlled by the bypass regulator to result in refrigerant of varying capacity to cool, thereby precisely controlling the temperature of beer dispensed and allowing the refrigeration system
48
to run continuously independently of loading placed thereupon. As mentioned above, this is in contrast to conventional refrigeration systems for comestible fluid dispensers in that conventional refrigeration systems generally must cycle on and off when the loading on such systems becomes light. The bypass regulator
100
is preferably connected to and automatically adjustable in a conventional manner by the system controller
150
, but can instead be manually adjusted by a user if desired. In this regard, a temperature sensor (not shown) is preferably located within or adjacent to the nozzle assembly
40
,
46
, the heat exchanger
34
,
44
, or the keg
22
to determine the temperature of beer in the system and to provide the system controller
150
with this information. The system controller
150
can then adjust the bypass regulator
100
to change the beer temperature accordingly.
It should be noted that the EPR valve
96
and the bypass regulator
100
can take many different forms well known to those skilled in the art, each of which is effective to open or close the respective lines to change the pressure of refrigerant in the system or to inject hot refrigerant into a cold refrigerant line. These refrigerant system components act at least as valves and most preferably as regulators to open or close automatically in response to threshold pressures being reached in the refrigerant lines detected (thereby automatically keeping the refrigerant system
48
operating at a capacity sufficient to maintain a desired beer temperature). Although an EPR valve
96
and a bypass regulator
100
are included in the preferred embodiment of the present invention illustrated in the figures, one having ordinary skill in the art will recognize that system operation can be controlled by one of these devices or any number of these devices. Also, if either or both of these devices are simply valves rather than regulators, refrigeration system control is still possible by measuring the temperature and/or pressure of beer flowing through the heat exchangers
34
,
44
as described above and by operating the valves
96
,
100
via the system controller
150
in response to the measured temperature and/or pressure.
With reference to
FIG. 6
, the rack heat exchanger
34
of the preferred embodiment of the present invention can be seen in greater detail. The rack heat exchanger
34
is preferably a plate heat exchanger having at least one beer input port
102
, one beer output port
104
, one refrigerant input port
106
, and one refrigerant output port
108
in a conventional housing. In the illustrated preferred embodiment, the rack heat exchanger is a plate heat exchanger having four separate flow paths through the heat exchanger
34
for four different beers. Accordingly, the illustrated rack heat exchanger
34
has four different beer input ports
102
and four different beer output ports
104
, and has one refrigerant input port
106
and one refrigerant output port
108
for running refrigerant through all sections of the rack heat exchanger
34
. It will be appreciated by one having ordinary skill in the art that the rack heat exchanger
34
can be divided into any number of separate sections (beer flow paths) corresponding to any number of desired beers run to the dispensing rack
12
, and that more refrigerant input and output ports
106
,
108
can be employed if desired. Indeed, the rack heat exchanger
34
can even have dedicated refrigerant input and output ports
106
,
108
for each section of the rack heat exchanger
34
. Alternatively, the dispensing rack can have a separate heat exchanger
34
with dedicated refrigerant input and output ports
106
,
108
for each beer fed to the dispensing rack
12
. Plate-type heat exchangers having multiple fluid passageways are well known to those skilled in the art and are not therefore described further herein. As described above, a delivery line
30
runs to each fluid input port from a respective keg
22
and is coupled thereto in a conventional manner with conventional fittings. Similarly, the refrigerant supply line
50
and the refrigerant return line
54
run to the refrigerant input and output ports
106
,
108
, respectively, and are coupled thereto in a conventional manner with conventional fittings. Each output port
108
of the rack heat exchanger
34
preferably extends to the nozzle housing
66
.
A problem that can arise in using conventional plate-type heat exchangers for dispensing comestible fluid is that such heat exchangers typically have a head space therein. Head space is undesirable in comestible fluid systems because such areas are hard to clean (in some cases, they never become wet or immersed in the fluid being cooled), create pressure regulation problems in the system, and can harbor bacteria growth and possibly even spoil beer in the system. With reference to
FIGS. 6 and 6
a
, the head space
110
is an area of the heat exchanger interior that is at a higher elevation than the beer output ports
104
, and is not filled with fluid during normal system operation.
FIGS. 6 and 6
a
show the plate-type heat exchanger of the present invention in greater detail. As is known to those skilled in the art, fluid to be cooled is kept separated from refrigerant by one or more plates within the heat exchanger, one side of each plate being exposed to or immersed in the refrigerant while the other side of each plate is exposed to or immersed in the fluid being cooled. To prevent the problems associated with head space mentioned above, the rack heat exchanger
54
preferably has a vent port
113
at the top of the rack heat exchanger
54
. The vent port
113
has a vent valve
115
that can be actuated to open and close the vent port
113
. The vent valve
115
can be any valve capable of opening and closing the vent port, but more preferably is a check valve only permitting air and gas exit from the rack heat exchanger
54
. The rack heat exchanger
54
also preferably has a sensor
117
capable of detecting the presence of liquid at the top of the rack heat exchanger
54
. The sensor
117
can one of many types, including without limitation an optical sensor for detecting the proximity of fluid in the head space of the rack heat exchanger
54
, a liquid sensor responsive to immersion in liquid, a temperature sensor responsive to the temperature difference created by the presence or contact of liquid upon the sensor, a mechanical or electromechanical liquid level sensor, and the like. The vent port
113
, vent valve
115
, sensor
117
, and their connection and operation are conventional in nature. Although the vent valve
115
can be manually opened and closed (also in a conventional manner), most preferably the vent valve
115
is controlled by the system controller
150
to which it and the sensor
117
are connected. However, it should be noted that the vent valve
115
and the sensor
117
can be part of a separately powered and self-contained electrical circuit that receives signals from the sensor
117
and that controls the vent valve
115
accordingly. Such circuits are well known to those skilled in the art and fall within the spirit and scope of the present invention.
In operation, the vent valve
115
is open to permit fluid exit from the rack heat exchanger
54
. When the sensor
117
detects the presence of liquid at the top of the rack heat exchanger
54
(at a comestible fluid trigger level or a maximum fill level of the rack heat exchanger), the sensor
117
preferably sends or transmits one or more signals to the system controller
150
, which in turn sends or transmits one or more signals to close the vent valve
115
and to prevent fluid from exiting the rack heat exchanger
54
. Most preferably, the sensor
117
is selected or positioned so that the vent valve
115
will close just as the rack heat exchanger
54
becomes filled with beer. Depending upon the type of sensor
117
used, the sensor
117
can be positioned in the vent port
113
for detecting the initial entry of beer into the vent port
113
, or can even be attached to or immediately beside the vent valve
115
. By virtue of the venting arrangements just described, the system controller
150
can vent the space above the level of beer in the rack heat exchanger
54
at any desired time. This not only avoids above-described problems associated with head space, but it also permits easier cleaning. Specifically, when cleaning fluid is flushed through the system, the vent valve
115
and sensor
117
can be operated to ensure that the cleaning fluid contacts, flushes, and cleans all areas of the rack heat exchanger
54
.
Many other venting assemblies and elements are well known to those skilled in the art and can be employed in place of the vent port
113
, vent valve
115
, and sensor
117
described above and illustrated in the figures. These other venting assemblies and elements fall within the spirit and scope of the present invention.
As an alternative to a venting assembly or device to address the problem of rack heat exchanger head space described above, the head space
110
can be filled or plugged with a block of material (not shown) having a shape matching the head space
110
. Although many materials such as epoxy, plastic, and aluminum can be used, the block is preferably made of easily cleaned material such as brass, stainless steel, teflon or other food grade synthetic material, and preferably fully occupies all areas of the head space
110
.
With combined reference to
FIGS. 4 and 6
, another important feature of the present invention relates to the maintenance of beer temperature in the nozzle assembly
40
. As described above, the rack heat exchanger
54
of the present invention has a number of beer output ports
104
extending therefrom. Each nozzle assembly
40
has an input port
112
to which one of the beer output ports
104
connects in a conventional manner (preferably via conventional fittings). Each output port
104
is preferably made of a highly temperature conductive food grade material such as stainless steel. Most preferably, each input port
112
and the walls of the fluid holding chamber
80
in the nozzle assembly
40
are also made of highly temperature conductive food grade material.
The distance between the body of the rack heat exchanger
54
and the housing
66
of the nozzle assembly
40
is preferably as short as possible while still providing sufficient room for vessel placement and removal to and from the nozzle assembly
40
. Preferably, this distance (in the preferred embodiment shown in the figures, the combined lengths of the beer output port
104
and the nozzle assembly input port
112
defining a fluid passage or fluid line between the body of the rack heat exchanger
54
and the nozzle assembly
40
) is less than approximately 12 inches (30.5 cm). More preferably, this distance is less than 8 inches (20.3 cm). Most preferably however, this distance is between 1 and 6 inches (2.5-15.2 cm). The nozzle assembly
40
is therefore an extension of the heat exchanger.
The distance between the body of the rack heat exchanger
54
and the housing
66
of the nozzle assembly
40
is important for a particular feature of the present invention: maintaining the temperature of beer in the nozzle assembly
40
as near as possible to the temperature of beer exiting the rack heat exchanger
54
. This function is also performed by the preferably thermally conductive material of the beer output port
104
and the nozzle assembly input port
112
. Specifically, when beer flows through the nozzle assembly and is dispensed from the dispensing outlet
70
, beer has an insufficient time to significantly change from its optimal drinking temperature controlled by the rack heat exchanger
54
. When beer is not being dispensed from the nozzle assembly
40
, it is most desirable to keep the beer at the optimal drinking temperature.
Prior art beer dispensers are either incapable of keeping beer in the nozzle sufficiently cold for an indefinite length of time or keeping this beer refrigerated in an efficient and inexpensive manner. However, in the present invention, the distance between the refrigerating element (i.e., the rack heat exchanger
54
) and the fluid holding chamber
80
in the nozzle assembly
40
is preferably so short that fluid throughout the fluid holding chamber
80
is kept close to the temperature of beer at the rack heat exchanger
54
or exiting the rack heat exchanger
54
by convective recirculation. Specifically, beer in the body of the rack heat exchanger
34
or in the beer output port
104
of the rack heat exchanger
54
is normally the coldest from the rack heat exchanger to the dispensing outlet
70
of the nozzle assembly
40
, while beer at the nozzle valve
48
is the warmest because it is farthest from a cold source. A temperature difference or gradient therefore exists between beer in the body of the rack heat exchanger
34
and beer at the terminal end of the nozzle assembly
40
. By keeping the rack heat exchanger
34
close to the housing
66
of the nozzle assembly
40
as described above, cooled beer from around and within the beer output port
104
of the rack heat exchanger
34
moves by convection toward the fluid holding chamber
80
. Because cold fluid tends to sink, the cold fluid entering the fluid holding chamber migrates to the lowest part of the fluid holding chamber
80
—the location of the warmest beer in the nozzle assembly
40
. The cold beer thereby mixes with and cools the warm beer. Because warm beer tends to rise, warm beer in the fluid holding chamber
80
rises therein to a location closer to the cold source (the rack heat exchanger
34
). This convective recirculation fully effective to maintain beer in the nozzle assembly cold only for the relatively short distances between the rack heat exchanger
34
and the fluid holding chamber
80
described above. Although not required to generate the beer cooling just described, the preferred highly temperature conductive material of the beer output port
104
, the nozzle assembly input port
112
, and the walls of the fluid holding chamber
80
in the nozzle assembly
40
assist in distributing cold from the rack heat exchanger
34
, down the beer output port
104
and nozzle assembly input port
112
, and down the fluid holding chamber
80
. Cold is therefore preferably distributed downstream of the rack heat exchanger
34
by convective recirculation and by conduction.
In the heat exchanger and nozzle assembly configuration described above and illustrated in the drawings, the rack heat exchanger
34
is capable of maintaining the temperature difference between beer in the rack heat exchanger
34
and beer in the fluid holding chamber to within 5 degrees Fahrenheit. Where exchanger-to-nozzle assembly distances are within the most preferred 1-6 inch (2.5-15.2 cm) range, this temperature difference can be maintained to within 2 degrees Fahrenheit. These temperature differences can be kept indefinitely in the present invention. Although prior art systems exist in which a more distant cold source run at a colder temperature is employed to cool downstream beer, such systems operate with mixed success at the expense of significant energy loss and inefficiency, overcooling beer, and creating large temperature gradients along the fluid path (in some cases even dropping the temperature of elements in the system below freezing)—results that render the preferred system temperature and pressure control of the present invention difficult or impossible.
As an alternative a mounted nozzle assembly such as nozzle assemblies
40
described above and illustrated in
FIGS. 1-6
,
FIGS. 7 and 8
illustrate a portable nozzle assembly
46
in the form of a dispensing gun
16
. With the exception of the following description, the dispensing gun
16
employs substantially the same components and connections and operates under substantially the same principles as the rack heat exchanger
34
and nozzle assemblies
40
described above.
The dispensing gun
16
has a gun heat exchanger
44
to which are connected the fluid lines
42
from the kegs
22
. Like the rack heat exchanger
34
, the gun heat exchanger
44
is preferably a plate heat exchanger having multiple beer input ports
114
and multiple beer output ports
116
corresponding to the different beers supplied to the dispensing gun
16
, a refrigerant input port
118
and a refrigerant output port
120
. The fluid lines
42
running from the kegs
22
to the dispensing gun
16
are each connected to a beer input port
114
, while the refrigerant supply line
52
and the refrigerant return line
56
running between the refrigeration system
48
to the dispensing gun
16
are connected to the refrigerant input port
118
and the refrigerant output port
120
, respectively. All of the connections to the gun heat exchanger
44
are conventional in nature and are preferably established by conventional fittings.
Like the rack heat exchanger
34
, the gun heat exchanger
44
preferably has multiple fluid paths therethrough that are separate from one another and a refrigerant path that runs along each of the multiple fluid paths to the beers therein. Heat exchangers (and with reference to the illustrated preferred embodiment, plate heat exchangers) having multiple separate fluid compartments and paths are well known to those skilled in the art and are not therefore described further herein.
The gun heat exchanger
44
preferably has a multi-port beer output valve
122
for receiving beer from each of the beer output ports
116
. The beer output ports
120
are preferably shaped as shown to run from the body of the gun heat exchanger
44
to the beer output valve
122
to which they are each connected in a conventional manner (such as by conventional fittings, brazing, and the like). Alternatively, the beer output ports
116
can be connected to the beer output valve
122
by relatively short fluid lines (not shown) connected in a conventional manner to the beer output ports
116
and to the beer output valve
122
.
The beer output valve
122
is preferably electrically controllable to open one of the beer output ports
116
running from the gun heat exchanger
44
to the beer output valve
122
. Many different valve types capable of performing this function are well known to those skilled in the art. In the illustrated preferred embodiment, the beer output valve
122
is a conventional 4-input, 1-output rotary solenoid valve. The beer output valve
122
is preferably electrically connected to a control pad
124
preferably mounted on a face of the gun heat exchanger
44
. Alternatively, the beer output valve
122
can be electrically connected to the controls
20
on the vending stand
10
via electrical wires (not shown) running along the fluid and refrigerant lines
42
,
52
,
56
. In the preferred embodiment shown in the figures, the control pad
124
has buttons that can be pressed by a user to operate the beer output valve
122
in a conventional manner.
The nozzle assembly
46
of the dispensing gun
16
is substantially like the nozzle assemblies
40
of the dispensing rack
12
described above and operates in much the same manner. However, the housing
126
preferably has a dispense extension
128
extending from the dispensing outlet
130
thereof. The fluid exit port defined by the opening of the nozzle assembly from which beer exits the nozzle assembly is therefore moved a distance away from the dispensing outlet
130
. When the nozzle valve
132
is moved toward and through the dispensing outlet
130
by the actuator
134
to dispense beer, beer flows through the dispensing outlet
130
, into the dispense extension
128
, and down into the vessel to be filled. The dispense extension
128
is used to help guide beer into the vessel, but is not a required element of the present invention. However, where the dispense extension
128
, a trigger sensor
136
, and a shutoff sensor
138
are used on the dispensing gun
16
(operated in the same manner as in the dispensing rack nozzle assembly
40
described above), the trigger sensor
136
and the shutoff sensor
138
are preferably mounted on the end of the dispense extension
128
as shown.
As an alternative to electronic or automatic control of the nozzle valve
132
, it should be noted that the motion of the nozzle valve
132
can be manually controlled by a user if desired. For example, the user can manipulate a manual control such as a button on the dispensing gun
16
to mechanically open the nozzle valve
132
. The nozzle valve can be biased shut by one or more springs, magnets, fluid pressure from the pressurized comestible fluid in the nozzle, etc. in a manner well known to those skilled in the art. By manipulating the manual control, the user preferably moves the nozzle valve
132
through its closed positions to lower pressure in the holding chamber
140
, after which the nozzle valve
132
opens to dispense the beer at its lower pressure. As another example, the nozzle valve
132
can be actuated by a user manually as discussed above, after which time an actuator (of the type described earlier) controls how long the nozzle valve
132
remains open. It should also be noted that such manual control over nozzle valve
132
actuation can be applied to the nozzle valves
68
of the rack nozzle assemblies
40
in the same manner as just described for the dispensing gun
16
.
In operation, a user grasps the dispensing gun
16
and moves the dispensing gun
16
over a vessel to be filled with beer. Preferably by operating the control pad
124
on the dispensing gun
16
, the user changes the type of beer to be dispensed if desired. If the type of beer to be dispensed is changed, a signal is preferably sent from the control pad
124
directly to the beer output valve
122
(or from the control system in response to the control pad
124
) to open the beer output port
116
corresponding to the beer selected for dispense. The dispensing gun
16
is then triggered either by user manipulation of a control on the control pad
124
or on the controls
20
of the vending stand, or most preferably by the trigger sensor
136
in the manner described above with regarding to the dispensing rack nozzle assemblies
40
. At this time, the empty fluid holding chamber
140
is filled with the selected beer. Immediately thereafter or substantially simultaneous therewith, the nozzle valve
132
is preferably moved toward the dispensing outlet
130
to reduce the pressure in the holding chamber as described above.
Although not preferred, the fluid holding chamber
140
can be fitted with a vent port, valve, and sensor assembly operating the in the same manner as the vent port, valve, and sensor assembly
113
,
115
,
117
described above with reference to the rack heat exchanger
34
. This assembly would preferably be located at the top of the fluid holding chamber
140
for venting the empty fluid holding chamber and to permit faster beer flow into the fluid holding chamber
140
from the beer output valve
122
. Such an assembly could be manually controlled, but more preferably is electrically connected to the beer output valve
116
, control pad
124
, controls
20
, or system controller
150
to open with the beer output valve
122
and to close after the fluid holding chamber is full or substantially full.
After the desired amount of beer has been dispensed into the vessel, the valve
132
preferably moves to close the dispensing outlet
130
and the beer output valve preferably moves to a closed position. Most preferably, the beer output valve
122
closes first to permit sufficient time for the fluid holding chamber
140
to empty. In this regard, the vent port, valve, and sensor assembly (not shown) mentioned above can be opened to assist in draining the fluid holding chamber
140
. When the valve
132
is returned by the actuator
134
to close the dispensing outlet
130
, the nozzle assembly
46
is ready for another dispensing cycle.
In the operation of the dispensing gun
16
as just described, the fluid holding chamber
140
is normally empty between beer dispenses. If such were not the case, beer held therein would be mixed with beer exiting from the beer output valve
122
in the next dispense. While this is not necessarily undesirable if the same beer is being dispensed in the next dispensing cycle, it is undesirable if a different beer is selected for the next dispensing cycle. Although not as desirable as the above-described operation, an alternative dispensing gun operation maintains beer within the fluid holding chamber
140
after each dispense by keeping the beer output valve open while the nozzle valve
132
is open and after the nozzle valve
132
is closed. Such dispensing gun operation is therefore much like the nozzle assembly operation of the dispensing rack nozzle assemblies
40
described above. The beer output valve
122
is preferably controlled by the system controller
150
to remain open through successive dispenses of the same beer. However, if another beer is selected for dispense via the control pad
124
or the vending stand controls
20
, the fluid holding chamber
140
is purged of the beer therein before the next dispense. This purging can be performed by the system controller
150
via a user-operable control on the control pad
124
or vending stand controls
20
or automatically by the system controller
150
each time an instruction is received to actuate the beer output valve
122
to open a different beer output port
116
. During a purging operation, the beer outlet valve
122
is closed and then the nozzle valve
132
is opened briefly to let the waste beer drain from the fluid holding chamber
140
. Immediately thereafter, the actuator
134
preferably moves the nozzle valve
132
back to a closed position and the beer output valve
122
is actuated to open the beer output port
116
corresponding to the beer to be dispensed. Alternatively, the nozzle housing
126
can be provided with a conventional vent port and vent valve (not shown) which are preferably controlled by the system controller
150
to open to drain the beer in the fluid holding chamber
140
prior to opening the beer output valve
122
. Whether drained by opening the nozzle valve
132
or by opening a vent valve in the nozzle housing
126
, it is also possible to purge the fluid holding chamber
140
under pressure from the new beer selected for dispense by briefly opening the nozzle valve
132
or the vent valve while the beer output valve
122
is open.
In the most highly preferred embodiments of the dispensing gun
16
the beer output valve
122
is located immediately downstream of the heat exchanger as shown in
FIGS. 7 and 8
. Such a design minimizes the waste of beer from purging the dispensing gun
16
between dispenses of different beer types when the holding chamber
140
is filled with beer between dispenses. However, it is possible (though not preferred) to located the beer output valve
122
in another location between the keg
22
and the nozzle assembly
46
. For example, a multi-input port, single output port valve can instead be located upstream of the gun heat exchanger
44
. Preferably, all four fluid lines
42
would be connected in a conventional manner to input ports of the valve, which itself would be connected in a conventional manner to a beer input port of the gun heat exchanger
44
. The valve would be controllable in substantially the same manner as the beer output valve
122
of the preferred dispensing gun embodiment described above. The advantage provided by this design is that the gun heat exchanger
44
only needs to have one beer fluid path therethrough because only one beer is admitted into the gun heat exchanger
44
at a time. This results in a simpler, less expensive, and easier to clean gun heat exchanger
44
. However, the disadvantage of this design is that draining or purging the gun heat exchanger
44
between dispenses of different beers is more difficult. Where draining is not possible to empty the gun heat exchanger
44
and the nozzle assembly
46
, the beer can be purged by flowing the newly-selected beer through the dispensing gun
16
or by pushing the beer through the heat exchanger
44
by compressed air or gas (e.g., supplied from the tank
24
) via a pneumatic fitting on the gun heat exchanger
44
. Although each purge does waste an amount of beer, the combined beer capacity in the gun heat exchanger
44
and the nozzle assembly
46
is relatively small.
The advantages provided by the dispensing gun
16
of the preferred embodiment described above and illustrated in the figures are much the same as those of the of the nozzle assembly
40
and heat exchanger
34
of the dispensing rack
12
. For example, the pressure reduction control of beer within the holding chamber
140
of the nozzle assembly
46
prior to opening the dispensing outlet
130
provides fast flow rate with minimal foaming and carbonation loss. As another example, the close proximity of the nozzle assembly
46
to the gun heat exchanger
44
provides the same convective recirculation cooling effect as that of the dispensing rack nozzle assemblies described earlier, thereby keeping beer to a controlled cool temperature up to the dispensing outlet
130
. It should be noted that the more compact nature of the dispensing gun
16
(when compared to the nozzle assemblies
40
of the dispensing rack
12
) preferably provides for a shorter distance between the body of the gun heat exchanger
44
and the housing
126
of the nozzle assembly
46
. This distance is preferably between 1-6 inches (2.5-15.2 cm), but more preferably is between approximately 1-3 inches (2.5-7.6 cm). By virtue of the shorter distances, the maximum temperature difference between the beer in the fluid holding chamber
140
and beer at the gun heat exchanger
44
is less than about 10 degrees Fahrenheit, and more preferably is less than about 5 degrees Fahrenheit. Still shorter heat exchanger-to-nozzle assembly distances are possible to result in narrower temperature differences when the size of the components in the dispensing gun
16
are smaller. Most preferably, the nozzle assembly of the dispensing gun
16
is substantially the same size as the nozzle assembly
40
in the dispensing rack
40
. However, if desired, smaller nozzle assemblies and smaller heat exchangers can be used in the dispensing gun
16
at the expense of cooling rate and/or flow rate. It should also be noted that the refrigeration system control and operation discussed above with reference to
FIG. 5
applies equally to cooling operations of the gun heat exchanger
44
.
The relative orientation of the gun heat exchanger
44
and the nozzle assembly
46
as shown in
FIGS. 7 and 8
are not required to practice the present invention. The arrangement illustrated, with the gun heat exchanger
44
alongside the nozzle assembly
46
, with hand grip forms
142
on the sides of the gun heat exchanger
44
, etc. is presented only as one of many different relative orientations of the gun heat exchanger
44
with respect to the nozzle assembly
46
. One having ordinary skill in the art will recognize that many other relative orientations are possible, such as the nozzle assembly
46
being oriented at an angle (e.g., 90 degrees) with respect to its position shown in FIG.
7
and with beer exiting from the beer output valve
122
to the nozzle assembly
46
via an elbow pipe. This and other dispensing gun arrangements fall within the spirit and scope of the present invention.
In addition to these advantages provided by the dispensing gun
16
, an equally significant advantage is the fact that the dispensing gun
16
is hand-held and portable. Although dispensing guns are known in the art for dispensing various comestible fluids, their use for many different applications has been very limited. A primary limitation is due to the fact that comestible fluids in prior art dispensing gun lines will become warm after a period of time between dispenses. With no way to cool this comestible fluid before it is dispensed, the vendor must either waste the warmed fluid or attempt to serve it to a customer. In short, dispensing guns for many comestible fluids are not acceptable due to the chance of fluid warming in the lines between dispenses. This is particularly the case for comestible fluids such as beer that are generally not served over ice. The dispensing gun
16
of the present invention addresses this problem by providing a cooling device (the gun heat exchanger
44
) at the dispensing gun
16
. Therefore, even if comestible fluid becomes warm in the fluid lines
42
, the same fluid exits the dispensing gun
16
at a desired and controllable cold temperature. For applications in which a large amount of time can pass between comestible fluid dispenses, the fluid lines
42
are preferably drawn into and stored within a refrigerated storage as described above. The only limitation on use of the dispensing gun
16
to dispense comestible fluids is therefore the spoil rate of the comestible fluid in its storage vessel (keg
22
).
The dispensing gun
16
described above and illustrated in the figures is a multiple-beer dispensing gun. It should be noted, however, that the dispensing gun
16
can be adapted to dispense only one beer. Specifically, the beer gun
16
can have one beer input port
114
to which one fluid line
42
running to a keg
22
is coupled in a conventional manner. Such a dispensing gun
16
would therefore preferably have one beer output port
116
running directly to the nozzle assembly
46
, and would not therefore need to have the beer output valve
122
and associated wiring employed in the dispensing gun
16
described above. The dispensing gun
16
would operate in substantially the same manner as a heat exchanger
34
and nozzle assembly
40
of the dispensing rack
12
, with the exception of only one fluid line, one beer input port, and one beer output port associated with the heat exchanger. Preferably however, the dispensing gun
16
would at least have a manual dispense button (not shown) for manually triggering the actuator
134
to open the dispense outlet
130
. The dispensing gun of the preferred illustrated embodiment is capable of selectively dispensing any of four beers supplied thereto. However, following the same principles of the present invention described above, any number of beers can be supplied to a dispensing gun
16
for controlled dispensed therefrom (of course, calling for different numbers of ports and different valve types depending upon the number of beers supplied to the dispensing gun
16
). The alternative embodiments of the elements and operation described above with reference to the rack heat exchanger
34
and the nozzle assemblies
40
of the dispensing rack
12
apply equally as alternative embodiments of the dispensing gun
16
.
Conversely, the dispensing rack
14
described above can be modified to operate in a manner similar to the multi-fluid input, single output design of the dispensing gun
16
. Specifically, rather than have a dedicated nozzle assembly
40
for each beer output port
104
as described above and illustrated in the figures, the dispensing rack
14
can have a beer outlet valve to which the beer outlet ports
104
are connected in a manner similar to the beer outlet valve
122
of the dispensing gun
16
. The nozzle assembly
40
would preferably be similar and would operate in a similar manner to the nozzle assembly
46
of the dispensing gun
16
illustrated in FIG.
7
. However, the controls for such a system would preferably be located at the vending stand controls
20
rather than on the rack heat exchanger
34
. The alternative embodiments of the elements and operation described above with reference to the dispensing gun
16
apply equally as alternative embodiments of the rack heat exchanger
34
and nozzle assembly
40
.
As mentioned above, a significant problem in existing comestible fluid dispensers is the difficulty in keeping the fluid dispenser clean. Many comestible fluids (including beer) are particularly susceptible to bacterial and other microbiological growth. Therefore, those areas of the fluid dispensers that come into contact with comestible fluid at any time during dispenser operation should be thoroughly and frequently cleaned. However, even thorough and frequent cleaning is occasionally inadequate to prevent comestible fluid spoilage and contamination. Particularly in those preferred embodiments of the present invention that rely upon sub-surface filling of comestible fluid, it is highly desirable to provide a manner by which surfaces exposed to air are constantly or very frequently sterilized. An apparatus for performing this function is illustrated in FIG.
9
. This apparatus relies upon ultraviolet light to sterilize surfaces of the dispensing system in the present invention, and includes an ultraviolet light generator
144
powered in a conventional manner and connected to different areas of the dispensing system. By way of example only, the ultraviolet light generator
144
of
FIG. 9
is shown connected to a nozzle assembly
40
in the dispensing rack
12
and to the top of the rack heat exchanger
34
.
Conventional ultraviolet light sterilizing devices have been limited in their application due in large part to space requirements of such devices. However, this problem is addressed in the present invention by the use of conventional fiber optic lines
146
transmitting ultraviolet light from the ultraviolet light generator
144
to the surfaces to be sterilized. Ultraviolet light generators and fiber-optic lines are well known to those skilled in the art, as well as the manner in which fiber-optic lines can be connected to a light source for transmitting light to a location remote from the light source. Accordingly, at least one fiber-optic line
146
is connected in a conventional manner to the ultraviolet light generator
144
, and is secured in place in a conventional manner on or adjacent to the surface upon which the ultraviolet light is to be shed. In a preferred embodiment of the present invention, two fiber-optic lines
146
run from the ultraviolet light generator
144
(which can be located within the vending stand
10
or in any other location as desired) to locations beside the housing
66
of the nozzle assembly
40
in the dispensing rack
12
. The fiber-optic lines
146
preferably terminate at distribution lenses
148
that distribute ultraviolet light from the fiber-optic lines
146
to the exterior surface of the housing
66
. Distribution lenses
148
and their relationship to fiber-optic lines to distribute light emitted from fiber-optic lines is well known to those skilled in the art and is not therefore described further herein. Most preferably, a number of fiber-optic lines
146
run from the ultraviolet light generator
144
to distribution lenses
148
positioned and secured in a conventional about the outer surface of the housing
66
. The number of fiber-optic lines
146
and distribution lenses
148
positioned about the housing
66
is determined by the amount of surface desired to be sterilized, but preferably is enough to shed ultraviolet light upon the entire outside surface of the housing
66
.
As also shown in
FIG. 9
, a series of fiber-optic lines
146
preferably run to distribution lenses
148
mounted in a conventional manner within the holder
58
for the dispensing gun
16
. Although it is possible to run fiber-optic lines to the dispensing gun
16
itself, more preferably the fiber-optic lines
146
run to the dispensing gun holder
58
. Like the distribution lenses
148
about the nozzle assembly
40
, the distribution lenses
148
shown on the holder
58
of the dispensing gun
16
receive ultraviolet light from the fiber-optic lines
146
and disperse the ultraviolet light received. In this manner, the fiber-optic lines
146
shed ultraviolet light upon the surfaces of the dispensing gun
16
(and most preferably, the exterior surfaces of the nozzle housing
66
).
Fiber-optic lines can be run to numerous other locations in the dispensing system to sterilize surfaces in those locations. As shown in
FIG. 9
, fiber-optic lines can be run to one or more distribution lenses located at the top of the kegs
22
to sterilize interior surfaces defining head spaces therein. Fiber-optic lines can also or instead run to distribution lenses mounted in locations around the nozzle housing
126
and the dispense extension
128
of the dispensing gun
16
, to locations around the dispensing outlets
70
,
130
to sterilize the interior ends of the nozzle housings
66
,
126
, to locations within or at the end of the dispense extension
128
of the dispensing gun
16
to sterilize the interior surfaces thereof, etc. Any place where a head space forms in the dispensing systems of the present invention (and those of the prior art as well) are locations where fiber-optic lines can be run to shed sterilizing ultraviolet light upon head space surfaces.
It should be noted that although distribution lenses
148
are preferred to distribute the ultraviolet light from the fiber-optic lines
146
to a surface to be sterilized, distribution lenses are not required to practice the present invention. Ultraviolet light can instead be transmitted directly from the fiber-optic line
146
to the surface to be sterilized. In such a case, the amount of surface area exposed to the ultraviolet light can be significantly smaller than if a lens
148
is used, but may be particularly desirable for sterilizing surfaces in relatively small spaces. Also, fiber-optic lines
146
represent only one of a number of different ultraviolet light transmitters that can be used in the present invention. For example, the fiber-optic lines
146
can be replaced by light pipes if desired. As is well known to those skilled in the art, light pipes have the ability to receive light and to distribute light radially outwardly along the length thereof This light distribution pattern is particularly useful in shedding sterilizing ultraviolet light upon a number of surfaces in manners not possible by fiber optic lines. For example, the fiber-optic lines
146
running to the housings
66
,
126
of the nozzle assemblies
40
,
46
can be replaced by conventional light pipes which are wrapped around the nozzle assemblies
40
,
46
or which run alongside the nozzle assemblies
40
,
46
. Light pipes can be run to any of the locations previously described with reference to the fiber-optic lines, and can even be run through the fluid lines of the system to sterilize inside surfaces thereof, if desired.
The number and locations of the fiber-optic lines
146
and the distribution lenses
148
shown in
FIG. 9
are arbitrary and are shown by way of example only. It will be appreciated by one having ordinary skill in the art that any number of fiber-optic lines, distribution lenses, light pipes, or other ultraviolet light transmitting devices can be used in any desired location within or outside of the comestible fluid dispensing apparatus.
To further facilitate easy and thorough cleaning of the present invention, all components of the fluid system are preferably made of a food grade metal such as stainless steel or brass, with the exception of seals, fittings, and valve components made from food grade plastic or other synthetic material as necessary. In highly preferred embodiments of the present invention, the exterior surfaces of the nozzle housings
36
,
126
and the dispense extension
128
are teflon-coated to facilitate better cleaning. If desired, other surfaces of the apparatus that are susceptible to bacteria or other microbiological growth can also be teflon-coated, such as the inside surfaces of the nozzle housings
36
,
126
and the dispense extension
126
, the surfaces of the nozzle valves
68
,
132
, and the like.
The embodiments described above and illustrated in the figures are presented by way of example only and are not intended as a limitation upon the concepts and principles of the present invention. As such, it will be appreciated by one having ordinary skill in the art that various changes in the elements and their configuration and arrangement are possible without departing from the spirit and scope of the present invention as set forth in the appended claims. For example, each of the preferred embodiments of the present invention described above and illustrated in the figures employs a plate heat exchanger
34
,
44
to cool the comestible fluid flowing therethrough. A plate heat exchanger is preferred in the application of the present invention due to its relatively high efficiency. However, one having ordinary skill in the art will appreciate that many other types of heat exchangers can be used in place of the preferred plate heat exchangers
34
,
44
, including without limitation shell and tube heat exchangers, tube in tube heat exchangers, heatpipes, and the like.
Also, each of the embodiments of the present invention described above and illustrated in the figures has one or more kegs
22
stored in a refrigerated vending stand
10
. It should be noted, however, that the present invention does not rely upon refrigeration of the source of comestible fluid to dispense cold comestible fluid. Because comestible fluid entering the nozzle assembly
40
,
46
has been cooled by the associated heat exchanger
34
,
44
, the temperature of the comestible fluid upstream of the heat exchangers
34
,
44
is relevant only to the amount of work required by the refrigeration system
48
supplying the heat exchangers
34
,
44
with cold refrigerant. Therefore, the kegs
22
can be tapped and dispensed from the apparatus of the present invention at room temperature, if desired. Essentially, the present invention replaces the extremely inefficient conventional practice of keeping large volumes of comestible fluid cold for a relatively long period of time prior to dispense with the much more efficient process of quickly cooling comestible fluid immediately prior to dispense using relatively small and efficient heat exchangers
34
,
44
.
Claims
- 1. A comestible fluid dispensing apparatus, comprising:a nozzle having at least one wall; a valve received within the nozzle, the valve and the at least one wall defining a substantially fluid-tight chamber within the nozzle for receiving and retaining comestible fluid; and an actuator coupled to the valve for moving the valve in telescoping relationship with respect to the nozzle, the valve having at least one open position and a range of closed positions in which the valve is sealed at different locations in the nozzle corresponding to a range of comestible fluid pressures within the substantially fluid-tight chamber.
- 2. The dispensing apparatus as claimed in claim 1, wherein at least a portion of the nozzle is tubular in shape, the valve being in telescoping relationship within the tubular portion of the nozzle.
- 3. The dispensing apparatus as claimed in claim 1, further comprising:a controller coupled to the actuator for controlling movement of the actuator; and a timer associated with the controller for timing actuator movement to control dispense amount from the nozzle.
- 4. The dispensing apparatus as claimed in claim 1, further comprising:a pressure sensor for detecting comestible fluid pressure in the apparatus; and a controller coupled to the actuator for controlling movement of the actuator, the controller responsive to pressures measured by the pressure sensor to control movement of the actuator.
- 5. The dispensing apparatus as claimed in claim 1, wherein pressure within the nozzle in the at least one open position of the valve is lower than pressures within the nozzle in the range of closed positions.
- 6. The dispensing apparatus as claimed in claim 1, further comprising:a pressure sensor for detecting pressure of comestible fluid within the nozzle; a controller coupled to the pressure sensor, the controller responsive to pressures detected by the pressure sensor; a timer associated with the controller, the controller coupled to the actuator and the timer for actuating the actuator at a detected pressure for a desired length of time.
- 7. The dispensing apparatus as claimed in claim 1, wherein at least a portion of the nozzle is teflon-coated.
- 8. The dispensing apparatus as claimed in claim 1, further comprising a flowmeter for detecting an amount of comestible fluid dispense from the nozzle.
- 9. The dispensing apparatus as claimed in claim 8, wherein the flowmeter is located at the nozzle for measuring flow through the nozzle.
- 10. The dispensing apparatus as claimed in claim 8, wherein the flowmeter is located upstream of the nozzle for indirectly measuring flow through the nozzle.
- 11. The dispensing apparatus as claimed in claim 1, further comprising:a fluid line connecting the nozzle to upstream equipment; a valve located on the fluid line; and a controller coupled to the valve for opening and closing the valve on the fluid line; the valve on the fluid line closable to define a predetermined volume of comestible fluid located within the nozzle and in the fluid line between the valve on the fluid line and the nozzle for dispense from the nozzle.
- 12. The dispensing apparatus as claimed in claim 11, wherein the valve on the fluid line is a first valve, the dispensing apparatus further comprising at least one additional valve on the fluid line, each additional valve on the fluid line being closable to define different predetermined volumes of comestible fluid located within the nozzle and in the fluid line between each additional valve on the fluid line and the nozzle for dispense from the nozzle.
- 13. The dispensing apparatus as claimed in claim 1, wherein the nozzle has a surface in contact with comestible fluid in the nozzle, the dispensing apparatus further comprising:an ultraviolet light generator; an ultraviolet light transmitter coupled to the ultraviolet light generator and to the nozzle for transmitting ultraviolet light from the ultraviolet light emitter to a surface of the nozzle.
- 14. The dispensing apparatus as claimed in claim 13, wherein the ultraviolet light transmitter is at least one fiber optic line.
- 15. The dispensing apparatus as claimed in claim 14, wherein the ultraviolet light transmitter is at least one light pipe.
- 16. The dispensing apparatus as claimed in claim 1, wherein the dispensing apparatus is hand-held.
- 17. The dispensing apparatus as claimed in claim 1, further comprising a trigger sensor coupled to the nozzle, the trigger sensor being electrically coupled to the actuator for triggering actuation of the actuator to open the valve.
- 18. The dispensing apparatus as claimed in claim 17, wherein the trigger sensor is electrically coupled to the nozzle via a controller.
- 19. The dispensing apparatus as claimed in claim 1, further comprising a shutoff sensor coupled to the nozzle, the shutoff sensor being electrically coupled to the actuator for triggering actuation of the actuator to close the valve.
- 20. The dispensing apparatus as claimed in claim 19, wherein the shutoff sensor is electrically coupled to the nozzle via a controller.
- 21. The dispensing apparatus as claimed in claim 1, wherein the nozzle and valve are shaped to dispense comestible fluid from an annular dispense opening when the valve is in the at least one open position.
- 22. A comestible fluid dispensing apparatus, comprising:a nozzle having a chamber defined therein for receiving and retaining comestible fluid; a plunger valve in telescoping relationship within the nozzle, the plunger valve defining a wall of the chamber; and an actuator coupled to the plunger valve, the plunger valve having an open position in which comestible fluid in the chamber can exit the chamber and a sliding seal defining a range of closed positions in which comestible fluid in the chamber cannot exit the chamber, the plunger valve movable by the actuator through the open position and the range of closed positions.
- 23. The dispensing apparatus as claimed in claim 22, wherein the nozzle has a substantially constant cross sectional shape along at least a length thereof.
- 24. The dispensing apparatus as claimed in claim 23, wherein in the range of closed positions of the valve, the valve provides a fluid tight seal for the nozzle through the constant cross sectional length thereof.
- 25. The dispensing apparatus as claimed in claim 24, wherein at least a portion of the valve is located substantially outside of the constant cross sectional length of the nozzle when in its open position.
- 26. The dispensing apparatus as claimed in claim 24, further comprising:a controller coupled to the actuator for controlling movement of the plunger valve; and a timer associated with the controller for timing movement of the plunger valve to dispense measured amounts of comestible fluid.
- 27. The dispensing apparatus as claimed in claim 24, further comprising:a pressure sensor located to measure comestible fluid pressure in the apparatus; a controller coupled to the pressure sensor and to the actuator, the controller being responsive to pressures detected by the pressure sensor to adjust valve position via actuation of the actuator.
- 28. The dispensing apparatus as claimed in claim 22, wherein the apparatus is a hand-held comestible fluid dispensing gun having at least one fluid line coupled thereto for supplying comestible fluid to the chamber of the nozzle.
- 29. The dispensing apparatus as claimed in claim 22, wherein fluid pressure within the chamber of the nozzle is within a range of pressures when the plunger valve is in the range of closed positions, and wherein fluid pressure within the chamber of the nozzle is below the range of pressures when the plunger valve is in the open position.
- 30. The dispensing apparatus as claimed in claim 22, further comprising:a pressure sensor located to detect pressure of the comestible fluid within the apparatus; and a controller coupled to the pressure sensor and to the actuator, the controller being responsive to signals received from the pressure sensor by controlling movement of the actuator to move the plunger valve.
- 31. The dispensing apparatus as claimed in claim 22, wherein at least a portion of the nozzle is teflon-coated.
- 32. The dispensing apparatus as claimed in claim 22, wherein at least a portion of the plunger valve is teflon-coated.
- 33. The dispensing apparatus as claimed in claim 22, further comprising a flowmeter located to detect an amount of flow through the nozzle.
- 34. The dispensing apparatus as claimed in claim 33, wherein the flowmeter is coupled to the nozzle for detecting flow therethrough.
- 35. The dispensing apparatus as claimed in claim 33, further comprising a fluid line coupled to the nozzle for supplying comestible fluid to the nozzle, wherein the flowmeter is coupled to the fluid line for measuring fluid supply to the nozzle.
- 36. The dispensing apparatus is claimed in claim 22, further comprising a upstream valve, the upstream valve having an open position in which comestible fluid flows to the nozzle and a closed position in which comestible fluid is prevented from flowing to the nozzle, the nozzle being openable when the upstream valve is closed to discharge a known amount of comestible fluid in the nozzle and between the nozzle and the upstream valve.
- 37. The dispensing apparatus as claimed in claim 22, further comprising at least two upstream valves, each upstream valve having an open position in which comestible fluid flows through the upstream valve to the nozzle and a closed position in which comestible fluid is prevented from flowing through the upstream valve to the nozzle, the nozzle being openable when at least one of the upstream valves is closed to discharge a known amount of comestible fluid in the nozzle and between the nozzle and the at least one of the upstream valves.
- 38. The dispensing apparatus as claimed in claim 22, further comprising:an ultraviolet light generator; and at least one fiber optic line coupling the ultraviolet light generator to the chamber of the nozzle.
- 39. The dispensing apparatus as claimed in claim 22, further comprising:an ultraviolet light generator; and at least one light pipe coupling the ultraviolet light generator to the chamber of the nozzle.
- 40. The dispensing apparatus as claimed in claim 22, further comprising a trigger sensor coupled to the actuator for opening the plunger valve upon detection of a receiving vessel positioned to receive comestible fluid from the nozzle.
- 41. The dispensing apparatus as claimed in claim 40, wherein the trigger sensor is coupled to the actuator via a controller.
- 42. The dispensing apparatus as claimed in claim 22, further comprising a shutoff sensor coupled to the actuator for closing the plunger valve upon detection of no receiving vessel positioned to receive comestible fluid from the nozzle.
- 43. The dispensing apparatus as claimed in claim 22, wherein the nozzle and purge valve are shaped to dispense comestible fluid radially from the nozzle.
- 44. The dispensing apparatus as claimed in claim 22, wherein the nozzle is a sub-surface fill nozzle.
- 45. A comestible fluid dispenser, comprising:a nozzle having a dispensing outlet and having an elongated chamber defined therein for receiving and retaining comestible fluid; and a plunger valve in the elongated chamber and movable through a range of positions including at least two closed positions in which the plunger valve blocks flow of comestible fluid through the discharge port and at least one open position in which the plunger valve does not block flow of comestible fluid through the dispensing outlet, the at least two closed positions including a first closed position in which the plunger valve seals the elongated chamber at a first location in the nozzle wherein fluid pressure of the comestible fluid in the nozzle is at a first pressure and a second closed position in which the plunger valve seals the elongated chamber at a second location in the nozzle wherein fluid pressure of the comestible fluid in the nozzle is at a second pressure lower than the first pressure. fluid pressure of the comestible fluid in the nozzle is at a second pressure lower than the first pressure.
- 46. The dispenser as claimed in claim 45, wherein at least part of the elongated chamber is tubular in shape.
- 47. The dispenser as claimed in claim 46, wherein the plunger valve is located within the tubular part of the elongated chamber for closed positions of the plunger valve.
- 48. The dispenser as claimed in claim 47, further comprising:an actuator coupled to the plunger valve, the plunger valve movable through the open and closed positions via the actuator; a fluid line coupled to the nozzle for supplying the nozzle with comestible fluid; a timer coupled to the actuator for timing how long the actuator is open.
- 49. The dispenser as claimed in claim 47, further comprising:an actuator coupled to the plunger valve, the plunger valve movable through the open and closed positions via the actuator; a fluid line coupled to the nozzle for supplying the nozzle with comestible fluid; a pressure sensor coupled to at least one of the nozzle and the fluid line for detecting fluid pressure in the nozzle and the fluid line, respectively; a controller coupled to the pressure sensor for receiving fluid pressure information from the pressure sensor, the controller also coupled to the actuator for actuation thereof.
- 50. The dispenser as claimed in claim 45, wherein the nozzle chamber has a size and wherein the plunger valve is movable through a range of closed positions to change the size of the nozzle chamber and to change fluid pressure of comestible fluid in the chamber.
- 51. The dispenser as claimed in claim 50, wherein the range of closed positions corresponds to a range of fluid pressures within the nozzle chamber.
- 52. The dispenser as claimed in claim 51, wherein fluid pressure within the nozzle chamber in the at least one open position is lower than fluid pressure within the nozzle chamber in the range of closed positions.
- 53. The dispenser as claimed in claim 45, wherein fluid pressure within the nozzle chamber in the at least one open position is lower than fluid pressure within the nozzle chamber in the at least two closed positions.
- 54. The dispenser as claimed in claim 45, further comprising:a fluid line defined in part by the nozzle; a pressure sensor coupled to the fluid line for detecting pressure of comestible fluid in the fluid line; an actuator coupled to the plunger valve, the plunger valve movable through the open and closed positions by actuation of the actuator; a controller coupled to the pressure sensor and to the actuator for controlling actuation of the actuator based upon pressures detected by the pressure sensor.
- 55. The dispenser as claimed in claim 45, wherein at least a portion of at least one of the nozzle and the plunger valve is teflon-coated.
- 56. The dispenser as claimed in claim 45, further comprising:a fluid line defined in part by the nozzle; an actuator coupled to the plunger valve, the plunger valve movable through the open and closed positions by actuation of the actuator; a controller coupled to the actuator for controlling actuation of the actuator.
- 57. The dispenser as claimed in claim 50, further comprising a flowmeter coupled to the fluid line for measuring comestible fluid flow through the fluid line, the controller being coupled to flowmeter for controlling actuation of the actuator based upon at least one of a flow amount and a flow speed through the fluid line.
- 58. The dispenser as claimed in claim 45, further comprising:an upstream valve in fluid communication with the nozzle, the upstream valve having an open position in which comestible fluid is supplied to the nozzle and a closed position in which the upstream valve blocks comestible fluid flow to the nozzle; and a fluid capacity between the upstream valve and the nozzle, the fluid capacity including fluid capacity within the nozzle; an actuator coupled to the plunger valve for movement of the plunger valve through its range of positions by actuation of the actuator; a controller coupled to the upstream valve and to the actuator, the upstream valve closable by the controller to dispense a known volume of comestible fluid from the nozzle in the at least one open position of the plunger valve, the known volume of comestible fluid being substantially equal to the fluid capacity.
- 59. The dispenser as claimed in claim 58, further comprising at least one additional upstream valve in fluid communication with the nozzle and corresponding to at least one additional fluid capacity between the upstream valve and the nozzle, each additional fluid capacity including fluid capacity within the nozzle, the controller being coupled to each additional upstream valve for selective control thereof to dispense different known volumes of comestible fluid from the nozzle in the at least one open position of the plunger valve, each different known volume of comestible fluid being substantially equal to a respective one of the additional fluid capacities.
- 60. The dispenser as claimed in claim 45, further comprising:an actuator coupled to the plunger valve for movement of the plunger valve through its range of positions by actuation of the actuator; and a trigger sensor coupled to the actuator for controlling movement of the actuator, the trigger sensor responsive to presence of a receiving vessel near the nozzle.
- 61. The dispenser as claimed in claim 60, wherein the trigger sensor is coupled to the actuator via a controller.
- 62. The dispenser as claimed in claim 45, further comprising:an actuator coupled to the plunger valve for movement of the plunger valve through its range of positions by actuation of the actuator; and a shutoff sensor coupled to the actuator for controlling movement of the actuator, the shutoff sensor responsive to removal of a receiving vessel from the nozzle.
- 63. The dispenser as claimed in claim 62, wherein the trigger sensor is coupled to the actuator via a controller.
- 64. The dispenser as claimed in claim 45, further comprising:an ultraviolet light generator; and an ultraviolet light transmitter extending from the ultraviolet light generator to a position upon the nozzle for transmitting ultraviolet light to a surface of the nozzle.
- 65. The dispenser as claimed in claim 64, wherein the ultraviolet light transmitter is one of a light pipe and a fiber optic line.
- 66. The dispenser as claimed in claim 45, wherein the nozzle and the plunger valve are shaped to radially dispense comestible fluid in substantially all radial directions from the nozzle.
- 67. A method of dispensing a comestible fluid, comprising the steps of:providing a nozzle with an interior surface thereof at least partially defined by a movable wall having a fluid-tight seal; maintaining comestible fluid in a fluid line at a first pressure, the fluid line terminating at the nozzle closed against flow of comestible fluid therethrough; moving the movable wall and seal to a different position in the nozzle to lower pressure in the fluid line to a second pressure by enlarging a cavity defined in the nozzle; and opening the nozzle to permit flow of the comestible fluid through the nozzle substantially at the second pressure.
- 68. The method as claimed in claim 67, wherein the surface is a surface of a valve movable within the nozzle.
- 69. The method as claimed in claim 68, wherein the valve is in telescoping relationship with the nozzle.
- 70. The method as claimed in claim 68, further comprising the steps of:providing an actuator coupled to the valve; and moving the valve within the nozzle by actuation of the actuator.
- 71. The method as claimed in claim 67, wherein the nozzle has an internal chamber therein for receiving comestible fluid; and wherein the movable wall defines at least a portion of the internal chamber.
- 72. The method as claimed in claim 71, wherein the movable wall is coupled to an actuator for movement thereof.
- 73. The method as claimed in claim 71, wherein the movable wall is flexible, the wall being movable in different positions corresponding to different constrictive forces exerted upon the wall.
- 74. The method as claimed in claim 67, wherein the surface is moved through a range of positions in the nozzle to create a corresponding range of increasing cavity sizes and a range of decreasing fluid pressures within the cavity of the nozzle.
- 75. The method as claimed in claim 67, further comprising the steps of:initiating a timer substantially simultaneously with the step of opening the nozzle; and closing the nozzle when the timer reaches a predetermined time corresponding to an amount of comestible fluid dispensed from the nozzle.
- 76. The method as claimed in claim 68, further comprising the steps of:providing an actuator coupled to the valve; measuring pressure of comestible fluid within the fluid line; timing how long the nozzle is open; and actuating the actuator to move the valve after the nozzle has been opened for a predetermined time, the predetermined time being increasingly longer for increasingly lower pressures of comestible fluid within the fluid line.
- 77. The method as claimed in claim 67, wherein moving the movable wall and opening the nozzle are triggered by a sensor, the method further comprising the steps of:moving a receiving vessel into a dispensing position below the nozzle; and tripping the sensor substantially simultaneously with the step of moving the receiving vessel.
- 78. The method as claimed in claim 67, further comprising the steps of:moving a receiving vessel away from the nozzle; tripping a shutoff sensor substantially simultaneously with the step of moving the receiving vessel; and closing the nozzle to stop flow of comestible fluid through the nozzle.
- 79. The method as claimed in claim 67, further comprising the step of measuring a total amount of comestible fluid exiting the nozzle over a set period of time.
- 80. The method as claimed in claim 79, wherein the step of measuring a total amount of comestible fluid is performed by a flowmeter.
- 81. The method as claimed in claim 79, wherein the step of measuring a total amount of comestible fluid is performed by:measuring an amount of time the nozzle having a known nozzle opening is open; measuring comestible fluid pressure within the fluid line; determining an amount of fluid under the comestible fluid pressure exiting the nozzle opening per unit time; and determining an amount of fluid exiting the nozzle over the set period of time by multiplying the amount of fluid under the comestible fluid pressure exiting the nozzle opening per unit time by the amount of time the nozzle is open.
- 82. The method as claimed in claim 81, wherein the step of measuring a total amount of comestible fluid is performed over multiple fluid dispensing operations.
- 83. The method as claimed in claim 67, further comprising the step of closing a valve upstream of the nozzle prior to the step of opening the nozzle.
- 84. The method as claimed in claim 83, further comprising dispensing comestible fluid downstream of the valve after opening the nozzle.
- 85. The method as claimed in claim 84, wherein fluid pressure of comestible fluid exiting the nozzle decreases with time after the step of opening the nozzle.
- 86. The method as claimed in claim 67, further comprising the step of closing one of a plurality of valves upstream of the nozzle prior to the step of opening the nozzle, each of the plurality of valves corresponding to a different quantity of comestible fluid dispensed from the nozzle after the step of opening the nozzle.
- 87. The method as claimed in claim 86, further comprising dispensing comestible fluid downstream of the one of the plurality of valves closed.
- 88. The method as claimed in claim 67, further comprising the step of transmitting ultraviolet light from a source of ultraviolet light to a surface of the nozzle.
- 89. The method as claimed in claim 67, wherein the nozzle is part of a hand-held comestible fluid dispenser to which the fluid line is run.
- 90. The method as claimed in claim 67, further comprising the steps of:inserting the nozzle within a vessel prior to the step of opening the nozzle; filling the vessel with comestible fluid sufficiently to submerge a dispensing outlet of the nozzle; and maintaining the dispensing outlet submerged within dispensed comestible fluid in the vessel until the nozzle is closed.
- 91. A method of dispensing a comestible fluid, comprising the steps of:feeding comestible fluid at a first pressure to a nozzle closed by a valve within the nozzle; moving the valve between positions in the nozzle in which the valve is sealed at different locations in the nozzle to increase a chamber size within the nozzle and to lower pressure of the comestible fluid to a second pressure; opening the nozzle by moving the valve to an open position after the step of moving the valve to increase the chamber size; and dispensing comestible fluid from the nozzle substantially at the second pressure.
- 92. The method as claimed in claim 91, wherein the valve is in telescoping relationship with the nozzle, and wherein the step of moving the valve includes telescoping the valve within the nozzle.
- 93. The method as claimed in claim 91, wherein the valve has a range of closed positions within the nozzle defining a range of chamber sizes and corresponding comestible fluid pressures within the nozzle.
- 94. The method as claimed in claim 93, further comprising the steps of:timing how long the nozzle is in the open position to measure an amount of comestible fluid dispensed from the nozzle; and closing the nozzle by moving the valve to a closed position when a predetermined amount of time has elapsed.
- 95. The method as claimed in claim 93, further comprising the step of measuring comestible fluid pressure to calculate comestible fluid flow rate through the nozzle in the open position.
- 96. The method as claimed in claim 94, further comprising the step of calculating total comestible fluid flow from the nozzle by adding comestible fluid flow amounts dispensed from the nozzle in successive dispensing operations.
- 97. The method as claimed in claim 95, further comprising the step of calculating total comestible fluid flow from the nozzle by adding comestible fluid flow amounts dispensed from the nozzle in successive dispensing operations.
- 98. The method as claimed in claim 96, further comprising the step of closing the valve when a predetermined amount of measured comestible fluid has been dispensed from the nozzle.
- 99. The method as claimed in 91, further comprising the steps of:measuring comestible fluid flow rate through the nozzle via a flowmeter; and closing the nozzle to stop comestible fluid flow therethrough when a predetermined measured amount of comestible fluid has been dispensed from the nozzle.
- 100. The method as claimed in claim 99, wherein the flowmeter is located within the nozzle.
- 101. The method as claimed in claim 99, wherein the flowmeter is located upstream of the nozzle.
- 102. The method as claimed in claim 91, further comprising the step of closing a valve to cut comestible fluid supply to the nozzle prior to the step of opening the nozzle, fluid between the valve and the nozzle and fluid within the nozzle having a known quantity for dispense from the nozzle.
- 103. The method as claimed in claim 91, further comprising the steps of:providing an ultraviolet light generator and an ultraviolet light transmitter; generating ultraviolet light via the ultraviolet light generator; and transmitting the ultraviolet light from the ultraviolet light generator to surfaces of the nozzle via the ultraviolet light transmitter to sterilize the surfaces of the nozzle.
- 104. The method as claimed in claim 103, wherein the ultraviolet light transmitter is one of a light pipe and a fiber optic line.
- 105. The method as claimed in claim 91, further comprising the step of moving the nozzle to a receiving vessel prior to the step of opening the nozzle.
- 106. The method as claimed in claim 91, further comprising the steps of:inserting the nozzle within a vessel prior to the step of opening the nozzle; filling the vessel with comestible fluid sufficiently to submerge a dispensing outlet of the nozzle; and maintaining the dispensing outlet submerged within dispensed comestible fluid in the vessel until the nozzle is closed.
- 107. The method as claimed in claim 91, wherein the step of moving the valve is triggered by a trigger sensor positioned to detect presence of a receiving vessel beneath the nozzle.
- 108. The method as claimed in claim 91, further comprising the step of moving the valve to a closed position in response to removal of a receiving vessel from the nozzle.
- 109. The method as claimed in claim 108, wherein the step of moving the valve to a closed position is triggered by a shutoff sensor located on the nozzle.maintaining the dispensing outlet submerged within dispensed comestible fluid in the vessel until the nozzle is closed.
- 110. A method of dispensing a quantity of comestible fluid from a dispensing device with minimal foaming of the comestible fluid, the method comprising the steps of:receiving the quantity of comestible fluid at a first pressure within a chamber in a nozzle, the chamber being at least partially bounded by a surface of a plunger valve, the plunger valve defining a sliding seal within the nozzle; moving the plunger valve to increase a size of the chamber and to reduce pressure of the comestible fluid in the chamber to a second pressure; and moving the plunger valve further to open the nozzle and to dispense the comestible fluid from the nozzle substantially at the second pressure.
- 111. The method as claimed in claim 110, wherein the steps of moving the plunger valve include telescoping the plunger valve within a tubular-shaped portion of the nozzle.
- 112. The method as claimed in claim 110, further comprising the steps of:timing a length of time the nozzle is open; and moving the plunger valve to close the nozzle when a time has passed corresponding to a predetermined amount of comestible fluid dispensed from the nozzle.
- 113. The method as claimed in claim 110, further comprising the steps of:measuring comestible fluid pressure within the nozzle; transmitting fluid pressure information to a controller; timing how long the nozzle is open; determining comestible fluid flow rate through the nozzle; sending a signal from the controller to an actuator coupled to the plunger valve for closing the plunger valve when a time is reached corresponding to a desired amount of fluid dispensed from the nozzle.
- 114. The method as claimed in claim 113, wherein the step of measuring comestible fluid pressure is performed by a pressure sensor located at least partially within the nozzle.
- 115. The method as claimed in claim 113, wherein the step of measuring comestible fluid pressure is performed by a pressure sensor located upstream from the nozzle.
- 116. The method as claimed in claim 110, further comprising the step of measuring an amount of comestible fluid flow from the nozzle.
- 117. The method as claimed in claim 116, wherein the amount of comestible fluid flow from the nozzle is the sum of multiple comestible fluid dispenses.
- 118. The method as claimed in claim 110, further comprising the steps of:measuring flow rate of comestible fluid through the nozzle; transmitting at least one signal representing the flow rate to a controller; calculating an amount of time required for a desired quantity of comestible fluid to be dispensed from the nozzle by dividing the desired quantity by the flow rate of the comestible fluid; sending a signal from the controller to an actuator coupled to the plunger valve for closing the plunger valve when a time is reached corresponding to a desired quantity of fluid dispensed from the nozzle.
- 119. The method as claimed in claim 118, wherein the step of measuring flow rate is performed by a flowmeter located on the nozzle.
- 120. The method as claimed in claim 118, wherein the step of measuring flow rate is performed by a flowmeter located upstream of the nozzle.
- 121. The method as claimed in claim 110, further comprising the steps of:providing a valve upstream of the nozzle; closing the valve upstream of the nozzle prior to the step of moving the plunger valve further to open the nozzle, comestible fluid in the nozzle and between the valve and the nozzle having a known quantity, thereby dispensing the known quantity of comestible fluid from the nozzle.
- 122. The method as claimed in claim 110, further comprising the steps of:generating ultraviolet light in a location remote from a surface of the nozzle; and transmitting the ultraviolet light to the surface of the nozzle via at least one ultraviolet light transmitter.
- 123. The method as claimed in claim 110, further comprising the step of moving the nozzle to a receiving vessel prior to the step of moving the plunger valve further to open the nozzle.
- 124. The method as claimed in claim 110, further comprising the steps of:inserting the nozzle within a vessel prior to the step of moving the plunger valve further to open the nozzle; filling the vessel with comestible fluid sufficiently to submerge a dispensing outlet of the nozzle; and maintaining the dispensing outlet submerged within dispensed comestible fluid in the vessel until the nozzle is closed.
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Date |
Country |
871075 |
Jun 1979 |
BE |
2329182 |
Jan 1975 |
DE |
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DE |
3435725 |
Apr 1986 |
DE |
3718426 |
Dec 1987 |
DE |
3718893 |
Dec 1988 |
DE |
4102875 |
Aug 1992 |
DE |
0080571 |
Jun 1983 |
EP |
0173031 |
Mar 1986 |
EP |
0204899 |
Dec 1986 |
EP |
0274370 |
Jul 1988 |
EP |
0289213 |
Nov 1988 |
EP |
0322729 |
Jul 1989 |
EP |
0383495 |
Aug 1990 |
EP |
0 861 801 |
Feb 1998 |
EP |
0861801 |
Sep 1998 |
EP |
0867219 |
Sep 1998 |
EP |
2134142 |
Sep 1999 |
ES |
1261384 |
Jan 1972 |
GB |
2000485 |
Jan 1979 |
GB |
2170781 |
Aug 1986 |
GB |
2236736 |
Apr 1991 |
GB |
2283299 |
May 1995 |
GB |
2307975 |
Jun 1997 |
GB |
8230989 |
Sep 1996 |
JP |
10194393 |
Jul 1998 |
JP |
11171297 |
Jun 1999 |
JP |
9947451 |
Sep 1999 |
WO |