The present disclosure relates to footwear, and more particularly to rapid-entry footwear having an energy set zone.
Whether due to inconvenience or inability, donning and doffing of shoes, including tying or otherwise securing the same, may be undesirable and/or present difficulties to some individuals. The present disclosure addresses this need.
An example rapid-entry shoe of the present disclosure comprises a sole portion and an upper coupled to the sole portion, the upper comprising a collapsible rear portion.
In example embodiments, the collapsible rear portion has an open configuration and a closed configuration. In the open configuration, an example collapsible rear portion is collapsed to facilitate donning and doffing of the rapid-entry shoe, while in the closed configuration, an example collapsible rear portion is uncollapsed to facilitate retention of the rapid-entry shoe.
In example embodiments, the collapsible rear portion comprises an energy set zone that is configured to bias the collapsible rear portion toward the closed configuration. In example embodiments, the energy set zone comprises an energy activated material, and in some such embodiments, an energy resistant carrier material.
Methods of making a rapid-entry shoe are also disclosed herein. An example method can comprise a step of providing a sole portion and providing an upper for coupling to the sole portion, the upper comprising a collapsible rear portion, the collapsible rear portion comprising an energy set zone, and the energy set zone comprising an energy activated material. An example method can still further comprise a step of energy setting the energy activated material such that the energy set zone exhibits an increased hardness or resiliency to bias the collapsible rear portion from a collapsed configuration toward an uncollapsed configuration.
The accompanying drawings may provide a further understanding of example embodiments of the present disclosure and are incorporated in, and constitute a part of, this specification. In the accompanying drawings, only one rapid-entry shoe (either a left shoe or a right shoe) may be illustrated, however, it should be understood that in such instances, the illustrated shoe may be mirror-imaged so as to be the other shoe. The use of like reference numerals throughout the accompanying drawings is for convenience only, and should not be construed as implying that any of the illustrated embodiments are equivalent. The accompanying drawings are for purposes of illustration and not of limitation.
Example embodiments of the present disclosure are described in sufficient detail in this detailed description to enable persons having ordinary skill in the relevant art to practice the present disclosure, however, it should be understood that other embodiments may be realized and that mechanical and chemical changes may be made without departing from the spirit or scope of the present disclosure. Thus, this detailed description is for purposes of illustration and not of limitation.
For example, unless the context dictates otherwise, example embodiments described herein may be combined with other embodiments described herein. Similarly, references to “example embodiment,” “example embodiments” and the like indicate that the embodiment(s) described may comprise a particular feature, structure, or characteristic, but every embodiment may not necessarily comprise the particular feature, structure, or characteristic. Moreover, such references may not necessarily refer to the same embodiment(s). Any reference to singular includes plural embodiments, and any reference to plural includes singular embodiments.
Any reference to coupled, connected, attached or the like may be temporary or permanent, removeable or not, non-integral or integral, partial or full, and may be facilitated by one or more of adhesives, stitches, hook and loop fasteners, buttons, clips, grommets, zippers and other means known in the art or hereinafter developed.
As used herein, the transitional term “comprising”, which is synonymous with “including,” “containing,” or “characterized by,” is inclusive or open-ended and does not exclude additional, unrecited elements or method steps. The transitional phrase “consisting of” excludes any element, step, or ingredient not specified in the claim. The transitional phrase “consisting essentially of” limits the scope of a claim to the specified materials or steps “and those that do not materially affect the basic and novel characteristic(s)” of the claimed invention.
No claim limitation is intended to invoke 35 U.S.C. 112 (f) or pre-AIA 35 U.S.C. 112, sixth paragraph or the like unless it explicitly uses the term “means” and includes functional language.
In describing example embodiments of the rapid-entry footwear, certain directional terms may be used. By way of example, terms such as “right,” “left,” “medial,” “lateral,” “front,” “back,” “forward,” “backward,” “rearward,” “top,” “bottom,” “upper,” “lower,” “up,” “down,” and the like may be used to describe example embodiments of the rapid-entry footwear. These terms should be given meaning according to the manner in which the rapid-entry footwear is most typically designed for use, with the rapid-entry footwear on a user's foot and with the user's shod foot disposed on or ready for placement on an underlying surface. Thus, these directions may be understood relative to the rapid-entry footwear in such use. Similarly, as the rapid-entry footwear is intended primarily for use as footwear, terms such as “inner,” “inward,” “outer,” “outward,” “innermost,” “outermost,” “inside,” “outside,” and the like should be understood in reference to the rapid-entry footwear's intended use, such that inner, inward, innermost, inside, and the like signify relatively closer to the user's foot, and outer, outward, outermost, outside, and the like signify relatively farther from the user's foot when the rapid-entry footwear is being used for its intended purpose. Notwithstanding the foregoing, if the foregoing definitional guidance is contradicted by an individual use herein of any of the foregoing terms, the term should be understood and read according to the definition that gives life and meaning to the particular instance of the term.
As used herein, unless the context dictates otherwise, a “rapid-entry shoe” refers to an athleisure shoe, a casual shoe, a formal shoe, a dress shoe, a heel, a sports/athletic shoe (e.g., a tennis shoe, a golf shoe, a bowling shoe, a running shoe, a basketball shoe, a soccer shoe, a ballet shoe, etc.), a walking shoe, a sandal, a boot, or other suitable type of shoe. Additionally, a rapid-entry shoe can be sized and configured to be worn by men, women, or children.
As used herein, unless the context dictates otherwise, a “sole portion” of a rapid-entry shoe refers to an outsole or portions thereof, a midsole or portions thereof, an insole or portions thereof, a wedge or portions thereof, or other suitable structure disposed between and/or adjacent to the foregoing parts of a rapid-entry shoe.
In general, while terms like “energy set” and “energy activated” are used throughout in describing example embodiments, any materials (e.g., threads) that can be selectively activated by an external energy source, for example, by heat (i.e., thermal set, thermal activated), laser, light (visible and invisible spectrums), acoustic energy and/or the like are within the scope of the present disclosure.
Disclosed herein, in accordance with example embodiments, is a rapid-entry shoe comprising a sole portion and an upper coupled to the sole portion, the upper comprising a collapsible rear portion.
In accordance with example embodiments of the present disclosure, the collapsible rear portion has an open configuration and a closed configuration. In example embodiments, in the open configuration, the collapsible rear portion is collapsed (and a shoe opening expanded) to facilitate donning and doffing of the rapid-entry shoe. In example embodiments, in the closed configuration, the collapsible rear portion is uncollapsed (and a shoe opening no longer expanded) to facilitate retention of the rapid-entry shoe.
In accordance with example embodiments of the present disclosure, the collapsible rear portion comprises one or more energy set (e.g., thermal set) zones.
In example embodiments, and with reference to
In accordance with example embodiments of the present disclosure, the energy set zone comprises an energy activated material (e.g., a heat activated material such as a thread). In example embodiments, the energy activated material comprises a material that, upon application of an external energy source, is characterized by an increased hardness or resiliency. In this regard, the increased hardness or resiliency of an energy set zone can be sufficient to bias the collapsible rear portion from a collapsed configuration toward an uncollapsed configuration.
In example embodiments, such a change in hardness or resiliency can be directed along a single axis or within a single plane (e.g., to the exclusion of one or more other axes or planes), for example, by controlled orientation of an energy activated material configured to exhibit change along a single axis or within a single plane.
In example embodiments, an energy activated material according to the present disclosure comprises a bonding material that melts at a predetermined temperature and fuses to surrounding materials such as adjacent yarns, fibers or adjacent structures. Such bonding materials include, for example, yarns with threads made of low melt polyamides, co-polyamides, low melt polyesters, co-polyesters and the like. In example embodiments, energy activated materials comprise a textile material, whether natural or synthetic. Other energy activated materials include thermal shrink threads. Energy activated materials can inherently comprise any of the foregoing properties or energy activated additives can be applied as sprays or dips.
In example embodiments, the energy set zone 140 is a portion of the upper 110 selectively activated by heat. In example embodiments, the energy set zone 140 is a portion of the upper 110 selectively embroidered or laminated with the energy activated material. By way of non-limiting example, EVA can be laminated to lycra and the press formed to create an energy set zone 140.
In accordance with example embodiments of the present disclosure, and with continued reference to
To be clear, a surrounding portion 114 of the upper 110 can be devoid of any energy activated material. Alternatively, a surrounding portion 114 of the upper 110 can be comprised of an energy activated material that is masked (and not activated). Further, a surrounding portion 114 of the upper 110 can be comprised of an energy activated material having a substantially higher activation temperature. Still further, a surrounding portion 114 of the upper 110 can be comprised of an energy activated material in a substantially reduced amount. While example surrounding portions are labeled only in
The surrounding portion 114 of the upper 110 can thus provide a window or other space (or a plurality of the foregoing) into which the energy set zone 140 can collapse when in an open configuration.
In accordance with example embodiments of the present disclosure, in addition to an energy activated material, the energy set zone further comprises an energy resistant carrier material (e.g., a thermal resistant material such as a thread). In example embodiments, the energy activated material and the energy resistant carrier material are woven, stitched, bonded or otherwise coupled or adjacent together.
In accordance with example embodiments of the present disclosure, and with reference now to
In example embodiments, each ridge of a plurality of ridges 144 can be comprised of a distinct energy activated material and be separated from each other by a plurality of neutral zones 146. Each neutral zone of the plurality of neutral zones 146 can be comprised of a distinct energy resistant carrier material. In this regard, the plurality of neutral zones 146 can be configured to resiliently compress, stretch and/or fold to thereby permit the plurality of ridges 144 to move relative to each other to thereby facilitate transitioning between an open configuration and a closed configuration. Stated another way, the neutral zones 146 (not unlike a surrounding portion of an upper, discussed supra) can thus provide a space into which the ridges 144 can collapse when in an open configuration.
In accordance with example embodiments of the present disclosure, an energy set zone can be located exclusively on an inner upper surface, on an outer upper surface, or between inner and outer upper surfaces. In example embodiments, an energy set zone forms and extends completely from an inner to an outer upper surface.
In accordance with example embodiments of the present disclosure, an energy set zone extends from a lateral or a medial side of the upper partially around the collapsible rear portion (i.e., does not extend to the opposite side). In this regard, a single energy set zone on a single side of an upper can bias the collapsible rear portion.
Alternatively, a single or multiple energy set zones on opposite sides of an upper can combined to bias the collapsible rear portion. Thus, in accordance with example embodiments of the present disclosure, an energy set zone extends from a medial side of the rapid-entry shoe to a lateral side of the rapid-entry shoe. In example embodiments, an energy set zone is horseshoe or arc shaped.
More broadly, an energy set zone as described herein can comprise patterns of one or more elliptical, non-elliptical, or seemingly random shapes.
As used herein, an “elliptical” shape refers to any shape that generally lacks a point where two lines, curves, or surfaces converge to form an angle. For example, an “elliptical” shape encompasses traditional Euclidian geometric shapes such as circles and ellipses, as well as other non-angular shapes (that lack any angles), even if those shapes do not have designations common in Euclidian geometry.
As used herein, a “non-elliptical” shape refers to any shape that includes at least one point where two lines, curves, or surfaces converge to form an angle. For example, a “non-elliptical” shape encompasses traditional Euclidian geometric shapes such as triangles, rectangles, squares, hexagons, trapezoids, pentagons, stars, and the like as well as other shapes that have at least one angle even if those shapes do not have designations common in Euclidian geometry.
The accompanying drawings illustrate various patterns and upper locations for energy set zones according to the present disclosure.
In example embodiments, and with reference to
With reference to
In example embodiments, and now with reference to
In example embodiments, and turning now to
Still other example embodiments are contemplated. For example, and with reference to
With reference to
Finally, and with reference to
A method of making a rapid-entry shoe is also contemplated herein. Such a method can generally comprise providing a sole portion and providing an upper for coupling to the sole portion, the upper comprising a collapsible rear portion, the collapsible rear portion comprising an energy set zone, and the energy set zone comprising an energy activated material.
In example embodiments, such a method can comprise a step of energy setting (e.g., heat setting) an energy activated material such that the energy set zone exhibits an increased hardness or resiliency to bias the collapsible rear portion from a collapsed configuration toward an uncollapsed configuration.
In example embodiments, the energy setting step comprises targeted heating of the energy activated material, while in other embodiments the energy setting step comprises masking and untargeted heating of the energy activated material. In example embodiments, the energy setting step occurs before or during a step of lasting the rapid-entry shoe. Stated differently, in example embodiment, the energy setting step does not occur after a step of lasting, for example, by adhering a polymer and/or metallic deformable element to an already-lasted upper.
It will be apparent to those skilled in the art that various modifications and variations can be made in the present disclosure without departing from the spirit or scope of the disclosure. Thus, it is intended that the embodiments described herein cover the modifications and variations of this disclosure provided they come within the scope of the appended claims and their equivalents.
Numerous characteristics and advantages have been set forth in the preceding description, including various alternatives together with details of the structure and function of the devices and/or methods. The disclosure is intended as illustrative only and as such is not intended to be exhaustive. It will be evident to those skilled in the art that various modifications can be made, especially in matters of structure, materials, elements, components, shape, size and arrangement of parts including combinations within the principles of the invention, to the full extent indicated by the broad, general meaning of the terms in which the appended claims are expressed. To the extent that these various modifications do not depart from the spirit and scope of the appended claims, they are intended to be encompassed therein.
This application is a continuation of, claims priority to and the benefit of PCT Serial No. PCT/US23/67244 filed May 19, 2023 and entitled “RAPID-ENTRY FOOTWEAR HAVING AN ENERGY SET ZONE.” PCT Serial No. PCT/US23/67244 claims the benefit of U.S. Provisional Patent Application No. 63/343,692, filed May 19, 2022 and entitled “RAPID-ENTRY FOOTWEAR HAVING A THERMAL SET ZONE.” All of the aforementioned applications are incorporated herein by reference in their entireties.
Number | Date | Country | |
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63343692 | May 2022 | US |
Number | Date | Country | |
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Parent | PCT/US23/67244 | May 2023 | WO |
Child | 18948722 | US |