The present invention relates to improvements in the performance and durability of watercraft such as boats, ships, tankers, etc. through the use of hull sheaths, foam layer buoyancy, water filled open cylinder stabilizing of crafts, and moveable pontoon adjustments to buoyancy and stability. No art was located that disclosed double sheath hull covering configurations.
Maklezow, in US application 20040149197, describes an integrated, compartmentalized, water impermeable hull that is constructed of a plurality of lengthwise tubes sandwiched between two support layers. The tubes are parallel and in contact, each with at least one other. They are not intended to be filled with water nor open to the ambient water.
Many unsinkable structures are provided with inflatables for temporary remediation until rescue or repair can be effected. Examples include U.S. Pat. Nos. 6,758,158, 6,550,415, 6,431,108, and 6,408,782. Wenstob et al. in U.S. Pat. No. 4,919,067 uses a combination of rigid and reversibly inflatable pontoons for both unsinkability and self-righting. The system is permanent and reusable.
Jones, et al., in U.S. Pat. No. 4,541,356 describes a multihull vessel capsize prevention device including first and second tubes disposed longitudinally along the lower portion of the keel of the vessel through which seawater flows during the sailing of the vessel. Each of the tubes includes forward and rearward watertight valves. The mass of the water within the tubes serves to prevent capsize about one of the outriggers of the vessel. These cylinders are used for a multihull craft and not in conjunction with other stabilizing means such as pontoons or sealed foam layers. Further they are not adjacent the hull but attached at a distance below the multihull craft.
Seidel in U.S. Pat. No. 6,327,988 describes a watercraft with multiple buoyancy chambers in the deck of the craft. Under normal operation each chamber is filled with air. In case of a breach or other high risk situation, chambers then are filled with a closed cell foam to counteract any loss in buoyancy. Hence the foam is used only during periods of emergency and is dependent on the foam producing mechanism working in a timely fashion during an emergency in order to be effective.
Berg, et al., in US application 20020092453 describe a rolling multiple cover assembly for a barge. The use of multiple covers prevents damage to the cargo should one of the covers become damaged. The covers are to insure protection of the barge cargo and do not provide protection to the barge itself per se neither above nor below the water.
Hill, et al. in US application 20030084834 describes an apparatus for protecting a hull of a watercraft that includes a waterproof shroud of flexible sheet material suspended from a collar which is floatable. This single shroud appears to be intended to provide a protective enclosure during mooring and not during use of the craft.
Rice in U.S. Pat. No. 6,755,142 and US application 20030121463 describes a modular pontoon system made of air filled modules combined to form a single pontoon. There is no suggestion to fill the modules with foam.
Trepanier in US applications 20040079270 and 20040040488 describes a pontoon shell filled with multiple segments of filler that can be closed cell foam. It may also include a ballast section. No details are given as to methods of usage nor of attachment to watercraft.
None of the background art describes a moving hull sheath system. Neither does the art use sealed foam layers below the deck and/or cylinders open to the water attached to monohull craft. Hence there is considerable need for a method of rapid damage repair along with means for increased stability and ‘unsinkability’.
The present invention provides for more rapid self-repair of hull damage through the use of a double sheath construct of water impermeable material. Each sheath can be rotated in a direction opposite to the other in order to provide two layers of undamaged sheath material to cover and seal any damaged area while more permanent repairs are made. In one embodiment, the sheaths are mounted on spindles at each end above the waterline.
Further the novel unsinkable and self-repairing watercraft of this invention is fitted on each side with at least one pontoon-like sealed foam structure made with a water impervious coating layer. In one embodiment these structures are attached by moving telescoping arms that can adjust the location of the structures with respect to the height, the width, and the length of the craft in order to maintain the craft in an upright position.
Since the at least two pontoon-like structures included in the present invention are independently moveable by attached telescoping arms, they provide a means to adjust for changes in buoyancy and lift to the craft or parts of the craft.
A cleaning system can be placed on the hull sheaths and/or the pontoon-like structures. It can be automated with vertical and horizontal movement adjustments along the outsides of the structures and the outside sheath. This system will reduce the likelihood of sheath and hull breaches due to normal use.
Furthermore, the present invention provides a cleaning mechanism that can be automated for scheduled and/or continuous cleaning of the sheath material. The mechanism travels in both horizontal and vertical modes along the outsides of the craft as required for optimal maintenance.
An additional feature of an embodiment of this invention includes at least one open cylinder at the inside bottom of the craft or beneath the hull to provide additional stability to the craft. The one to three or more double walled cylinders can be opened or closed at both ends while filled with the ambient water.
Further, above the cylinder(s), approximately at the water line is a layer of sealed foamed material that does not absorb any significant amount of water even if submerged for extended periods of time at depths of 60-100 feet of water. For maximizing stability, the craft contains this layer of sealed foam beneath the main deck at the level of the waterline present when the craft is at rest in calm water.
Hence this invention provides for improvements over the present state of watercraft in self-repair and in self-cleaning. These improvements can be accomplished manually or in an automated fashion through the use of sensor feedback, computer controls, and robotic attachments.
This invention provides in a novel way for more rapid self-repair than in presently known watercraft.
Further, this invention can be adapted to retro fit some present day watercraft for improvements in stability, in maintenance, and/or in repair.
The present invention provides for more rapid self-repair of hull damage through the use of a double sheath construct of water impermeable material. Each sheath can be rotated in a direction opposite to the other in order to provide two layers of undamaged sheath material to cover and seal any damaged area while more permanent repairs are made. The sheaths may be made of any flexible and easily handling material such as certain rubbers e.g. fiber or steel reinforced rubbers, sealed foams, and resilient metal foils. They are thin enough to be rolled onto spindles for storage and for use. It is envisioned that sheaths for typical use will range from about one half to two inches in thickness. Lightweight materials are preferred for ease of transport and ease of rolling onto the axles or spindles.
In one embodiment, the sheaths are mounted on spindles at each end above the waterline. While these spindles can be mounted on the main deck, it is often preferable to have them mounted above the waterline on a lower deck along with maintenance equipment such as for cleaning and repair tasks. Both automated and manual systems of maintenance equipment can be provided depending on the optimal needs of any given craft. Spare rolls of the sheath material can be stored in the watercraft in order to allow for ease of replacement of a roll with sheath material that has been extensively damaged and that can not be fully and/or rapidly repaired in situ.
The double sheath configuration requires two spindles on either side of the craft. The inner sheath is rolled onto the pair of spindles closer to the sides of the craft, whereas the outer sheath is rolled onto the inner placed spindles that are further from the sides of the craft. In situ maintenance work on the inner sheath is most easily accomplished in the area near the spindle locations. However, it is reasonably expected that more maintenance work will be needed for the outer sheath due to the outer sheath's constant exposure to the elements such as marine minerals and sea life. Hence in addition to maintenance work near the spindle locations, an external cleaning and/or minor repair system can be provided.
Furthermore, the present invention provides an optional cleaning mechanism that can be automated for scheduled and/or continuous cleaning of the sheath material. The mechanism can travel in both horizontal and vertical modes along the outsides of the craft as required for optimal maintenance. Also depicted in
The cleaning system can be placed on the hull sheaths and/or pontoon-like structures attached to the craft as described in greater detail below. In the automated embodiment, the system is equipped with a means for vertical and horizontal movement adjustments along the outsides of the structures and/or the outside sheath. The combination of a mobile cleaning system and the rolling of the sheaths in opposite directions at a predetermined speed and/or intervals allows for optimal cleaning, maintenance, and/or minor repair in a continuous fashion. This system reduces the likelihood of sheath and hull damage due to normal use.
While the above described double sheath construct (as seen in
Newly made craft preferably are made, as much as feasible, from lightweight materials such as fiberglass. Exposed surfaces may be sealed with sealed foam or polymeric material in a fashion as described by this same inventor in U.S. Pat. No. 5,630,895. U.S. Pat. No. 5,630,895 is therefore incorporated herein en toto by reference. Briefly, surfaces and surfaces of foams are sealed by a method to fuse polymeric fibers in situ into a highly weather resistant, seamless covering layer comprising:
The watercraft is propelled in any known fashion. Given the environmental and energy concerns of the present day, it is preferred that the energy to run and to propel the craft comes from renewable energy sources. Generators are powered by solar energy, wind energy, and/or hydro energy as known in the art. For example, U.S. Pat. No. 6,293,835 describes useful turbines powered by wind and/or wave motion. The craft may be fitting with sail riggings if so desired. One preferred embodiment uses high rpm electrical aircraft engines such as with propeller propulsion. Thrust direction can be changed through adjustment of vent size and direction or propeller angle. In a propeller embodiment, the propeller(s) is mounted on the aft section of the craft above the waterline. One or more underwater propellers with variable thrust direction capacity are optionally provided to help with steering and for slower travel such as when needed in ports. Some of the other recent prior art describing such environmentally friendly methods of propulsion include U.S. Pat. Nos. 6,036,443, 6,128,903, 6,155,892, 6,253,700, 6,341,571, 6,561,856, 6,887,115, 6,902,447, 6,953,000, 7,047,902, 7,052,339, and US applications 20060112691, 20050269821, 20050215129, 20050025624, 20040202905, 20030077493, and 20020182946.
The number of levels present in the watercraft of this invention vary according to the needs of the embodiments. In some embodiments, multiple levels are above the waterline [as seen in
The sealed foam is preferably sealed according to the method of U.S. Pat. No. 5,630,895 as described above. Sealed foam preferred for use will have a support capacity of at least one ton per cubic meter. However, this varies according to the density of the foam and the method of manufacture. Some applications do not need as much support capacity.
Tests on 100-120 kilo blocks of foam sealed according to the method of U.S. Pat. No. 5,630,895 were conducted by submergence under heavy weights at 60 to 100 feet of water for about a year. Different sets of blocks were enclosed in different materials such as plastic foil, metal foil, wood, etc. One set of blocks was not enclosed at all. Upon removal of the heavy weights, all blocks rapidly popped up to the surface of the water. Unenclosed or poorly enclosed blocks showed adverse signs of prolonged exposure to typical waterway conditions such as from plant and animal life, mineral deposits, and so on. All blocks showed less than half a kilo of water absorption despite the length of time and depth of exposure.
Along with the sealed foam layer, the watercraft of this invention have an attached cylinder or cylinders able to be opened to the water at both ends and located below the waterline. The at least one cylinder extends from the fore section to the aft section with ends attached to the craft at the fore and aft sections. The doors for opening the ends are optionally hydraulically operated. One embodiment of such a cylinder's placement is depicted in
Another embodiment is seen in
Other embodiments of cylinder [11] placement are seen in
Any appropriately water impermeable, sturdy and durable materials are used for the cylinders such as aluminum, steel, rubber, etc. A preferred embodiment has the cylinders double walled with a layer of sealed foam between the two walls. For ease of placement and better maintenance of integrity, the sealed foam is preferably present in multiple, independently sealed segments.
The watercraft of this invention can further include at least one pontoon-like structure on either side of the craft. Some embodiments of the craft have a single hull structure as seen in
The pontoon-like structures along the sides of the watercraft are typically about two thirds the length of the craft. They have the general shape of a torpedo. However, for certain applications, the lower section of the pontoon-like structure is shaped like a ski. The pontoon-like structures are filled with a foam sealed by the method of U.S. Pat. No. 5,630,895 as described above. Preferably, the structures are filled with independently sealed pieces of foam. One preferred embodiment has side-by-side multiple pieces of sealed foam extending the length of the pontoon-like structure and encased in a water resistant covering layer. In another embodiment, the pontoon-like structures have double sheath constructs similar to that present on the hull of the watercraft depicted in
Attachment of the pontoon-like structures to the craft is through telescoping arms mounted on towers on the deck with crane-like mechanisms. The tower tops are well above the axles or spindles needed for the rolls of sheaths so as not to interfere with the motion of the rolls of sheaths and maintenance thereof. The arms help in moving the pontoon-like structures around as needed, for instance up and down to help in maintaining balance and stability during turns. Further, the mobility of the pontoons can help prevent capsizing of the craft when the pontoon-like structures are moved in an appropriate fashion. With appropriate ballast means included in the craft construction, the pontoon-like structures can be part of a self-righting system similar to that described in U.S. Pat. No. 4,919,067 by Wenstob.
Another use for the moving arms is seen in some applications. In these applications, the bottoms of the pontoon-like structures are more like skis in shape. With high thrust from the propulsion system, the pontoon-like structures are lowered into the water resulting in raising of the craft slightly above the water level and forward motion occurs balanced on the ski shaped pontoon-like structure. Final speed achieved will be the result of the combination of effects from load weight distribution of the craft, changes in drag, changes in buoyancy, and changes in speed.
Some watercraft can be retrofitted with pontoon-like structures of this invention. The tower cranes with telescoping arms can serve additional functions during a retrofit. For instance, the arms can help in the placement of temporary patches for hull punctures or breaches, such as sealing rubber gaskets or magnetically held metal plates. Further, these arms can temporarily secure them against the hull until more effective sealing can be achieved. Several patents suggest various means for hull patching that could benefit from the presence of a moveable arm system. They include, among others, U.S. Pat. Nos. 5,927,223, 5,782,196, 5,162,064, and 5,245,941.
In combination, the pontoon-like structures along with the layer of sealed foam at or just above the waterline level and the open cylinder(s) below the waterline provide for improved stability, unsinkability, and resistance to capsizing. This is further enabled by the double sheath self-repair system that better maintains hull integrity and eliminates or greatly reduces influences that would cause risks for sinking.
The embodiments described above and in the claims that follow are illustrative of the novel features of this invention. Although the preferred embodiments of the present invention have been fully described with reference to the accompanying drawings, various changes and modifications are apparent to those skilled in the art. Such changes and modifications are to be understood as within the scope of the present invention as defined by the appended claims, unless they depart therefrom.
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Number | Date | Country |
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2-262492 | Oct 1990 | JP |