Rapid transfer port

Information

  • Patent Grant
  • 6779567
  • Patent Number
    6,779,567
  • Date Filed
    Monday, March 18, 2002
    24 years ago
  • Date Issued
    Tuesday, August 24, 2004
    22 years ago
Abstract
A transfer port apparatus (10) is provided to enable a worker to transfer one or more objects through a sealed passageway provided in the apparatus (10) from one sealed chamber into another sealed chamber. Transfer port apparatus (10) is adapted to be coupled to a movable canister (12) and a stationary isolator (16). Expandable airtight seals (72, 120) are deflated, doors (30, 40) are removed and an object (20) is transferred into the airtight clean working environment established in the isolator (16) through the sealed passageway established in transfer port apparatus (10) following coupling of canister (12) to isolator (16) using transfer port apparatus (10). After the object (20) is moved, doors (30, 40) are replaced and expandable airtight seals (72, 120) are inflated creating a substantially airtight seal. Movable canister (12) can be uncoupled from the transfer port apparatus (10).
Description




BACKGROUND AND SUMMARY OF THE INVENTION




The present invention relates to a transfer port apparatus and method of transferring objects through a transfer conduit from a canister into an isolation chamber. In particular, the present invention relates to an apparatus and method for establishing airtight sealed connections in a transfer conduit provided in a transfer port apparatus.




In industries which require working in a space, isolated from the external atmosphere, i.e., a sealed confinement enclosure, it is customary to operate the input and the output of the different products and apparatus by means of containers connected to the enclosure with a double-door, sealed transfer device. The industries concerned with this technology are, in particular, the pharmaceutical, medical, food-stuffs and nuclear industries etc.




It is known to provide isolation chambers or “clean rooms” to provide an aseptic or sterile environment for various purposes. In clean rooms, elaborate precautions are taken to reduce dust particles and other contaminants in the air. The pharmaceutical industry uses the sterile environment provided by the isolating chambers for conducting experiments and tests and for manufacturing drugs. The electronics industry uses clean rooms to manufacture various type of electrical components. Because the clean room must be kept aseptic or sterile in order for the experiments and the testing or manufacturing procedures to be effective, it is desirable to reduce the likelihood that contaminants will be transferred into the isolation chamber. Therefore, problems arise when items must be transferred from a non-sterile environment outside the isolation chamber into the isolation chamber.




A transfer port apparatus and method is disclosed in U.S. Pat. No. 5,425,400 to Szatmary, which disclosure is hereby incorporated by reference herein. See also the disclosure in U.S. Pat. Nos. 4,494,586; 4,747,601; 5,263,521; 5,588,473; 5,700,043; 5,226,781; and 4,897,963, which disclosures are also hereby incorporated by reference herein.




In accordance with the present invention, a transfer port apparatus is provided to enable material to be transferred from an isolation chamber in an isolator to a canister chamber in a mobile canister. The transfer port apparatus includes a canister portion formed to include a canister passageway and adapted to be coupled to the canister to place the canister passageway in communication with the canister chamber formed in the canister, and an isolator portion formed to include an isolator passageway and adapted to be coupled to the isolator to place the isolator passageway in communication with the isolation chamber formed in the isolator.




A latch is arranged to couple the canister portion to the isolator portion to place the canister passageway in communication with the isolator passageway to establish a transfer conduit through the canister and isolator portions to enable material to be transferred between the canister chamber and the isolation chamber through the transfer conduit. A removable conduit closure is arranged to lie in and occlude the transfer conduit. The canister portion includes a seal support and an expansible seal member mounted on the seal support and arranged to move relative to the seal support from a contracted position to an expanded position to establish a substantially airtight sealing engagement with the removable conduit closure.




In preferred embodiments, wherein the expansible seal member includes an inner ring configured to mate with and seal against the removable conduit closure upon insertion of the removable conduit closure into the canister passageway formed in the canister portion. The transfer port apparatus further includes a pneumatic system for passing a pressurized fluid through an air conduit formed in the seal support to a fluid-receiving space provided between the seal support and the inner ring to move the inner ring away from the seal support to the expanded position against the removable conduit closure.




The removable conduit closure includes a canister door sized to close the canister passageway and the inner ring is positioned to engage an outer surface of the canister door upon movement of the expansible seal member to the expanded position to establish a substantially airtight seal therebetween. The removable conduit closure further includes an isolator door sized to close the isolator passageway and arranged to lie adjacent to the canister door when the canister portion is coupled to the isolator portion.




The transfer port apparatus further includes a valve and conduit system for retaining the pressurized fluid in the fluid-receiving space to maintain the inner ring in the expanded position engaging the outer surface of the canister door upon decoupling of the canister portion and isolator portion while the canister door is positioned to close the canister passageway and the isolator door is positioned to close the isolator passageway. A valve is coupled to the air conduit formed in the seal support and configured to move between an opened position allowing flow of pressurized fluid into the air conduit to reach the inner ring and a closed position retaining pressurized fluid in the air conduit to maintain the inner ring in the expanded position. This system enables a user to inflate the canister seal and retain that seal in an inflated state even though the canister is uncoupled from the isolator and the pressurized fluid onboard the isolator is no longer communicated to the canister seal.




A vacuum system is provided for removing the pressurized fluid from the fluid-receiving space and applying a suction force to the inner ring in the fluid-receiving space to move the inner ring from the expanded position to the contracted position to disestablish the substantially airtight sealing engagement with the removable conduit closure. The vacuum system includes a vacuum generator and a pressure selector coupled to the vacuum generator, the pressurized fluid source, and the air conduit and configured to move between a seal-establishing position coupling only the pressurized fluid source to the air conduit and a seal-disestablishing position coupling only the vacuum generator to the air conduit.




A distribution conduit is coupled to the pressurized fluid source and a connector coupled to the distribution conduit and configured to be coupled to the air conduit upon coupling of the canister portion to the isolator portion to enable pressurized fluid to pass from the pressurized fluid source into the air conduit through the distribution conduit and the connector. The isolator portion is formed to include a portion of the distribution conduit therein.




Additional features and advantage of the invention will become apparent to those skilled in the art upon consideration of the following detailed description of prepared embodiments exemplifying the best mode of carrying out the invention as presently perceived.











BRIEF DESCRIPTION OF THE DRAWINGS




The detailed description particularly refers to the accompanying figures in which:





FIG. 1

is an exploded perspective view of a transfer port apparatus in accordance with the present invention showing a canister formed to include a canister chamber containing a bottle (in phantom), an isolator formed to include an isolation chamber accessible to a worker by means of two access ports, several components just outside the canister chamber that cooperate to form a canister portion of the transfer port apparatus, and several components in the isolation chamber that cooperate to form an isolator portion of the transfer port apparatus;





FIG. 2

is an exploded, perspective, assembly view of components comprising the transfer port apparatus of

FIG. 1

showing (from left to right) a canister gasket, mounting fixture, canister door frame including an inflatable seal member carried on a sturdy ring-shaped seal support, canister door, isolator gasket, isolator door frame including an inflatable seal member carried on a sturdy ring-shaped seal support, and isolator door;





FIG. 3A

is a sectional view of the components shown in

FIGS. 1 and 2

after they have been assembled to form the canister and isolator portions and the canister and isolator portions have been mated to form the transfer port apparatus and showing both of the canister door and isolator door in their closed positions closing a transfer conduit providing a passageway extending horizontally through the transfer port apparatus and interconnecting the “left-side” canister chamber and the “right-side” isolation chamber and showing spring-loaded ball detents arranged to couple the isolator door to the canister door to form a removable conduit closure when both doors are mounted in their passageway-closing positions in the transfer conduit of the transfer port apparatus;





FIG. 3B

is a top plan view of the isolator door showing the arrangement of the spring-loaded ball detents;





FIG. 4

is a perspective view of a “loaded” canister containing a bottle and an “empty” isolator prior to mating engagement of the canister portion (appended to the canister) arid the isolator portion (appended to the isolator) to establish the assembled transfer port apparatus and showing both of the canister door and the isolator door in a closed and sealed position to maintain airtight clean working environments in the canister chamber and the isolation chamber;





FIG. 5

is a side elevation view of the apparatus shown in

FIG. 4

;





FIG. 6

is a perspective view similar to

FIG. 4

showing coupling of the canister portion to the isolator portion to establish the transfer port apparatus;





FIG. 7

is a side elevation view of the apparatus shown in

FIG. 6

;





FIG. 8

is a perspective view similar to

FIGS. 4 and 6

showing the isolator door after it has been moved to an opened position to open a passageway formed in the isolator portion of the transfer port apparatus and expose handles on the still-closed canister door to a worker accessing the isolation chamber in the isolator through the two access ports formed in a rear side wall of the isolator;





FIG. 9

is a side elevation view of the apparatus shown in

FIG. 8

;





FIG. 10

is a perspective view similar to

FIGS. 4

,


6


, and


8


showing the canister door after it has been moved to an opened position to open a passageway formed in the canister portion of the transfer port apparatus and placed above the isolator door in a “nested” position in a cavity formed in the isolator door;





FIG. 11

is a side elevation view of the apparatus shown in

FIG. 10

;





FIG. 12

is a side elevation view similar to

FIG. 11

, with portions broken away, showing movement of the bottle in the canister chamber into the isolation chamber through the sealed transfer conduit passageway formed in the transfer port apparatus and opened upon removal of the canister door and isolator door from passageway-closing positions in the canister portion and the isolator portion;





FIG. 13

is a view similar to

FIG. 12

showing movement of the canister door and the isolator door toward their passageway-closing positions after transfer of the bottle into the isolation chamber;





FIG. 14

is a view similar to

FIG. 13

showing disengagement of the canister portion from the isolator portion after reinstallation of the canister door in the canister portion and the isolator door in the isolator portion;





FIG. 15

is an enlarged sectional view of a portion of

FIG. 3A

showing a set of air conduits formed in the seal supports included in the canister and isolator door frames and filled with pressurized air to flex and expand seal members included in those door frames to establish airtight sealing engagement with annular perimeter grooves formed in the canister and isolator doors;





FIG. 16

is a view similar to

FIG. 15

of a system for distributing pressurized air and vacuum through a pneumatic junction or connecter in the canister and isolator door frames to reach the seal members included in the canister door frames;





FIG. 17

is a schematic view of the canister, the isolator, the split transfer port apparatus, and a pneumatic system for selectively inflating and deflating seal members provided in the canister and isolator door frames included in the transfer port assembly;





FIG. 18

is a schematic view similar to

FIG. 17

showing mating of the canister and isolator door frames and the seal members included therein in their uninflated positions;





FIG. 19A

is a schematic view similar to

FIG. 18

showing movement of a master valve, two isolator slave valves, and two canister slave valves to opened positions and a pressure selector valve to a positive pressure position causing pressurized air to inflate the seal members mounted on the canister and isolator door frames;





FIG. 19B

is a schematic view similar to

FIG. 19A

showing movement of the canister and isolator slave valves back to closed positions so that pressurized air at a seal-inflating pressure is maintained in the canister and isolator supply lines to maintain the seal members mounted on the canister and isolator door frames in their inflated positions even when the canister door frame is disengaged from the isolator door frame (as shown in

FIG. 20

) during separation of the canister from the isolator;





FIG. 20

is a schematic view similar to

FIGS. 17-19B

showing separation of the canister from the isolator without deflation of the seal members mounted on the canister and isolator door frames;





FIG. 21

is a schematic view similar to

FIG. 20

showing docking of the canister to a second isolator and transfer of a bottle in the second isolator through a sealed passageway in the transfer port apparatus interconnecting the canister and the second isolator after the canister and isolator slave valves have been moved to their opened positions to cause the seal members mounted on the canister and isolator door frames to be exposed to a vacuum and deflated to permit removal of the canister and isolator doors so as to open the passageway in the transfer port apparatus;





FIG. 22

is a schematic view of the canister and second isolator of

FIG. 21

showing inflation of the seal members and undocking of the canister (loaded with the bottle) from the second isolator;





FIG. 23

is a schematic view similar to

FIG. 22

showing docking of the canister to a third isolator;





FIG. 24

is a schematic view similar to

FIG. 23

showing transfer of the bottle from the canister into the third isolator through a transfer port apparatus interconnecting the canister and the third isolator;





FIG. 25

is a side view of the canister door frame, the isolator door frame, and the pneumatic system coupled to a pneumatic board showing the configuration of the valves, supply lines, and other components of the pneumatic system;





FIG. 26

is a perspective assembly view of components in an alternative transfer port apparatus in accordance with the present invention;





FIG. 27

is a block diagram showing a control circuit for use in the rapid transfer port of

FIG. 17

, a proximity sensor wired to the control circuit and a control panel wired to the control circuit; and





FIGS. 28-31

cooperate to show a schematic of the control circuit of FIG.


27


.











DETAILED DESCRIPTION OF THE DRAWINGS




A transfer port apparatus


10


is provided to enable a worker to transfer one or more objects through a sealed passageway or transfer conduit provided in the apparatus


10


from one sealed chamber into another sealed chamber without contaminating clean working environments established in the two sealed chambers as shown, for example, in

FIGS. 4-14

. Transfer port apparatus


10


includes several components as shown in

FIGS. 1-3A

and, as shown in FIGS.


1


and


3


A-


5


, is adapted to be coupled to a movable canister


12


formed to include a canister chamber


14


and a stationary isolator


16


formed to include an isolation chamber


18


. In most cases, isolator


16


will be stationary but it could also be movable. In the illustrated embodiment, an object


20


is placed in the airtight clean working environment established in canister chamber


14


and later transferred into the airtight clean working environment established in isolation chamber


18


through a sealed transfer conduit or passageway established in transfer port apparatus


10


following coupling of canister


12


to isolator


16


using transfer port apparatus


10


as shown in

FIGS. 12 and 13

.




Canister


12


includes a shell


22


and a canister wall


24


coupled to shell


22


to define canister chamber


14


as shown in FIG.


1


. Canister wall


24


is formed to include an opening


26


arranged to communicate with the transfer conduit formed in transfer port apparatus


10


. In the illustrated embodiment, transfer port apparatus


10


includes a canister portion


28


coupled to canister wall


24


at opening


26


and a removable canister door


30


normally closing a passageway established in canister portion


28


and arranged to communicate with canister chamber


14


via opening


26


as shown, for example, in

FIGS. 3A-5

. Canister door


30


is made of aluminum.




Isolator


16


includes a shell


32


and an isolator wall


34


coupled to shell


32


to define isolation chamber


18


as shown in FIG.


1


. Isolator wall


34


is formed to include an opening


36


arranged to communicate with the transfer conduit or passageway formed in transfer port apparatus


10


. In the illustrated embodiment, transfer port apparatus


10


further includes an isolator portion


38


coupled to isolator wall


34


at opening


36


and a removable isolator door


40


normally closing a passageway established in isolator portion


38


and arranged to communicate with isolation chamber


18


via opening


36


as shown, for example, in

FIGS. 3A-5

. Isolator door


40


is made of aluminum. Canister door


30


and isolator door


40


cooperate to define a conduit closure that can be inserted into the transfer conduit formed in transfer apparatus


10


to occlude the transfer conduit as shown, for example, in

FIGS. 6 and 7

and that can be removed from the transfer conduit as shown, for example, in

FIGS. 10-12

.




Isolator shell


32


includes a top wall


42


, a bottom wall


44


, and side walls


46


coupled to walls


42


and


44


. One side wall


46


is formed to include a pair of access ports or arm holes


48


and another side wall


46


is formed to include an observation window


50


. Access devices


51


such as rubber gloves (not shown) and glove rings are attached to side wall


46


at access ports


48


in an air-tight manner and arranged to extend into isolation chamber


18


to enable a worker (not shown) alongside isolator


16


to handle object


20


or other material inside isolation chamber


18


without communicating air from the surroundings into isolation chamber


18


(and vice versa). Although isolator


16


is shown as having a rectangular shape and one of the long side walls


46


is shown to have two access ports


48


, it is within the scope of the invention as presently perceived for isolator


16


to have some other shape, be defined by more or fewer side walls


46


, and be provided with other types or numbers of access devices and/or observation windows.




Canister portion


28


of transfer port apparatus


10


includes a gasket


52


formed to include a central opening


53


and made of a suitable sealing material, an optional mounting fixture


54


formed to include a central opening


58


and adapted to be coupled to canister wall


24


at opening


26


, and a canister door frame


56


coupled to mounting fixture


54


. Canister door


30


is configured and sized to open and close a central opening


62


formed in canister door frame


56


. Once canister portion


28


of transfer port apparatus


10


is assembled and coupled to canister


12


at opening


26


in canister wall


24


, central openings


53


,


58


, and


62


cooperate to define a canister passageway having an outlet communicating with canister chamber


14


via opening


26


in canister wall


24


and an inlet that is closable by engagement of canister door


30


and canister door frame


56


and openable by disengagement of canister door


30


and canister door frame


56


. In one embodiment, each of gasket


52


, mounting fixture


54


, canister door frame


56


, and canister door


30


have a somewhat rectangular or oblong ring shape.




Mounting fixture


54


includes a somewhat square-shaped body


64


, a first flange


66


appended to one edge of body


64


and adapted to abut gasket


52


and be coupled to canister wall


24


by connectors


67


, and a second flange


68


appended to an opposite edge of body


64


and adapted to abut canister door frame


56


as shown in FIG.


3


. Mounting fixture


54


further includes an annular shroud


65


surrounding body


64


and coupled to tabs


63


appended to second flange


68


by connectors


61


.




Canister door frame


56


includes a seal support ring


70


and a seal member


72


carried on seal support ring


70


. Seal member


72


is configured to establish substantially airtight sealing engagement with mounting fixture


54


, with canister door


30


when canister door


30


is mounted to close central opening


62


in canister door frame


56


, and with isolator portion


38


of transfer port apparatus


10


when canister portion


28


is mated with isolator portion


38


. Support ring


70


is made of aluminum and seal member


72


is made of a flexible, expansible, plastic material such as HYPALON material.




Seal member


72


includes a back ring


74


, a front ring


76


positioned to lie in axially spaced-apart parallel relation to back ring


74


, and an inner ring


78


interconnecting inner edges of back and front rings


74


,


76


. Inner ring


78


is configured to mate with and seal against canister door


30


upon insertion of canister door


30


into central aperture


58


formed in canister door frame


56


. In the illustrated embodiment, inner ring


78


includes a first frustoconical section providing surface


80


, a second frustoconical section providing surface


82


, and an annular ledge


81


positioned to lie between and interconnect surfaces


80


and


82


.




Likewise, seal support ring


70


includes a back rim surface


75


, a front rim surface


77


positioned to lie in axially spaced-apart parallel relation to back rim surface


75


, an inner ring surface


79


interconnecting inner edges of back and front rim surfaces


75


,


77


, and an outer ring surface


87


spaced apart from inner ring surface


79


. In the illustrated embodiment, inner ring surface


79


includes a first portion


73


, a second portion


83


, and an annular groove portion


85


positioned to lie between and interconnect portions


73


,


83


.




Inner ring


78


of seal member


72


completely covers inner ring surface


79


of seal support ring


70


to form a one-piece covering over inner ring surface


79


. Because inner ring


78


provides a one-piece covering, seal member


72


is easy to clean because there are not multiple pieces of material to clean.




In a preferred embodiment, seal member


72


is “inflated” or expanded using pressurized air to urge an inner surface of seal member


72


against canister door


30


to hold door


30


in place in canister door frame


56


as shown, for example, in FIG.


15


. Seal member


72


is “deflated” or contracted using a vacuum source to pull the inner surface of seal member


72


away from canister door


30


to release door


30


from a retained position in canister door frame


56


as shown, for example, in

FIG. 16. A

pneumatic system


210


for generating and applying pressurized air and vacuum to seal member


72


is described herein and shown, for example, in FIG.


17


.




In the illustrated embodiment, back ring


74


, front ring


76


, and annular ledge


81


of inner ring


78


are bonded to respective back rim surface


75


, front rim surface


77


, and annular groove portion


85


of inner ring surface


79


of support ring


70


. First and second frustoconical surfaces


80


,


82


are not bonded to seal support ring


70


. By providing this bonding arrangement and using a flexible material in seal member


72


, first and second frustoconical surface


80


,


82


will respond to pressures applied to the inner surface of seal member


72


as described herein.




Canister door


30


includes a closure plate


84


, a pair of handles


86


coupled to an outer surface of closure plate


84


, and a rim


88


around an outer edge of closure plate


84


. Rim


88


has an outer surface


90


configured to mate with and seal against inner ring


78


of seal member


72


when canister door


30


is mounted to close central opening


58


in canister door frame


56


. For example, rim


88


engages second frustoconical surface


82


, annular ledge


81


, and a portion of first frustoconical surface


80


as shown in FIG.


3


A. Outer surface


90


includes concave face


91


which cooperates with first frustoconical surface


80


of seal member


72


to define a chamber


93


therebetween. As described herein, the first frustoconical surface


80


can be exposed to pressurized air and moved in chamber


93


to engage concave face


91


of outer surface


90


to hold canister door


30


in canister door frame


56


and to facilitate establishment of an airtight seal between canister door frame


56


and canister door


30


as shown, for example, in FIG.


15


. Second frustoconical surface


82


can also be exposed to pressurized air as shown in

FIG. 15

to substantially seal and hold door


30


in frame


56


.




Rim


88


on canister door


30


also-has an inner surface


92


formed to include a groove


94


sized to engage a spring-loaded ball detent-type latch member


148


mounted on an underside


150


of isolator door


40


as shown in FIG.


3


A. Inner surface


92


of rim


88


and closure plate


84


cooperate to define a cavity


96


containing handles


86


and having an opening facing toward isolator portion


38


. Rim


88


also includes a front face


97


formed to include an annular channel


98


containing an annular gasket


99


made of sealing material and adapted to mate with and seal against isolator portion


38


upon coupling canister portion


28


to isolator portion


38


as shown, for example, in FIG.


3


A.




Isolator portion


38


of transfer port apparatus


10


includes a gasket


110


formed to include a central opening


111


and made of a sealing material, an isolator door frame


112


formed to include a central opening


115


and coupled to isolator wall


34


at opening


36


by connectors


113


, and isolator door


40


configured and sized to open and close central opening


115


formed in isolator door frame


112


. Central opening


115


defines an isolator passageway communicating with isolation chamber


18


. In a presently preferred embodiment, each of gasket


110


, isolator door frame


112


, and isolator door


40


have a somewhat rectangular or oblong ring shape.




Isolator door frame


112


includes a seal support ring


116


, a mounting flange


118


appended to seal support ring


116


, and a seal member


120


carried on seal support ring


116


. Seal member


120


is configured to establish substantially airtight sealing engagement with isolator door


40


when isolator door


40


is mounted to close central opening


115


in isolator door frame


112


and with canister door frame


56


of canister portion


28


when isolator portion


38


is mated with canister portion


28


. Seal support ring


116


and mounting flange


118


are made of aluminum and seal member


120


is made of a flexible, expansible, plastic material such as HYPALON material.




Seal member


120


includes a back ring


122


, a front ring


124


positioned to lie in axially spaced-apart parallel relation to back ring


122


, and an inner ring


126


interconnecting inner edges of back and front rings


122


,


124


. Inner ring


126


is configured to mate with and seal against isolator door


40


upon insertion of isolator door


40


into central aperture


115


formed in isolator door frame


112


. In the illustrated embodiment, inner ring


126


includes first frustoconical section providing section providing surface


128


, second frustoconical section providing surface


130


, and an annular ledge


129


lying between and interconnecting surfaces


128


and


130


.




Likewise, seal support ring


116


includes a back rim surface


123


, a front rim surface


125


positioned to lie in axially spaced-apart parallel relation to back rim surface


123


, an inner ring surface


127


interconnecting inner edges of back and front rim surfaces


123


,


125


, and an outer ring surface


89


spaced apart from inner ring surface


127


. In the illustrated embodiment, inner ring surface


127


includes a first portion


117


, a second portion


131


, and an annular groove portion


133


positioned to lie between and interconnect portions


117


,


131






Inner ring


126


of seal member


120


completely covers inner ring surface


127


of support ring


116


to form a one-piece covering over inner ring surface


127


. Because inner ring


126


provides a one-piece covering, seal member


120


is easy to clean because there are not multiple pieces of material to clean.




In a preferred embodiment, seal member


120


is “inflated” or expanded using pressurized air to urge an inner surface of seal member


120


against isolator door


40


in place in isolator door frame


112


as shown, for example, in FIG.


15


. Seal member


120


is “deflated” or contracted using a vacuum source to pull inner surface of seal member


120


away from isolator door


40


from a retained position in isolator door frame


112


as shown, for example, in FIG.


16


. Pneumatic system


210


generates and applies pressurized air and vacuum to isolator seal member


120


as well as to canister seal member


72


.




In the illustrated embodiment, back ring


122


, front ring


124


, and annular ledge


129


of inner ring


78


are bonded to respective back rim surface


123


, front rim surface


125


, and annular groove portion


133


of inner ring surface


127


of seal support ring


116


. First and second frustoconical surfaces


128


,


130


are not bonded to seal support ring


116


. By providing this bonding arrangement and using a flexible material in seal member


120


, first and second frustoconical surfaces


128


,


130


will respond to pressures applied to the inner surface of seal member


120


as described herein.




Isolator door


40


includes a closure plate


132


, a pair of handles


134


coupled to an inner surface of closure plate


132


, and a rim


136


around an outer edge of closure plate


132


. Rim


136


has an outer surface


138


configured to mate with and seal against inner ring


126


of seal member


120


when isolator door


40


is mounted to close central opening


115


in isolator door frame


112


. For example, rim


136


engages second frustoconical surface


130


, annular ledge


129


, and a portion of first frustoconical surface


128


as shown in FIG.


3


A. Outer surface


138


includes annular concave face


139


which cooperates with first frustoconical surface


128


of seal member


120


to define a chamber


141


therebetween. As described herein, first frustoconical surface


128


can be exposed to pressurized air and moved in chamber


141


to engage annular concave face


139


of outer surface


138


to hold isolator door


40


in isolator door frame


112


and to facilitate establishment of an airtight seal between isolator door frame


112


and isolator door


40


as shown, for example, in FIG.


15


. Second frustoconical surface


130


can also be exposed to pressurized air as shown in

FIG. 15

to substantially seal and hold door


40


in frame


112


.




Closure plate


132


and an inner surface


140


of rim


136


cooperate with underside


150


of isolator door


40


to define a closed cavity


142


. Underside


150


of isolator door


40


includes a perimeter lip


143


arranged to mate with annular gasket


99


carried on canister door


30


upon mating engagement of doors


30


,


40


as shown in FIG.


3


A. When isolator door


40


is mated with canister door


30


, annular gasket


99


provides a substantial seal therebetween to seal off cavity


96


of canister door


90


.




A hinge


144


is provided to couple isolator door


40


to isolator


16


to facilitate movement of isolator door


40


in isolation chamber


18


between a closed position in isolator door frame


112


and an opened position away from central opening


115


in isolator door frame


112


as shown, for example, in

FIGS. 4-14

. Hinge


144


includes several hinge links


146


and each hinge link


146


includes one end pivotably coupled to isolator door


40


and another end pivotably coupled to bottom wall


44


of isolator


16


. Movement of isolator door


40


toward and away from isolator door frame


112


during opening and closing of isolator door


40


is controlled by hinge links


146


as shown, for example, in

FIGS. 5

,


8


, and


13


. Hinge links


146


aid in repositioning canister door


30


(coupled to isolator door


40


coupled to hinge links


146


) in a proper closure position relative to central opening


58


in canister door frame


112


during movement of doors


30


,


40


toward closure positions in transfer port apparatus


10


as shown, for example, in FIG.


13


.




Latch members


148


are mounted on isolator door


40


and configured to latch isolator door


40


to canister door


30


to retain isolator door


40


in sealing engagement with isolator door frame


112


when canister door


30


is mounted in central opening


62


of canister door frame


56


and isolator door


40


is mounted in central opening


115


of isolator door frame


112


. In the illustrated embodiment, each latch member


148


is a releasable spring-loaded detent coupled to underside


150


of isolator door


40


and configured to engage groove


94


formed in inner surface


92


of canister door rim


88


as shown in FIG.


3


A.




As shown in

FIG. 3A

, latch member


148


includes a base


152


fixed to underside


150


of isolator door


40


and a ball retainer


154


coupled to base


152


and formed to include an opening


156


positioned to lie in close proximity and confronting relation to groove


94


in canister door


30


upon placement of isolator door


40


in central opening


115


of isolator door frame


112


. Latch member


148


also includes a ball


158


mounted for movement in a passageway formed in ball retainer


154


to communicate with opening


156


and a yieldable spring


160


arranged to bias ball


158


in passageway through opening


156


into groove


94


and engagement with rim


88


of canister door


30


so as to establish a releasable latching connection of isolator door


40


to canister door


30


. Ball retainer


154


includes an outer surface end configured to engage threads formed in an aperture


162


formed in base


152


to facilitate adjustment of the position of ball retainer


154


and spring-biased ball


158


relative to groove


94


in canister door


30


during latching of isolator door


40


to canister door


30


. Latch members


148


are commercially available ball plungers. The arrangement of latch members


148


on isolator door


40


is shown in FIG.


3


B.




Use of transfer port apparatus


10


to transfer object


20


from canister chamber


14


in movable canister


12


into isolation chamber


18


in isolator


16


is shown, for example, in

FIGS. 4-13

and later disengagement of canister


12


from isolator


16


following such transfer is shown in FIG.


14


. Use of a pneumatic system


210


to inflate canister seal member


72


in canister door frame


56


to hold canister door


30


in canister door frame


56


and assist in establishing an airtight seal against canister door


30


and to inflate isolator seal member


120


in isolator door frame


112


to hold isolator door


40


in isolator door frame


112


and assist in establishing an airtight seal against isolator door


40


is shown diagrammatically in

FIGS. 17-24

.




Referring to

FIGS. 4 and 5

, canister


12


containing object


20


in airtight chamber


14


is moved to lie next to stationary isolator


16


having an empty isolation chamber


18


. Canister door


30


is mounted in canister door frame


56


included in canister portion


28


of transfer port apparatus


10


to close central opening


62


in canister door frame


56


and establish an airtight seal against canister door frame


56


to maintain an airtight clean environment in canister chamber


14


formed in movable canister


12


. Canister


12


can be moved about easily to enable a worker (not shown) to transport object


20


in an uncontaminated sterile environment to and from isolator


16


. Isolator door


40


is mounted in isolator door frame


112


included in isolator portion


38


of transfer port apparatus


10


to close central opening


115


in isolator door frame


112


and establish an airtight seal against isolator door frame


112


to maintain an airtight clean working environment in isolator chamber


18


formed in stationary isolator


16


.




Referring now to

FIGS. 4

,


6


, and


8


, canister portion


28


is coupled to isolator portion


38


to establish transfer port apparatus


10


having one end connected to canister


12


at opening


26


and an opposite end connected to isolator


16


at opening


111


. Both doors


30


,


40


remain in their closed and sealed positions in their respective door frames


56


,


112


to close the passageway extending from canister chamber


14


in canister


12


to isolation chamber


18


in isolator


16


through transfer port apparatus


10


.




Referring now to

FIGS. 8 and 9

, isolator door


40


has been pivoted on hinge


144


by a worker (not shown) accessing isolator door


40


in isolation chamber


18


through access ports


48


to an opened position lying on bottom wall


44


in isolation chamber


18


to open central opening


115


in isolator door frame


112


. Canister door


30


is now accessible to the worker through central opening


115


. At this stage, however, canister door


30


remains in its closed and sealed position in canister door frame


56


to close the passageway extending from canister chamber


14


through canister portion


28


of transfer port apparatus


10


.




Referring now to

FIGS. 10 and 11

, canister door


30


has been moved to an opened position and coupled to isolator door


40


by latch members


148


to open central opening


62


in canister door frame


56


. The transfer conduit or passageway formed in transfer port apparatus


10


is now opened to interconnect canister chamber


14


and isolation chamber


18


in fluid communication to enable a worker to move bottle


20


from canister chamber


14


into isolation chamber


18


through that transfer conduit as shown in FIG.


12


. Canister door


30


can also be latched to isolator door


40


and removed simultaneously with isolator door


40


.




Once object


20


has been moved into isolation chamber


18


as shown in

FIG. 13

, canister door


30


and isolator door


40


can be returned to passageway-closing positions in transfer port apparatus


10


to establish an airtight, sealed, working environment in isolation chamber


18


. Canister door


30


can be returned separately or simultaneously with isolator door


40


. After seal members


72


,


120


have been inflated, canister portion


28


can then be disengaged from isolator portion


38


to enable a worker to separate canister


12


from isolator


16


without disrupting the uncontaminated sterile environments in canister chamber


14


and isolation chamber


18


as shown in FIG.


14


.




Pneumatic pressure is controlled and delivered to inflate and deflate seal members


72


,


120


by a pneumatic system


210


, a preferred embodiment of which is shown diagrammatically in FIG.


17


. Pneumatic system


210


includes a positive pressure (compressed air) supply


212


, a vacuum supply


214


, a pressure selector valve


216


, a master valve


218


, a pair of isolator slave valves


220


,


222


, a pair of canister slave valves


224


,


226


, a filter regulator


228


, a supply regulator


230


, and an electrical circuit


232


for controlling operation of pressure selector valve


216


and master valve


218


. Pressure selector valve


216


and master valve


218


are commercially available solenoid valves and slave valves


220


,


222


,


224


,


226


are commercially available pilot valves. It is understood, however, that a wide variety of commercially available valves may be used in pneumatic system


210


in accordance with the present invention. Many of the components in pneumatic system


210


are mounted on a pneumatics board


227


shown diagrammatically in FIG.


17


and illustratively in FIG.


25


. In a preferred embodiment, electrical circuit


232


is mounted on the backside of pneumatics board


227


.




As shown in

FIG. 17

, pneumatic system


210


further includes a series of pneumatic supply lines fluidly connecting positive pressure supply


212


and vacuum supply


214


to pressure selector valve


216


, master valve


218


, isolator slave valves


220


,


222


, canister slave valves


224


,


226


, seal member


72


in canister door frame


56


, and seal member


120


in isolator door frame


112


. The pneumatic supply lines in pneumatic system


210


include a positive pressure supply line


234


including a main branch


236


that conducts pressurized air from positive pressure supply


212


to a junction


238


through a filter dryer


240


and filter regulator


228


via conduits


242


,


244


, and


246


. Filter regulator


228


regulates the pressure of air discharged through conduit


256


to junction


238


to within an acceptable predetermined pressure range. Filter dryer


240


removes water from pneumatic system


210


. The pneumatic supply lines in pneumatic system


210


further include a master branch


248


that conducts pressurized air from junction


238


to master valve


218


and a pressure supply branch


250


that conducts pressurized air from junction


238


to pressure selector valve


216


through supply regulator


230


. The pneumatic supply lines in pneumatic system


210


also include a vacuum supply line


252


that supplies negative pressure from vacuum supply


214


to pressure selector valve


216


.




Circuit


232


controls operation of pressure selector and master valves


216


,


218


to regulate the flow of pressurized air from positive pressure supply


212


and vacuums generated by vacuum supply


214


to seal member


72


in canister door frame


56


and to seal member


120


in isolator door frame


112


. Circuit


232


is wired to pressure selector valve


216


through a lead


254


and master valve


218


through a lead


256


. A user of transfer port apparatus


10


inputs commands into a control panel


258


coupled to circuit


232


to control the operation of pressure selector and master valves


216


,


218


.




In one embodiment, the series of pneumatic supply lines in pneumatic system


210


further include a slave supply line


260


including a main branch


262


that provides negative pressure from vacuum supply


214


to a junction


264


, an isolator branch


266


that provides negative pressure from junction


264


to control ports


267


of isolator slave valves


220


,


222


, and a canister branch


268


that provides negative pressure from junction


264


to control ports


269


of canister slave valves


224


,


226


through a pneumatic junction


270


. As shown in

FIG. 16

, pneumatic junction


270


includes pneumatic couplings


341


, a hollow pin


272


, a plurality of O-rings


274


coupled to an exterior wall of hollow pin


272


and a pin-receiving aperture


276


formed in support ring


70


of canister door frame


56


. When canister


12


is coupled to isolator


16


, pin


272


is aligned with and inserted into pin-receiving aperture


276


so that O-rings


274


form a seal between pin


272


and support ring


70


.




As shown in

FIG. 17

, the series of pneumatic supply lines in pneumatic system


210


further include a pressure supply line


280


including a main branch


282


that provides pressure from an outlet port


284


on pressure selector valve


216


to a junction


286


, an isolator branch


288


that provides pressure from junction


286


to an inlet port


290


on first isolator slave valve


220


, and a canister branch


292


that provides pressure from junction


286


to an inlet port


294


on first canister slave valve


224


through a pneumatic junction


296


. Pneumatic junction


296


of pressure supply line


192


is similar in construction to pneumatic junction


270


of slave supply line


260


.




Referring to

FIG. 17

, first isolator slave valve


220


is pneumatically coupled to second isolator slave valve


222


from an outlet port


298


on first isolator slave valve


220


to an inlet port


310


on second isolator slave valve


222


through a line


312


. Likewise, first canister slave valve


224


is pneumatically coupled to second container slave valve


226


from an outlet port


314


on first container slave valve


224


to an inlet port


316


on second container slave valve


226


through a line


318


. First and second isolator slave valves


220


,


222


are arranged in series so that if one of valves


220


,


222


fails, the other of valves


220


,


222


will function. Likewise, first and second canister slave valves


224


,


226


are arranged in series so that if one of valves


224


,


226


fails, the other of valves


224


,


226


will function.




Pressure supply line


280


further includes an isolator seal supply line


320


. Supply line


320


provides pressure from an outlet port


322


on second isolator slave valve


222


to isolator seal member


120


through passageways


321


formed in support ring


116


of isolator door frame


112


and a canister seal supply line


324


that provides pressure from an outlet port


326


on second container slave valve


226


to canister seal member


72


through passageways


325


formed in support ring


70


of canister door frame


56


. These passageways


321


,


325


are shown, for example, in

FIGS. 3A and 15

.




Air conduits such as passageways


321


,


325


are formed in isolator and canister door frames


112


,


56


through a series of machining operations to include respective main segments


327


,


329


and branch segments


331


,


333


as shown in FIG.


15


. Main segments


327


,


329


are formed by drilling into front rim surface


125


of respective support ring


116


of isolator door frame


112


and back rim surface


75


of support ring


70


of canister door frame


56


to create openings


335


. Likewise, branch segments


331


,


333


are formed by drilling into outer ring surfaces


89


,


87


of respective support rings


116


,


70


of isolator and canister door frames


112


,


56


creating first and second openings


337


,


339


.




Passageways


321


,


325


are coupled to pneumatic system


210


by couplings


341


to permit the delivery of pressurized air to canister and isolator seal members


72


,


120


. A coupling


341


is inserted into opening


335


of canister door frame


56


to deliver air from canister seal supply line


324


as shown in FIG.


15


. Opening


335


of isolator door frame


112


is welded shut. Another coupling


341


is inserted into second opening


339


of isolator door frame


112


to deliver air from isolator seal supply line


320


as shown in FIG.


15


. First openings


337


of canister and isolator door frames


112


,


56


and second opening


339


of canister door frame


56


are sealed by set screw-like plugs


343


.




Each of the valves included in pneumatic system


210


includes a valve body that is movable between first and second positions to couple or decouple certain of the pneumatic supply lines in pneumatic system


210


. Each valve body includes two air/vacuum controller segments that are shown diagrammatically in

FIGS. 17-24

. These air/vacuum controller segments are arranged so that a first of the air/vacuum controller segments operate to pass or block flow of compressed air or vacuum through the valve body when the valve body is moved to its first position and a second of the air/vacuum controller segments operate to pass or block flow of compressed air or vacuum through the valve body when the valve body is moved to its second position.




Pressure selector valve


216


includes a first controller segment


330


configured to couple vacuum supply line


252


to main branch


282


of pressure supply line


280


and “cap off” pressure supply branch


250


of positive pressure supply line


234


when pressure selector valve


216


is moved to assume its negative pressure position shown in

FIGS. 17 and 18

. Pressure selector valve


216


also includes a second controller segment


332


configured to couple pressure supply branch


250


of positive pressure supply line


234


to main branch


282


of pressure supply line


280


and cap off vacuum supply line


252


when pressure selector valve


216


is moved to assume its positive pressure position shown in FIG.


19


A.




Master valve


218


includes a first controller segment


334


configured to couple main branch


262


of slave supply line


260


to master branch


248


of positive pressure supply line


234


when master valve


218


is moved to assume its opened position shown in FIG.


19


A. Master valve


218


also includes a second controller segment


336


configured to decouple main branch


262


of slave supply line


260


and master branch


248


of positive pressure supply line


234


, cap off master branch


248


, and open main branch


262


to atmosphere when master valve


218


is moved to assume its closed position shown in

FIGS. 17 and 18

.




Each of isolator slave valves


220


,


222


includes a first controller segment


338


decoupling isolator branch


288


and isolator seal supply line


320


in pressure supply line


280


to block flow of compressed air or vacuum to isolator seal member


120


when either one of isolator slave valves


220


,


222


is moved to assume its closed (first) position shown in FIG.


17


. Each of isolator slave valves


220


,


222


includes a second controller segment


340


coupling isolator branch


288


and isolator seal supply line


320


to permit flow of compressed air to or apply vacuum to isolator seal member


120


when both of isolator slave valves


220


,


222


are moved to assume their opened (second) positions shown in FIG.


19


A.




Each of canister slave valves


224


,


226


includes a first controller segment


342


decoupling canister branch


292


of pressure supply line


280


and canister seal supply line


324


to block flow of compressed air or vacuum to canister seal member


72


when either one of canister slave valves


224


,


226


is moved to assume its closed (first) position shown in FIG.


17


. Each of canister slave valves


224


,


226


includes a second controller segment


344


coupling canister branch


292


to canister seal supply line


324


to permit flow of compressed air or apply vacuum to canister seal member


72


when both of canister slave valves


224


,


226


are moved to assume their opened (second) positions shown in FIG.


19


A.




Initial sterilization of canister


12


when coupled to an empty first isolator


16


′ and later use of canister


12


to receive an object


20


from a second isolator


16


″ and transfer that object


20


to a third isolator


16


′″ is shown diagrammatically in

FIGS. 17-24

. This sterilization of canister


12


and subsequent transfer of object


20


to and from canister


12


is accomplished through a series of steps. To begin,canister


12


and first isolator


16


′ are sealed and sterilized as shown in

FIGS. 17 and 18

. Doors


30


,


40


are positioned to lie in respective frames


56


,


112


and sealed as shown in

FIGS. 19A and 19B

. Canister


12


is then uncoupled from first isolator


16


′ as shown in FIG.


20


and coupled to second isolator


16


″ containing object


20


as shown in FIG.


21


. The transfer port apparatus


10


interconnecting canister


12


and second isolator


16


″ is opened by removing canister door


30


and isolator door


40


and object


20


is then moved from second isolator


16


″ into mobile canister


12


through an opened passageway in transfer port apparatus


10


as shown in FIG.


21


. After positioning doors


30


,


40


in respective frames


56


,


112


, canister


12


(now containing object


20


) is then undocked from second isolator


16


″ as shown in FIG.


22


and moved to dock with third isolator


16


′″ as shown in FIG.


23


. Object


20


is then transferred from mobile canister


12


into third isolator


16


′″. This transfer process is illustrated in FIG.


24


. Objects can also be transferred from isolator to isolator by coupling the isolators directly to one another.




As shown in

FIG. 17

, in the beginning, canister


12


is not coupled to first isolator


16


′ and isolator door


40


is not coupled to canister door


30


. Neither canister


12


nor first isolator


16


′ have been sterilized. Master valve


218


is in the closed position so that vacuum supply


214


has uninterrupted negative pressure access to slave supply line


260


. Vacuum supply


214


through slave supply line


260


applies negative air pressure to control ports


267


of isolator slave valves


220


,


222


and to control ports


269


of canister slave valves


224


,


226


so that all slave valves


220


,


222


,


224


,


226


are in their closed positions blocking flow of pressurized compressed air from positive pressure supply


212


to either canister seal member


72


or isolator seal member


120


. Seal members


72


,


120


are in an uninflated position and canister door frame


56


is thus ready to receive canister door


30


therein and isolator door frame


112


is ready to receive isolator door


40


therein. Pressure selector valve


216


is in the negative pressure position capping off pressure supply branch


250


.




Because canister


12


and first isolator


16


′ are exposed to the atmosphere, potential contaminates (not shown) could have entered canister


12


and first isolator


16


′ and spoiled the clean environment therein. Therefore, canister


12


and first isolator


16


′ must be sterilized with a hydrogen peroxide mist or other suitable sterilization process. To sterilize canister


12


and first isolator


16


′, canister


12


is coupled to first isolator


16


′ and a latch


57


is placed in a locked position to secure and seal canister door frame


56


to isolator door frame


112


as shown in FIG.


18


. While in the locked position, canister


12


and first isolator


16


′ maintain a substantially air-tight seal therebetween. Isolator door


40


is also coupled to canister door


30


maintaining a substantially air-tight seal therebetween. Next, canister chamber


14


of canister


12


and isolation chamber


18


of first isolator


16


′ and exposed surfaces of coupled canister and isolator doors


30


,


40


and transfer port apparatus


10


are exposed to the hydrogen peroxide mist (not shown) or other suitable sterilizing process.




Having just sterilized canister


12


, first isolator


16


′, and exposed surfaces of canister and isolator doors


30


,


40


and transfer port apparatus


10


, it is then possible to disengage canister


12


from first isolator


16


′ and move canister


12


to engage second isolator


16


″ to enable a worker to transfer object


20


from second isolator


16


″ into movable canister


12


for transport to third isolator


16


′″ (or, for that matter, to first isolator


16


′). To “undock” canister


12


from isolator


16


, pneumatic system


210


is operated to inflate canister seal member


72


and isolator seal member


120


to “hold” canister and isolator doors


30


,


40


in pressure-locked retained positions in respective canister and isolator door frames


56


,


112


and canister door frame


56


is unlatched and then disengaged from isolator door frame


112


. To “dock” canister


12


to isolator


16


, canister door frame


56


is mated and latched to isolator door frame


112


to establish transfer port apparatus


10


between canister


12


and isolator


16


and then pneumatic system


210


is operated to deflate canister seal member


72


and isolator seal member


120


to “release” canister and isolator doors


30


,


40


from “pressure-locked” retained positions in canister and isolator door frames


56


,


112


.




To retain canister and isolator doors


30


,


40


in door frames


56


,


112


, seal members


72


,


120


are inflated using compressed air and moved to the inflated positions as shown in FIG.


19


A. In order to move seal members


72


,


120


to their inflated positions, circuit


232


is operated to move master valve


218


to an opened position conducting compressed air at a positive pressure from positive pressure supply


212


to control ports


267


of isolator slave valves


220


,


222


and control ports


269


of canister slave valves


224


,


226


through slave supply line


260


. This positive pressure at control ports


267


,


269


moves all four slave valves


220


,


222


,


224


,


226


from their closed positions shown in

FIG. 18

to their opened positions shown in FIG.


19


A.




At approximately the same time as slave valves


220


,


222


,


224


,


226


are being opened, circuit


232


operates to move pressure selector valve


216


from its negative pressure position shown in

FIG. 18

to its positive pressure position shown in

FIG. 19A

to conduct compressed air from positive pressure supply


212


(1) along a first path to inlet port


290


of first isolator slave valve


220


through main branch


282


, junction


286


, and isolator branch


288


and on to inlet port


310


of second isolator slave valve


222


through line


312


into isolator seal supply line


320


and (2) along a second path through main branch


282


, junction


286


, and canister branch


292


to inlet port


294


of first canister slave valve


224


and on to inlet port


316


of second canister slave valve


226


through line


318


into canister seal supply line


324


. The compressed air moving in isolator seal supply line


320


reaches and inflates isolator seal member


120


while the compressed air moving in canister seal supply line


324


reaches and inflates canister seal member


72


as shown in FIG.


19


A.




After a short predetermined time delay set by a timer included in circuit


232


, master valve


218


is moved to its closed position causing all four slave valves


220


,


222


,


224


,


226


to be exposed to vacuum at control ports


267


,


269


and then moved to their closed positions by the vacuum as shown in

FIG. 19B

The pressurized air applied to canister seal member


72


is “locked” in canister seal supply line


324


by closed canister slave valves


224


,


226


. The pressurized air applied to isolator seal member


120


is locked in isolator supply line


320


by closed isolator slave valves


220


,


222


. After the pressurized air is locked in canister seal supply line


324


and in isolator supply line


320


, pressure selector valve


216


optionally moves to is negative pressure setting.




Having inflated seal members


72


and


120


, latch


57


is moved from a locked position to an unlocked position to enable a worker to move canister


12


away from first isolator


16


′ as shown in FIG.


20


. Isolation chamber


18


in first isolator


16


′ and canister chamber


14


in canister


12


remain unspoiled because seal members


72


,


120


are still expanded by positive pressure in respective canister and isolator seal supply lines


324


,


320


so that doors


30


,


40


are in the retained and sealed positions in door frames


56


,


112


and maintain a substantial seal between the environment and respective interior chambers


14


,


18


.




Because canister


12


is separated from first isolator


16


′, it can be docked to another isolator


16


″ as shown in FIG.


21


. To couple canister


12


to second isolator


16


″, canister door frame


56


of canister


12


and isolator door frame


112


of second isolator


16


″ must be aligned so that hollow pin


272


in pneumatic junction


270


aligns with and fits into pin-receiving aperture


276


in canister door frame


56


and a hollow pin


295


in pneumatic junction


296


aligns with and fits into a pin-receiving aperture


297


in canister door frame


56


.




Having aligned canister


12


with second isolator


16


″, canister


12


is then coupled to second isolator


16


″ as shown in FIG.


21


. This coupling secures isolator door


40


to canister door


30


using plurality of latch members


148


as previously discussed. Latch


57


is also moved from the unlocked position to the locked position.




Having locked and sealed canister


12


onto second isolator


16


″, seal members


72


,


120


are deflated and are retracted from grooves


91


,


139


so that isolator and canister doors


40


,


30


are no longer retained in door frames


112


,


56


as shown in FIG.


21


. Seal members


72


,


120


are retracted from grooves


91


,


139


by negative pressure supplied by vacuum supply


214


via respective canister seal supply line


324


and isolator seal supply line


320


. In order to move seal members


72


,


120


to the deflated positions, circuit


232


is operated to move master valve


218


to an opened position providing positive pressure from positive pressure supply


212


to control ports


267


,


269


of respective slave valves


220


,


222


,


224


,


226


through slave supply line


260


. This positive pressure at control ports


267


,


269


moves slave valves


220


,


222


,


224


,


226


from the closed positions shown in

FIG. 20

to the opened positions as shown, for example, in FIG.


21


.




At approximately the same time a slave valves


220


,


222


,


224


,


226


are being opened, circuit


232


moves pressure selector valve


216


to its negative pressure position as shown in

FIG. 21

providing negative pressure from vacuum supply


214


to inlet port


290


of first isolator slave valve


220


and to inlet port


294


of first canister slave valve


224


. Because first slave valves


220


,


224


are in the opened position as mentioned above, negative pressure draws air from control lines


320


,


324


coupled to seal members


120


,


72


through second slave valves


222


,


226


to first slave valves


220


,


224


. Likewise, because first slave valves


220


,


224


are in the opened position as mentioned above, negative pressure draws air through first slave valves


220


,


224


to vacuum supply


214


and an exhaust


215


. The withdrawal of air from control lines


320


,


324


retracts seal members


72


,


120


to their deflated positions as shown in FIG.


21


.




Because latch


57


remains in the locked position, canister


12


remains substantially sealed to second isolator


16


″ even though seal members


72


,


120


are deflated. Next, isolator door


40


and canister door


30


are removed into isolation chamber


18


″ of second isolator


16


″ so that object


20


can be placed within canister chamber


14


of canister


12


as shown in FIG.


21


.




As shown in

FIG. 20

, certain exterior portions of mounted isolator door


40


and mounted canister door


30


will be exposed to the atmosphere upon separation of canister


12


from first isolator


16


′. However, as shown best in

FIG. 3A

, these portions will be isolated together inside the annular seal established by mating engagement of seal


99


on canister door frame


56


and perimeter rim


143


on isolator door frame


112


upon coupling of canister and isolator doors as shown in

FIG. 21

to block contamination of second isolator


16


″ upon movement of doors


30


,


40


from transfer port apparatus


10


into isolation chamber


18


″ of second isolator


16


″.




After object


20


is transferred from second isolator


16


″ into canister


12


, doors


30


,


40


are positive to lie within respective frames


56


,


112


, seal members


72


,


120


are reinflated, and canister


12


is separated from second isolator


16


″ as shown in FIG.


22


. Canister


12


can then be docked to a third isolator


16


′″ (or any other isolator) as shown in

FIG. 23 and

, after seal members


72


,


120


are deflated and doors


30


,


40


are removed, object


20


can be transferred through transfer port apparatus


10


into an isolation chamber


18


′″ in third isolator


16


′″.




An alternative embodiment of transfer port apparatus


10


is shown in a FIG.


26


. Apparatus


410


is very similar to apparatus


10


and includes a canister portion


428


, an isolator portion


438


, a canister door


430


, and an isolator door


440


. Canister portion


428


includes a gasket


452


, a mounting fixture


454


, a shroud


465


, and a canister door frame


456


. Isolator portion


438


includes a gasket


510


and isolator door frame


512


. An inflatable seal


472


is mounted on canister door frame


456


and an inflatable seal


520


is mounted on isolator door frame


512


.




In a preferred embodiment, when a user actuates circuit


232


to “deflate” or contract seal members


72


,


120


, circuit


232


moves master valve


218


to the open position so that positive pressure is supplied through slave supply line


260


to control ports


267


of isolator slave valves


220


,


222


and to control ports


269


of canister slave valves


224


,


226


so that all slave valves


220


,


222


,


224


,


226


are in their open positions allowing flow of air away from canister seal member


72


and isolator seal member


120


. At approximately the same time, circuit


232


moves pressure selector valve


216


to its negative pressure position providing negative pressure from vacuum supply


214


to inlet port


290


of first isolator slave valve


220


and to inlet port


294


of first canister slave valve


224


. Because first slave valves


220


,


224


are in the opened position as mentioned above, negative pressure draws air from control lines


320


,


324


coupled to seal members


120


,


72


through second slave valves


222


,


226


to first slave valves


220


,


224


. Further, because first slave valves


220


,


224


are also in the opened position as mentioned above, negative pressure draws air through first slave valves


220


,


224


to vacuum supply


214


and an exhaust


215


. The withdrawal of air from control lines


320


,


324


retracts seal members


72


,


120


to their deflated positions.




Electrical circuit


232


is used to control master valve


218


and pressure selector valve


216


based on-user input from control panel


258


. Control panel


258


includes a switch


610


and an in-process lamp


616


to indicate the current status of the apparatus. Control panel


258


has two normally-high outputs, CL


618


(

FIG. 29

) and OP


620


(FIG.


30


). Selecting the “open” position


614


of switch


610


grounds OP


620


, and selecting the “close” position


612


grounds CL


618


.




The selecting of inputs CL


618


and OP


620


is similar. Consequently, a description of the processing of CL


628


should suffice for an understanding of the processing of OP


620


as well.

FIGS. 29

,


30


and


31


utilize similar numbers to denote similar circuits on the two signal paths, with the distinction that the circuit components which process the OP signal at


620


are designated by a prime (′). Once the CL signal at


618


is detected by circuit


232


it first passes through a debounce circuit


624


to clear any switch noise. The illustrated embodiment utilizes a Motorola type MC14490 hex contact bounce eliminator. The output signal from debounce circuit


624


is coupled to a delay circuit to provide a momentary “high” signal. This delay circuit is realized in the illustrated embodiment by supplying the output signal from debounce circuit


624


to a NOR gate


626


, and to a delay buffer


628


. In the illustrated embodiment, another section of the MC 14490 IC provides the delay buffer


628


. The delayed signal is then inverted by an inverter


630


. The output of the inverter


630


is coupled to an input of NOR gate


626


. The signal from debounce circuit


624


initially forces NOR gate


626


to output a “high” signal. Once the inverted delayed signal reaches NOR gate


626


, the output of NOR gate


626


turns off.




The signal from the NOR gate


626


is used to activate a trigger circuit


632


, illustrated as a Motorola MC14538 monostable multivibrator configured to be a rising edge trigger. A 100K ohm resistor


634


and a .1 uF capacitor


636


are utilized to determine the correct trigger timing. Once trigger circuit


632


detects the signal from NOR gate


626


, a “high” trigger signal is generated. The output of trigger circuit


632


is coupled to both pressure solenoid driver


646


and master solenoid driver


644


(jointly referred to as “drivers


646


,


644


”) inputs to allow the trigger signal to activate both drivers


646


,


644


. A major difference between the CL


618


input path and the OP


620


input path is that the output of trigger circuit


632


′ for OP


620


is coupled only to an input of master solenoid driver


644


.




Both drivers


646


,


644


are configured to emit a timed signal to control the pressure selector valve


216


and the master valve


218


respectively. In the illustrated embodiment each driver utilizes one half of a Motorola type MC3456 timing circuit


647


. The MC3456 timer


647


has only one input pin per half (pins


6


and


8


). These inputs are active-low. To allow trigger


632


,


632


′ to properly activate the drivers


646


,


644


a NOR gate


648


is used to input signals from both triggers


632


,


632


′ to MC3456


647


′. A NOR gate


676


is used to invert the output from trigger


632


for input into MC3456


647


. Master solenoid driver


644


is configured to emit a


7


second “high” signal. To select the correct timing for the signal, a 511 k ohm resistor


650


and a 10 uF capacitor


652


are coupled to pin


12


and between power and ground. Pressure solenoid driver


646


is configured to emit an


8


second “high” signal. To select the correct timing for the signal, a 619 k ohm resistor


670


and a 10 uF capacitor


652


′ are coupled to pin


2


and between power and ground. In the illustrated embodiment each driver


646


,


644


uses a relay


674


,


656


to provide switched power to valves


216


and


218


. The relay is triggered into conduction by the “high” signal from MC3456,


647


. LED


668


,


668


′ is connected between the relay


674


,


656


switched power output and ground. Relay


656


on master solenoid driver


644


also includes a second switched power output


666


to provide power to in-process lamp


616


while the master valve


218


is activated.




Both triggers


632


,


632


′ and drivers


644


,


646


also have RESET terminals which can be activated to disable the possibility of a false signal being sent. Triggers


632


,


632


′ have a RESET terminal connected to a proximity sensor


640


. Proximity sensor


640


is configured to sense when canister portion


28


is connected to isolator portion


38


. The output generated by proximity sensor


640


is “high” if the portions


28


,


38


are not connected, while the signal generated is “low” when the portions


28


,


38


are connected. In the illustrated embodiment the multivibrators of triggers


632


,


632


′, have active-low RESET so the output of the proximity sensor must be inverted by inverter


638


whose output is then coupled to the RESET terminals of triggers


632


,


632


′. This connection to the sensor ensures that the valves will be operated only when the two portions


28


and


38


are connected. The drivers


646


,


644


have a RESET terminal configured to disable the circuit when neither of the switched positions are selected. In the illustrated embodiment CL input


618


and OP input


620


and coupled to the inputs of a NAND gate


678


. The output of NAND gate


678


is coupled to the RESET terminals of MC3456 timer IC


647


.




Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of the invention as described and defined in the following claims.



Claims
  • 1. A transfer port apparatus comprisinga canister portion formed to include a canister passageway and adapted to be coupled to a canister to place the canister passageway in communication with a canister chamber formed in the canister, an isolator portion formed to include an isolator passageway and adapted to be coupled to an isolator to place the isolator passageway in communication with an isolation chamber formed in the isolator, a latch arranged to couple the canister portion to the isolator portion to place the canister passageway in communication with the isolator passageway to establish a transfer conduit through the canister and isolator portions, a removable conduit closure arranged to lie in and occlude the transfer conduit, the canister portion including a seal support and an expansible seal member mounted on the seal support and arranged to move relative to the seal support from a contracted position to an expanded position to establish a substantially airtight sealing engagement with the removable conduit closure, the expansible seal member including an inner ring configured to mate with and seal against the removable conduit closure upon insertion of the movable conduit closure into the canister passageway formed in the canister portion, and means for passing a pressurized fluid through the isolator portion and the seal support to a fluid-receiving space provided between the seal support and the inner ring to move the inner ring away from the seal support to the expanded position against the removable conduit closure, the passing means including a single air conduit formed in the seal support and the isolator portion.
  • 2. The apparatus of claim 1, wherein the removable conduit closure includes a canister door sized to close the canister passageway, the inner ring is positioned to engage an outer surface of the canister door upon movement of the expansible seal member to the expanded position to establish a substantially airtight seal therebetween, the removable conduit closure further includes an isolator door sized to close the isolator passageway and arranged to lie adjacent to the canister door when the canister portion is coupled to the isolator portion, and further comprising means for retaining the pressurized fluid in the fluid-receiving space to maintain the inner ring in the expanded position engaging the outer surface of the canister door upon decoupling of the canister portion and isolator portion while the canister door is positioned to close the canister passageway and the isolator door is positioned to close the isolator passageway, the retaining means including a valve coupled to the air conduit formed in the seal support and configured to move between an opened position allowing flow of pressurized fluid into the air conduit to reach the inner ring and a closed position retaining pressurized fluid in the air conduit to maintain the inner ring in the expanded position.
  • 3. The apparatus of claim 1, wherein the passing means further includes a pressurized fluid source and further comprising vacuum means for removing the pressurized fluid from the fluid-receiving space and applying a suction force to the inner ring in the fluid-receiving space to move the inner ring from the expanded position to the contracted position to disestablish the substantially airtight sealing engagement with the removable conduit closure, the vacuum means including a vacuum generator and a pressure selector coupled to the vacuum generator, the pressurized fluid source, and the air conduit and configured to move between a seal-establishing position coupling only the pressurized fluid source to the air conduit and a seal-disestablished position coupling only the vacuum generator to the air conduit.
  • 4. The apparatus of claim 1, wherein the passing means further includes a pressurized fluid source, a distribution conduit coupled to the pressured fluid source, and a connector coupled to the distribution conduit and configured to be coupled to the air conduit upon coupling of the canister portion to the isolator portion to enable pressurized fluid to pass from the pressurized fluid source into the air conduit through the distribution conduit and the connector, and the isolator portion is formed to include a portion of the distribution conduit therein.
  • 5. The apparatus of claim 1, wherein the passing means further includes a pressurized fluid source and a distribution conduit coupled to the pressurized fluid source and the air conduit includes a firs channel coupled to the distribution conduit and arranged to discharge pressurized fluid to a first portion of the inner ring and a second channel coupled to the distribution conduit and arranged to discharge pressurized fluid to a second portion of the inner ring.
  • 6. The apparatus of claim 5, wherein the first portion of the inner ring is a first frustoconical section, the second portion of the inner ring is a second frustoconical section, and the inner ring further includes an annular ledge positioned to lie between and interconnect the first and second frustoconical sections.
  • 7. The apparatus of claim 1, wherein the expansible seal member further includes a back ring and a front ring positioned to lie in axially spaced-apart relation to the back ring and abut the isolator portion upon coupling of the canister portion to the isolator portion and the inner ring interconnects inner edges of the back and front rings and the seal support contacts the back, front, and inner rings.
  • 8. The apparatus of claim 7, wherein the inner ring includes a first frustoconical section appended to the back ring, a second frustoconical section appended to the front ring, and an annular ledge positioned to lie between and interconnect the first and second frustoconical sections.
  • 9. The apparatus of claim 7, wherein the seal support is formed to include an air conduit arranged to conduct pressurized fluid to a fluid-receiving space provided between the seal support and the inner ring and the inner ring is configured to flex and move relative to the back and front rings upon admission of pressurized fluid into the fluid-receiving space.
  • 10. The apparatus of claim 7, wherein the inner ring includes a first frustoconical section appended to the back ring, a second frustoconical section appended to the front ring, and an annular ledge positioned to lie between and interconnect the first and second frustoconical sections, the seal support is formed to include an air conduit arranged to conduct pressurized fluid to a fluid-receiving space provided between the seal support and the inner ring and the inner ring is configured to flex and move relative to the back and front rings upon admission of pressurized fluid into the fluid-receiving space, and further comprising a pressurized fluid source and a distribution conduit coupled to the pressurized fluid source, the air conduit including a first channel coupled to the distribution conduit and arranged to apply pressurized fluid to the first frustoconical section of the inner ring and a second channel coupled to the distribution conduit and arranged to apply pressurized fluid to the second frustoconical section of the inner ring.
  • 11. The apparatus of claim 10, wherein the isolator portion is formed to include a portion of the distribution conduit.
  • 12. The apparatus of claim 1, wherein the canister portion further includes a mounting fixture formed to include a central opening and arranged to lie in spaced-apart relation to the seal support of the isolator portion to position the seal support of the canister portion therebetween to cause the central opening formed in the mounting fixture to cooperate with the canister and isolator passageways to define the transfer conduit.
  • 13. The apparatus of claim 12, wherein the expansible seal member includes an inner ring configured to mate with and seal against the removable conduit closure upon insertion of the movable conduit closure into the canister passageway formed in the canister portion, the expansible seal member further includes a back ring and a front ring positioned to lie in axially spaced-apart relation to the back ring and abut the isolator portion upon coupling of the canister portion to the isolator portion and the inner ring interconnects inner edges of the back and front rings and the seal support contacts the back, front, and inner rings, and the back ring is arranged to abut the mount fixture.
  • 14. The apparatus of claim 1, wherein the removable conduit closure includes a canister door sized to close the canister passageway and an isolator door sized to close the isolator passageway and further comprising first fluid delivery means for passing a pressurized fluid through the seal support to reach the expansible seal member and move the expansible seal member to the expanded position against the canister door, the first fluid delivery means including a canister air conduit formed in the seal support.
  • 15. The apparatus of claim 14, wherein the isolator portion includes an isolator door frame formed to include the isolator passageway and arranged to engage the isolator door upon insertion of the isolator door into the isolator passageway and further comprising a pressurized fluid source and means for conducting pressurized fluid from the pressurized fluid source to the canister air conduit, the conducting means including a distribution conduit and a portion of the distribution conduit being coupled to the isolator door frame.
  • 16. The apparatus of claim 15, wherein the conducting means further includes a connector coupled to the portion of the distribution conduit that is coupled to the isolator door frame and configured to be coupled to the canister air conduit upon-coupling of the canister portion to the isolator portion to enable pressurized fluid to pass from the distribution conduit into the canister air conduit through the connector.
  • 17. The apparatus of claim 14, farther comprising a vacuum generator, means for applying a vacuum created by the vacuum generator to the canister air conduit, the applying means including a distribution conduit, and a pressure selector coupled to the vacuum generator, the pressured fluid source, and the distribution conduit, the pressure selector being configured to move between a seal-establishing position coupling only the pressurized fluid source to the distribution conduit to conduct pressurized fluid through the distribution conduit and the canister air conduit to the expansible seal member and a seal-disestablishing position coupling only the vacuum generator to the distribution conduit to apply a vacuum suction force to the expansible seal member via the distribution channel and the air conduit.
  • 18. The apparatus of claim 17, wherein the isolator portion includes an isolator door frame formed to include the isolator passageway and arranged to engage the isolator door upon insertion of the isolator door into the isolator passageway and a portion of the distribution conduit is coupled to the isolator door frame.
  • 19. The apparatus of claim 18, wherein the applying means further includes a connector coupled to the portion of the distribution conduit that is coupled to the isolator door frame and configured to be coupled to the canister air conduit upon coupling of the canister portion to the isolator portion to enable a vacuum to be applied to the expansible seal member via the distribution conduit, the connector, and the canister air conduit.
  • 20. The apparatus of claim 17, wherein the isolator portion includes a second seal support and a second expansible seal member mounted on the second seal support and arranged to move relative to the second seal support from a contracted position to an expanded position to establish a substantially airtight scaling engagement with the isolator door, and further comprising second fluid delivery means for passing a pressurized fluid through the second seal support to reach the second expansible seal member and move the second expansible seal member to the expanded position against the isolator door, the second fluid delivery means including an isolator air conduit formed in the second seal support.
  • 21. The apparatus of claim 20, further comprising a pressurized fluid source and means for conducting pressurized fluid from the pressurized fluid source to the canister air conduit and the isolator air conduit, the conducting means including a first branch distribution conduit configured to conduct pressurized fluid to the canister air conduit to move the expansible seal member of the canister portion to the expanded position against the canister door and a second branch distribution conduit configured to conduct pressurized fluid to the isolator air conduit to move the second expansible seal member of the isolator portion to the expanded position against the isolator door.
  • 22. The apparatus of claim 20, further comprising a vacuum generator, means for applying a vacuum created by the vacuum generator to the canister air conduit and the isolator air conduit, the applying means including a first branch distribution conduit configured to communicate a vacuum to the canister air conduit so as to apply a vacuum suction force to the expansible seal member of the canister portion and a second branch distribution conduit configured to communicate a vacuum to the isolator air conduit so as to apply a vacuum suction force to the second expansible seal member of the isolator portion.
  • 23. The apparatus of claim 20, further comprising means for retaining pressurize fluid in the canister air conduit to maintain the expansible seal member of the canister portion in the ended position engaging the canister door upon decoupling of the canister portion and isolator portion while the canister door is positioned to close the canister passageway and the isolator door is positioned to close the isolator passageway, the retaining means including a canister lave valve coupled to the canister air conduit formed in the seal support of the canister and configured to move between an opened position allowing flow of pressurized fluid into the canister air conduit to reach the expansible seal member of the canister and a closed position retaining pressurized fluid in the canister air conduit to maintain the expansible seal member of the canister in the expanded position.
  • 24. The apparatus of claim 20, further comprising means for retaining pressurized fluid in the canister air conduit and in the isolator air conduit to maintain the expansible seal of the canister portion in the expanded position engaging the canister door and to maintain the second expansible seal in the expanded position engaging the isolator door upon decoupling of the canister portion and the isolator portion while the canister door is positioned to close the canister passageway and the isolator door is positioned to close the isolator passageway, the retaining means including a canister slave valve coupled to the canister air conduit formed in the seal support of the canister and configured to move between an opened position allowing flow of pressurized fluid into the canister air conduit to reach the expansible seal member of the canister and a closed position retaining pressurized fluid in the canister air conduit to maintain the expansible seal member of the canister in the expanded position, and an isolator slave valve coupled to the isolator air conduit formed in the second seal sort and configured to move between an opened position allowing flow of pressurized fluid into the isolator air conduit to reach the second expansible seal member and a closed position retaining pressurized fluid in the isolator air conduit to maintain the second expansible seal member in the expanded position.
  • 25. The apparatus of claim 24, further comprising a pressurized fluid source, a connector configured to be coupled to the canister air conduit upon coupling of the canister portion to the isolator portion to enable pressurized fluid in the connector to pass into the canister air conduit, a distribution conduit coupled to the pressurized fluid source and coupled to the connector to transmit pressurized fluid to the canister air conduit and to the isolator air conduit and wherein the isolator portion is formed to include a portion of the distribution conduit therein.
  • 26. A transfer port apparatus comprisinga canister portion formed to include a canister passageway and adapted to be coupled to a canister to place the canister passageway in communication with a canister chamber formed in the canister, an isolator portion formed to include an isolator passageway and adapted to be coupled to an isolator to place the isolator passageway in communication with an isolation chamber formed in the isolator, and coupled to the canister portion to define a transfer conduit extending therebetween, a removable conduit closure movable to a position in the transfer conduit to occlude the transfer conduit, and pneumatic means for selectively inflating and deflating expansible seal members included in the canister and isolator portions using pressurized fluid and vacuum suction forces passing through the isolator portion to move the seal members to establish airtight sealing engagement with the removable conduit closure.
  • 27. The apparatus of claim 26, wherein the canister portion includes a canister door frame adapted to be coupled to an opening formed in a canister having a canister chamber therein and the canister door frame includes a seal support and a first of the expansible seal members and the first of the expansible seal members is coupled to the pneumatic means.
  • 28. The apparatus of claim 27, wherein the isolator portion includes an isolator door frame adapted to be coupled to an opening formed in an isolator having an isolation chamber therein and the isolator door same includes a seal support and a second of the expansible seal members and the second of the expansible seal members is coupled to the pneumatic means.
  • 29. The apparatus of claim 28, wherein the pneumatic means includes a distribution conduit having a first branch passing through the seal supports of the canister and isolator portions to communicate pressurized fluid and vacuum suction forces to the expansible seal member of the canister portion and a second branch passing through the seal support of the isolator portion to communicate pressurized fluid and vacuum suction forces to the expansible seal member of the isolator portion.
  • 30. The apparatus of claim 27, wherein the pneumatic means includes an air conduit arranged to communicate pressurized fluid and vacuum suction forces to the expansible seal member and means for selectively retaining pressurized fluid in the air conduit to maintain the expansible seal member in airtight sealing engagement with a canister door included in the removable conduit closure upon decoupling of the canister portion from the isolator portion, the retaining means including a slave valve movable to open and close the air conduit.
  • 31. The apparatus of claim 26, wherein the canister portion includes a canister door frame formed to include a portion of the transfer conduit and adapted to be coupled to an opening formed in a canister having a canister chamber therein, the isolator portion includes an isolator door frame formed to include another portion of the transfer conduit and adapted to be coupled to an opening formed in an isolator having an isolation chamber therein, and the removable conduit closure includes a canister door coupled to the canister frame and an isolator door coupled to the isolator frame and selectively coupled to the canister door to move therewith during removal of the removable conduit closure from the transfer conduit.
  • 32. The apparatus of claim 31, wherein a rim on the canister door has an inner surface formed to include a groove sized to engage a spring-loaded ball detent latch member mounted on an underside of the isolator door to couple the isolator door to the canister door.
  • 33. An apparatus comprisingan isolator unit including an isolator shell configured to define an interior isolation chamber and formed to include an isolator chamber opening allowing access to the isolation chamber from a region exterior to the isolator unit, an isolator door frame coupled to the isolator shell and positioned to lie in the isolator chamber opening, the isolator door frame including an isolator seal support and an expandable isolator seal member, and an isolator door configured to mount to the isolator door frame and arranged to engage the isolator seal member and occlude an opening in the isolator door frame when in a closed position and to dingo the isolator seal member and allow access into the isolation chamber through the opening in the isolator door frame when the isolator door is an opened position, a mobile canister unit including a shell configured to define an interior canister chamber and formed to include a canister chamber opening allowing access to the canister chamber from a region exterior to the canister unit, a canister door frame coupled to the canister shell and positioned to lie in the canister chamber opening, the canister door frame including a canister seal support and an expandable canister seal member, and a canister door arranged to engage the canister seal member and occlude an opening in the canister door frame when in a closed position and to disengage the canister seal member and allow access into the canister chamber through the opening in the canister door frame when the canister door is in an opened position, a seal expander configured to urge prized fluid passing through the isolator unit against a surface of the canister seal member and a surface of the isolator seal member to move the canister seal member and the isolator seal member to the expanded position forming a first substantially airtight engagement between the canister seal member and the canister door and a second substantially airtight engagement between the isolator seal member and the isolator door.
  • 34. The apparatus of claim 33, wherein the canister door frame is removably connected to the isolator door frame and the opening in the canister door frame is arranged to communicate with the opening in the isolator door frame when both the canister door and isolator door are in the opened position.
  • 35. The apparatus of claim 33, wherein the isolator door is coupled to the canister door when both the isolator door and the canister door are in the closed position.
  • 36. The apparatus of claim 33, further comprising a vacuum generator configured to remove pressures fluid from a surface of the canister seal member and from a surface of the isolator seal member to move the canister seal member and the isolator seal member to the contracted position and disengage the first and second substantially airtight engagements.
  • 37. An apparatus comprisingan isolator unit including an isolator shell configured to define an interior isolation chamber and formed to include an isolator chamber opening allowing access to the isolation chamber from a region exterior to the isolator unit, an isolator door frame coupled to the isolator shell and positioned to lie in the isolator chamber opening, the isolator door frame including an isolator seal support and an expandable isolator seal member, and an isolator door configured to mount to the isolator door frame and arranged to engage the isolator seal member and occlude an opening in the isolator door frame when in a closed position and to disengage the isolator seal member and allow access into the isolation chamber through the opening in the isolator door frame when the isolator door is in an opened position, a mobile canister unit including a shell configured to define an interior canister chamber and formed to include a canister chamber opening allowing access to the canister chamber from a region exterior to the canister unit, a canister door frame coupled to the canister shell and positioned to lie in the canister chamber opening, the canister door frame including a canister seal support and an expandable canister seal member, and a canister door arranged to engage the canister seal member and occlude an opening in the canister door frame when in a closed position and to disengage the canister seal member and allow access into the canister chamber through the opening in the canister door frame when the canister door is in an opened position, a seal expander system including an electronic control device configured to allow pressurized fluid to flow from a pressurized fluid supply when the electronic control device is activated, an isolator conduit configured to receive pressurized fluid flow from the pressurized fluid supply when the electronic control device is activated and configured to lie in fluid communication with a fluid junction located in the isolator unit and in fluid communication with a surface of the expandable isolator seal member, and a canister conduit in fluid communication with the fluid junction and with a surface of the expandable canister seal member.
  • 38. The apparatus of claim 37, further comprising an isolator slave valve coupled to the isolator conduit and configured to move between an opened position allowing flow of pressurized fluid to or from the surface of the isolator seal member and a closed position prohibiting flow of pressurized fluid to or from the surface of the isolator seal member, and a canister slave valve coupled to the canister conduit and configured to move between an opened position allowing flow of pressurized fluid to or from the surface of the canister seal member and a closed position prohibiting flow of pressurized fluid to or from the surface of the canister seal member.
  • 39. The apparatus of claim 37, wherein at least a portion of the isolator conduit passes through the isolator seal support.
  • 40. The apparatus of claim 39, wherein the canister door frame is removably connected to the isolator door fry and the opening in the canister door frame is arranged to communicate with the opening in the isolator door frame when both the canister door and isolator door are in the opened position.
  • 41. The apparatus of claim 39, wherein the fluid junction remains in fluid communication with the isolator conduit but not in fluid communication with the canister conduit when the mobile canister unit is moved and the removable connection between the canister door frame and the isolator door frame is removed.
  • 42. The apparatus of claim 39, further comprising a vacuum generator in fluid communication with the isolator conduit and configured to apply negative fluid pressure to the surface of the isolator seal member and to the surface of the canister seal member.
  • 43. The apparatus of claim 42, further comprising a pressure selector valve in electronic communication with the electronic control device and configured to move between a first position allowing flow of pressurized fluid from the pressurized fluid supply into the isolator conduit and a second position allowing negative pressure from the vacuum generator to remove pressurized fluid from the isolator conduit.
  • 44. An apparatus comprisingan isolator unit including an isolator shell configured to define an interior isolation chamber and formed to include an isolator chamber opening allowing access to the isolation chamber from a region exterior to the isolator unit, an isolator door frame coupled to the isolator shell and positioned to lie in the isolator chamber opening, the isolator door frame including an isolator seal support and an expandable isolator seal member, and an isolator door configured to mount to the isolator door frame and arranged to engage the isolator sea member and occlude an opening in the isolator door frame when in a closed position and to disengage the isolator seal member and allow access into the isolation chamber trough the opening in the isolator door frame when the isolator door is in an opened position, a mobile canister unit including a shell configured to define an interior canister chamber and formed to include a canister chamber opening allowing access to the canister chamber from a region exterior to the canister unit, a canister door frame coupled to the canister shell and positioned to lie in the canister chamber opening, the canister door frame including a canister seal support and a canister seal member, and a canister door arranged to engage the canister seal member and occlude an opening in the canister door frame when in a closed position and to disengage the canister seal member and allow access into the canister chamber through the opening in the canister door frame when the canister door is in an opened position, a seal expander configured to urge pressurized fluid moving through the isolator unit against the isolator seal member to move the isolator seal member to the expanded position forming a substantially airtight engagement between the isolator seal member and the isolator door and against the canister seal member to move the canister seal member to the expanded position forming a substantially airtight engagement between the canister seal member and the canister door.
  • 45. An apparatus comprisingan isolator unit including an isolator shell configured to define an interior isolation chamber and formed to include an isolator chamber opening allowing access to the isolation chamber from a region exterior to the isolator unit, an isolator door frame coupled to the isolator shell and positioned to lie in the isolator chamber opening, the isolator door frame including an isolator seal support and an expandable isolator seal member, and an isolator door configured to mount to the isolator door frame and arranged to engage the isolator seal member and occlude an opening in the isolator door frame when in a closed position and to disengage the isolator seal member and allow access into the isolation chamber through the opening in the isolator door frame when the isolator door is an opened position, a mobile canister unit including a shell configured to define an interior canister chamber and formed to include a canister chamber opening allowing access to the canister chamber from a region exterior to the canister unit, a canister door frame coupled to the canister shell and positioned to lie in the canister chamber opening, the canister door frame including a canister seal support and an expandable canister seal member, and a canister door arranged to engage the canister seal member and occlude an opening in the canister door frame when in a closed position and to disengage the canister seal member and allow access into the canister chamber through the opening in the canister door frame when the canister door is in an opened position, the mobile canister unit placed adjacent to the isolator unit and configured with the canister door frame removably connected to the isolator door frame and the opening in the canister door frame arranged to communicate with the opening in the isolator door frame when both the canister door and isolator door are in the opened position, and a seal member pressure control system including a pressurized air supply in fluid connection with a slave valve supply conduit and a pressure supply conduit and configured to allow flow of pressurized air into both the slave valve supply conduit and the pressure supply conduit, a master valve in fluid connection with the slave valve supply conduit and configured to move between a first position halting flow of pressurized fluid through the slave valve supply conduit and a second position allowing flow of pressurized fluid to continue through the slave valve supply conduit, a pressure selector valve in fluid connection with the pressure supply conduit and also in fluid connection with a vacuum generator, the pressure selector valve configured to move between a first position allowing the vacuum generator to remove air from the pressure supply conduit and a second position allowing the pressurized air supply to urge pressurized air into the pressure supply conduit, an isolator slave valve having a first input in fluid connection with the slave valve supply conduit and a second input in fluid connection with the pressure supply conduit and an output in fluid connection with the isolator seal member and configured to move from a first position wherein the movement of air through the pressure supply conduit to or from the isolator seal member is prohibited and a second position wherein movement of air through the pressure supply conduit to or from the isolator seal member is allowed and further configured to be biased in the first position and moved to the second position upon the receipt of pressurized air from the slave valve supply conduit, and an electronic controller electronically connected to the master valve and pressure selector valve and configured to command the master valve and pressure selector valve to increase or decrease the pressure on the isolator seal member, wherein the command to increase pressure on the isolator seal member is accomplished by communicating a signal from the electronic controller to the master valve causing the master valve to move to its second position allowing pressurized air to flow from the pressurized air supply to the first input of the isolator slave valve causing the isolator slave valve to move to its second position and by communicating a signal from the electronic controller to the pressure selector valve causing the pressure selector valve to move to its second position allowing pressurized air to flow through the pressure supply conduit through the second input of the isolator slave valve and through the output of the isolator slave valve to move the isolator seal member to its expanded position, and wherein the command to decrease pressure on the isolator seal member is accomplished by communicating a signal from the electronic controller to the master valve causing the master valve to move to its second position allowing pressurized air to flow from the pressurized air supply to the first input of the isolator slave valve causing the isolator slave valve to move to its second position and by configuring the pressure selector valve to its first position allowing the vacuum generator to remove pressurized air from the pressure supply conduit through the second input of the isolator slave valve and through the output of the isolator slave valve to move the isolator seal member to its contracted position.
  • 46. The apparatus of claim 45 further comprising a first fluid junction in fluid communication with the slave valve supply conduit and in fluid communication with a canister slave valve supply conduit and configured to allow air to flow from the slave valve supply conduit through a portion of the isolator door frame and through a portion of the canister door frame and into or out of the canister slave valve supply conduit, a second fluid junction in fluid communication with the pressure supply conduit and in fluid communication with a canister pressure supply conduit and configured to allow air to flow to or from the flow the pressure supply conduit through a portion of the isolator door frame and through a portion of the canister door frame and to or from the canister pressure supply conduit, and a canister slave valve having a first input in fluid connection with the canister slave valve supply conduit and a second input in fluid connection with the canister pressure supply conduit and an output in fluid connection with the canister seal member and configured to move from a first position wherein the movement of air through the canister pressure supply conduit to or from the canister seal member is prohibited and a second position wherein movement of air through the canister pressure supply conduit to or from tho canister seal member is allowed and further configured to be biased in the first position and moved to the second position upon the receipt of pressurized air from canister slave valve supply conduit.
  • 47. A method of opening a transfer conduit in a transfer port apparatus to enable a user to move an object between a canister chamber formed in a canister and an isolation chamber formed in an isolator through the transfer conduit without exposing the transfer conduit and the canister ad isolation chamber to the atmosphere, the method comprising the steps ofproviding a canister door frame arranged to surround an opening into the canister chamber, the canister door frame defining a portion of the transfer conduit and including a seal support and an inflatable seal coupled to the seal support, providing an isolator door frame arranged to surround an opening into the isolation chamber, first moving an isolator door from a central opening formed in the isolator door frame without passing the isolator door through a central opening formed in the canister door frame, second moving a canister door from the central opening formed in the canister door fame through the central opening formed in the isolator door after deflating an inflated seal included in the canister door frame and arranged to establish an airtight scaling engagement between the canister door fame and the canister door.
  • 48. The method of claim 47, wherein the first moving step includes the steps of deflating an inflated seal included in the isolator door frame and arranged to establish an airtight sealing engagement between the isolator door frame and the isolator door and then dislodging the isolator door from a mounted position in the central opening of the isolator door frame.
  • 49. A method of closing a transfer conduit in a transfer port apparatus to block fluid communication between a canister chamber formed in a canister and an isolation chamber formed in an isolator through a transfer conduit, the method comprising the steps ofproviding a canister door frame arranged to surround an opening into the canister chamber, the canister door frame defining a portion of the transfer conduit and including a seal support and an inflatable seal coupled to the seal support, providing an isolator door frame arranged to surround an opening into the isolation chamber, first moving a canister door through a central opening formed in the isolator door frame into a central opening formed in the canister door frame, inflating the inflatable seal to establish an airtight scaling engagement between the canister door frame and the canister door, and second moving an isolator door into the central opening formed in the isolator door frame.
  • 50. The method of claim 49, wherein the second moving step includes the steps of inserting the isolator door into the central opening formed in the isolator door frame and inflating an inflatable seal included in the isolator door frame to establish an airtight sealing engagement between the isolator door and the isolator door frame.
Parent Case Info

This application claims benefit of provisional application No. 60/092,299 filed Jul. 10, 1998.

PCT Information
Filing Document Filing Date Country Kind
PCT/US99/15582 WO 00
Publishing Document Publishing Date Country Kind
WO00/02659 1/20/2000 WO A
US Referenced Citations (5)
Number Name Date Kind
4073521 Mena Feb 1978 A
4260312 Hackney Apr 1981 A
5226781 Glachet et al. Jul 1993 A
5291923 Gallagher et al. Mar 1994 A
5425400 Szatmary Jun 1995 A
Provisional Applications (1)
Number Date Country
60/092299 Jul 1998 US