1. Field of the Invention
This invention relates to an innovative hinge wing, of the type that is mountable on a furniture component without the need for using tools.
2. State of the Prior Art
The hardware market for furniture has always been sensitive to innovations that enable more rapid and stable fixing of the hardware elements to the wooden panels. In particular, in the case of furniture for the “do it yourself” market so-called “tool-less mounting” (TLM) fixing systems are increasingly appreciated that ensure secure fixing without resorting to any type of tool such as a screwdriver or hammer.
TLM systems have in particular been used for fixing cup-type wings (i.e. those provided with a “box”) in the appropriate holes that are traditionally obtained in the wall of the furniture.
Currently known products do however, have intrinsic manufacturing difficulties that are mainly due to the fact that the energy required to achieve fixing of the cup has to be provided by resorting to a minimum movement of movable parts such as cams or levers moved manually.
For example, the hinge wings disclosed in the patents EP 0610765 and GB 2027482 provide for the force necessary for expanding the side jaws of the box being obtained by rotating a lever by 90° that is located on top of the flange of the box. In this short movement, which is quantifiable as 15-20 mm, the hand that exerts the thrust on the lever has to provide all the energy necessary for achieving correct fixing: as can be imagined, this is a situation that is very disadvantageous compared with the traditional type of fixing where the work is performed on two screws that are screwed into the wood with about 3 turns of penetration inside the door. The problem is particularly serious when it is considered that the hinge wing can be applied to materials of different type and resistance, such as chipboard and solid wood: a fixing mechanism for fixing the cup that is sufficient for softer material risks requiring excessive force fixing on a harder material. On the other hand a mechanism that enables sufficient fixing to be obtained with acceptable force on a hard material risks not providing sufficient strength guarantees on a softer material.
An object of the present invention is to remedy the aforesaid drawbacks by providing a hinge wing that is rapidly mountable and is reliable without the need to use tools.
A further object of the invention is to provide a hinge wing that can be applied to a furniture component, obtaining similar strength values on various (more or less hard) materials with minimum variations in the required fixing force.
Another object of the invention is to provide a hinge wing that has a simple and cheap structure.
In view of this object it was decided to make, according to the invention, a hinge wing comprising a cup intended for being fixed in a hole of a furniture component, the wing being provided with a pair of expandable teeth arranged on opposite sides of the cup, said teeth being fixed on an eccentric lever of the wing, by rotating which the teeth are moved in an opposite direction to the direction of insertion of the cup into the respective receiving hole, the wing comprising for each tooth a cam that, upon rotation of the eccentric lever, causes the respective tooth to expand against a side wall of the receiving hole of the cup to fix the cup to the furniture component, characterized in that each cam is formed with a cam element of yieldable material interposed between a side wall of the cup and the respective tooth.
According to an advantageous aspect of the invention, the cam element is made of plastics.
According to another advantageous aspect of the invention, each cam element is fixable to an external side wall of the cup.
According to a further advantageous aspect of the invention, the wing comprises elastic means acting between each tooth and a flange protruding from the cup of the wing.
According to another advantageous aspect of the invention, said elastic thrusting means comprises for each tooth a thrusting element interposed in use between the tooth and the side wall of the receiving hole of the cup.
According to a further advantageous aspect of the invention, said elastic thrusting element forms one piece with the cam element.
According to another advantageous aspect of the invention, said elastic element is provided with external toothing suitable for being pressed against the side wall of the receiving hole of the cup when the teeth are made to expand by the eccentric lever.
According to a further advantageous aspect of the invention, each tooth is provided with an arm that passes through a flange of the wing, the eccentric lever being articulated on said arm above the flange.
According to another advantageous aspect of the invention, each tooth has a hook-shaped end intended for perforating the wall of the receiving hole of the cup.
According to a further advantageous aspect of the invention, the wing comprises for each tooth thrusting elastic elements acting between a flange of the cup and said hook-shaped end of the respective tooth.
In order to make clearer the explanation of the innovative principles of the present invention and the advantages thereof over the prior art, with the help of the attached drawings two possible embodiments thereof will be disclosed below by way of non-limiting example. In the drawings:
With reference to the figures, in
The wing 11 comprises a cup (or box) 12 intended for being inserted into a hole 50 (indicated by a dashed line in
The wing comprises a pair of expandable teeth 15, 16 (also shown clearly in
The tooth 15 (
In the lower part, near the hook 15a, the tooth 15 comprises a protrusion 15c, intended as will be seen for cooperating with the cam element 19 to cause the tooth to expand during the fixing step. The tooth 15 is further provided with a hole 23 at the “L” knee, intended for receiving a protrusion engagement of the elastic element 17.
The tooth 16 is made in a similar manner to the tooth 15.
The two teeth 15 and 16 are articulated on the eccentric lever 14 by the pivots 40 and 41. The upper arms 15b, 16b of the teeth 15, 16 protrude above the flange 13 of the cup, passing through suitable openings formed in the flange. The eccentric lever 14, clearly shown in
In this manner, by taking the lever 14 from the vertical position of
Between the tooth 15 and the external side wall 12a of the cup 12 (shown in
The cam element 19 has a shaped end 19b, that forms a tilted cam surface to command expansion of the tooth 15 when the latter is raised as shown in
A cam element 20 that is similar to the element 19 is positioned between the tooth 16 and the opposite external side wall of the cup 12.
The hinge wing also comprises two elastic elements 17, 18 acting between the flange 13 and respectively the tooth 15 and the tooth 16. The elements 17, 18 are arranged in use between the teeth and the side wall of the hole 50 receiving the cup and act between the flange 13 and the lower hook of the respective tooth.
Preferably, the elastic element 17 (
The elastic elements 17, 18 have the function of ensuring that the tooth is in the lowered position for inserting the cup 12 into the hole 50 when the eccentric lever 14 is in the raised position, maintaining the lever 14 constantly in contact with the flange 13.
The operation of the hinge wing during the fixing step of fixing the furniture component to the hole 50 is now disclosed.
Initially, the hinge wing is inserted into the hole 50 in the direction of the arrow shown in
The eccentric lever 14 is thus rotated in a lowered position against the flange 13 (
The protrusion 15c of the tooth 15 slides on the cam 19, in particular on the lower side 19b thereof, so that the tooth 15 is pushed to expand away from the cup 12. The tooth 15 thus perforates the side wall of the hole 50 and, similarly, the tooth 16 perforates the side wall of the hole 50 on the opposite side (
Owing to the yieldability of the cam element 19, made for example of plastics, the necessary force for performing the fixing does not increase excessively in the case of material of the component of the hard furniture.
In fact, the greater resistance provided by the harder material of the door of the piece of furniture can be compensated by partial deformation of the end part 19b of the element 19: in this manner the penetration of the end part 15c of the tooth 15 is reduced and the force necessary for driving the lever 14 will be only a little greater than in the case of fixing in a softer material. In terms of strength, the lesser penetration of the teeth 15, 16 will be compensated by the greater resistance of the material of the door.
A hinge wing has thus been made that is provided with a fixing system that enables the designer to provide theoretical interference between the teeth and the door by quite a great amount, which will be used entirely in the case of doors (or other furniture elements) formed by a soft material and that will be used only partially in the case of more resistant materials, ensuring the end user has strength and fixing force that are similar even in the case of completely different materials.
In
This second embodiment differs from the first embodiment by the fact that the elastic element 117 is formed by a single piece with the cam element 119, as well shown in
In order to increase the strength, advantageously the part 117 has a toothed external profile 130 that, when the lever is lowered, partially penetrates inside the wall of the hole 150, contributing to achieve the strength thereof.
At this point it is clear how the objects of the present invention are achieved.
In particular, a hinge wing is provided that can be mounted rapidly and simply in a hole obtained in a furniture component without the use of tools.
The wing can be applied in a reliable manner to the furniture both in the case of a soft material (such as chipboard) and in the case of a hard material (like solid wood), without requiring excessive force from the user in the case of harder and more resistant material.
Further, the wing has a simple and cheap structure.
Naturally, the description made above of an embodiment applying the innovative principles of the present invention is given by way of example of such innovative principles and must not therefore be taken to limit the scope of what is claimed herein.
Number | Date | Country | Kind |
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MI2008A 000229 | Feb 2008 | IT | national |