Claims
- 1. A method of producing an anisotropic rare earth magnet, comprising the steps of:
- rapidly quenching a melt and forming an alloy powder consisting essentially of 12 to 20 at % R (where R denotes rare earth elements including at least one member selected from the group consisting of neodymium and praseodymium), 2 to 10 at % boron, up to 5 at % copper, with the remainder being TM (where TM=Fe.sub.1-x Co.sub.x (0.ltoreq.x.ltoreq.0.4)) and unavoidable impurities;
- hot-pressing the alloy powder to form a pressed body by consolidating the powder to 90% or more of the full density of the alloy powder;
- recrystallization heat treating the pressed body at 750.degree.-1150.degree. C.; and
- aging the pressed body at 450.degree.-750.degree. C.;
- wherein the resultant anisotropic rare earth magnet has recrystallization grains of R.sub.2 Fe.sub.14 B intermetallic compound having a tetragonal crystal structure with an average grain size of 1 to 100 .mu.m and an induced anisotropy P of 0.1 or more where P=(Br(.parallel.)-Br(.perp.))/(Br(.parallel.)+Br(.perp.)), Br(.parallel.) being residual magnetic flux density along the easy magnetization axis and Br(.perp.) being residual magnetic flux density perpendicular to the easy magnetization axis.
- 2. The method according to claim 1, wherein up to 20 at % of the total R amount is dysprosium.
- 3. The method according to claim 1 in which hot-pressing is effected by passing an electric current through the powder under pressure.
- 4. The method according to claim 2 in which hot-pressing is effected by passing an electric current through the powder under pressure.
Priority Claims (1)
Number |
Date |
Country |
Kind |
1-279483 |
Oct 1989 |
JPX |
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Parent Case Info
This application is a division of now abandoned application. Ser. No. 0-7/603,993 filed Oct. 26, 1990, now abandoned.
US Referenced Citations (5)
Foreign Referenced Citations (6)
Number |
Date |
Country |
0106948 |
May 1984 |
EPX |
0311049 |
Apr 1989 |
EPX |
60-100402 |
Jun 1985 |
JPX |
60-254708 |
Dec 1985 |
JPX |
61-34242 |
Aug 1986 |
JPX |
2-39503 |
Feb 1990 |
JPX |
Non-Patent Literature Citations (2)
Entry |
Lee, Appl. Phys. Lett. 46(8), p. 790-791 (1985). |
Nozawa et al., J. Appl. Phys. 64(10), pp. 5285-5289 (1988). |
Divisions (1)
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Number |
Date |
Country |
Parent |
603993 |
Oct 1990 |
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