This disclosure relates generally to ratchets and, more specifically, to a ratchet mechanism and pawl associated with a ratchet mechanism for reducing stress on the internal components of the ratchet mechanism to lengthen its useful life.
A ratchet typically embodies a handle portion and a head portion. The head portion houses a ratchet mechanism capable of rotating about an axis. A ratchet may be manually operated.
A ratchet drive may be positioned within the head portion of the ratchet and include a drive body onto which a socket may engage or attach. The drive body may be a square drive or formed of any geometric configuration for receiving or engaging the socket. The ratchet drive may further include a gear capable of reciprocating within the head portion in response to the manual driven operation of the ratchet. The drive body is formed on or attached to the gear. The gear may have outwardly facing gear cogs, teeth, serrations, or other engagement portion, herein referred to generally as gear teeth.
The ratchet mechanism often comprises a pawl. The pawl is positioned within the head and is capable of engaging the gear teeth and driving the gear. The pawl may be forced into engagement with the gear teeth by way of a pusher and spring. The pusher and spring may be driven to and from the pawl by way of a lever. By adjusting the engagement of the pusher upon the pawl, by way of the lever, the pawl may change its position of engagement on the gear teeth, thereby, changing the driving direction, or travel, of the gear and the drive body.
Ratchets are relied on to provide a significant amount of torque through the drive body when in operation. The stresses imposed on the ratchet in such conditions translate to the ratchet mechanism. Specifically, the stresses imposed on the ratchet translate between the gear teeth, teeth of the pawl, and through the pawl, often resulting in premature wear, failure, or fracture of those internal components. Specifically, such failures may be attributed to isolated stress failures, or fractures, or point loads of the components of the ratchet mechanism. What is needed is a ratchet that better protects the components of the ratchet mechanism and pawl design that reduces the internal stresses within the ratchet mechanism. It would also be desirable to maintain the functionality of the ratchet mechanism, and that strengthens the engagement between the ratchet pawl and the gear teeth while decreasing isolated stresses on the ratchet pawl and/or the gear teeth that otherwise result in failures, or degradation such as fractures.
The present disclosure sets forth a ratchet head assembly and, more specifically, a configuration and arrangement of the components of a ratchet head assembly to reduce stresses on the components. In an example, a ratchet head comprises a ratchet gear engaged with a ratchet pawl. Gear teeth of the ratchet gear fully engage a first set of teeth of the ratchet pawl simultaneously with a substantially flat first sidewall of the ratchet pawl fully contacting a first flat interior sidewall of the housing. A second set of teeth of the ratchet pawl are separated from the first set of teeth of the ratchet pawl by a recessed area. The second set of teeth of the ratchet pawl are fully disengaged from the ratchet gear when the first set of teeth are engaged with the gear teeth. Additionally, a substantially flat second sidewall of the ratchet pawl is fully disconnected from a second flat interior sidewall of the housing also while the substantially flat first sidewall of the ratchet pawl fully contacts the first flat interior sidewall of the housing. In examples, the substantially flat first sidewall may be at an acute angle relative the substantially flat second sidewall. Additionally, or alternatively, the first flat interior sidewall of the housing may be at an acute angle relative the second flat interior sidewall of the housing. Comparatively, an angle between the substantially flat first sidewall and the substantially flat second sidewall is less than an angle between the first flat interior sidewall of the housing and the second flat interior sidewall of the housing. In some examples, the angle between the substantially flat first sidewall and the substantially flat second sidewall is within 10 to 20 degrees of the angle between the first flat interior sidewall of the housing and the second flat interior sidewall of the housing.
In operation, the position of the ratchet pawl within the housing is configured to change within the housing and relative to the gear teeth by way of a lever extending into the housing. The movement of the lever may be limited by the engagement of the substantially flat first sidewall of the ratchet pawl with the first flat interior sidewall of the housing.
In examples, the first set of teeth and the second set of teeth of the ratchet pawl extend across respective concave surfaces. The concave surface of the first set of teeth and the concave surface of the second set of teeth may be on different arcs. The recessed area may additionally be concave and, thereby, forms a third arc between the concave surfaces of the first set of teeth and the concave surface of the second set of teeth. The recessed area extends further into the ratchet pawl than teeth of the first set of teeth and the second set of teeth. The recessed area never engages the gear teeth. The concave surface of the first set of teeth and the concave surface of the second set of teeth may have the same radius, regardless of arc. Moreover, the concave surface of the first set of teeth, the concave surface of the second set of teeth, and a convex surface of the gear teeth are positioned on have the same radius.
The arrangement disclosed herein transfers the rotational stress on the ratchet gear from the gear teeth to the first flat interior sidewall by way of the ratchet pawl from each tooth of the first set of teeth through an entire length of the substantially flat first sidewall. Yet, the ratchet pawl remains free to transfer between the first flat interior sidewall of the housing and the second flat interior sidewall of the housing while additionally rotating within the housing when transferring or changing direction of operation of the ratchet.
Additional examples exemplify that the mating sidewalls need not be flat sidewalls. Instead, mating sidewalls may simply be mating configurations with full contact between the mating configurations (whether a curvature, teeth, or the like). In examples, a ratchet head comprises a recessed housing comprising a ratchet gear engaged with a ratchet pawl therein. The ratchet gear has gear teeth about a perimeter and a drive body for engaging and rotating a workpiece. The ratchet pawl has a concave face for engaging the ratchet gear where the concave face comprises a first set of teeth and a second set of teeth separated by a recessed area. The ratchet pawl additionally comprises a first sidewall and a second sidewall extending from the first set of teeth and the second set of teeth, respectively, in a direction away from the ratchet gear. An entire length, or surface, of the first sidewall of the ratchet pawl engages a first exterior sidewall of the recessed housing as all teeth of the first set of teeth fully engage the gear teeth. The recessed area may be centrally positioned on, and recessed into, a front face of the ratchet pawl and the first set of teeth and the second set of teeth are additionally positioned on the front face of the ratchet pawl.
As mentioned above, the first sidewall and the second sidewall may be substantially flat. They may be alternative geometries as well. Importantly, and regardless of their geometries, the first sidewall of the ratchet pawl and the first exterior sidewall of the recessed housing are to be opposing mating surfaces that mate, fully contact one another, or are in full engagement with one another. Likewise, the second sidewall of the ratchet pawl and the second exterior sidewall of the recessed housing are to be opposing mating surfaces that mate, fully contact one another, or are in full engagement with one another. This engagement is to occur simultaneously as all teeth of the respective first set of teeth or second set of teeth fully engage the gear teeth.
The foregoing and other objects, features, and advantages of the examples will be apparent from the following more detailed descriptions of particular examples as illustrated in the accompanying drawings wherein like reference numbers represent like parts of the examples.
Reference is made to the accompanying drawings in which particular examples and further benefits of the examples are illustrated as described in more detail in the description below, in which:
The present disclosure relates to a ratchet and, specifically, a ratchet head arrangement, or assembly, for a ratchet. The ratchet head arrangement, or assembly, of the present disclosure is directed to the features of a ratchet pawl that are relied on to balance and transfer the stresses exhibited on the internal components of ratchet head across arrangement, or components, of the assembly to avoid premature failure, or fracture, or isolated point loads on the internal components.
Still referring to
As best illustrated by
The only difference between
Referring to
Turning now to
Still referring to
Because the ratchet pawl moves within the recessed housing 110 between the respective sidewalls 112, 114 of the recessed housing 110, the angle of the substantially flat first stop wall 350 and the substantially flat second stop wall 360, relative a dividing axis A300 (as illustrated by
It has been further found that to avoid binding the teeth 210 of the ratchet gear 200, and to support full engagement of each respective set of teeth 310, 320 of the ratchet pawl 300 with the teeth 210 of the ratchet gear 200, a recessed area 330 is provided between the first set of teeth 310 and the second set of teeth 320 of the ratchet pawl 300. The recessed area 330 creates a void which allows the second set of teeth 320 to fully disengage from the teeth 210 of the ratchet gear 200 when the first set of teeth 310 are fully engaged with the teeth 210 of the ratchet gear 200, and vice versa. Otherwise, full engagement between the teeth 210 of the ratchet gear 200 and a respective set of teeth 310, 320 of the ratchet pawl 300 and, accordingly, full engagement between the respective stop walls 350, 360 of the ratchet pawl 300 and the respective sidewalls 112, 114 of the recessed housing 110 may not otherwise be achieved without imparting stresses on teeth that would otherwise be present between the first set of teeth 310 and the second set of teeth 320 in the position of the recessed area 330. This prevents unnecessary loading of the teeth which would, additionally, lead to premature failure of the teeth causing the teeth to become stuck or lodged within the components of the recessed housing 110. This additionally ensures freedom of movement of the ratchet pawl 300 within the recessed housing 110 when transferring between the first set of teeth 310 and a second set of teeth 320. Thereby, it is the combination of having separate sets of teeth 310, 320 on the front face 340 of the ratchet pawl 300 with having substantially flat stop walls 350, 360 that fully engage respective sidewalls 112, 114 of the recessed housing 110 which accomplish the reduction of stress within the mechanism(s) of a ratchet head assembly 10.
The recessed area 330 additionally allows the first set of teeth 310 to be positioned on an entirely different radius than the second set of teeth 320. In one example, the radius the first set of teeth 310 are positioned on, and the radius the second set of teeth 320 are positioned on, may be the same as the radius the teeth 210 of the ratchet gear 200 are positioned on. In a further example, the respective first set of teeth 310 and the second set of teeth 320 of the ratchet pawl, however, may not follow a single arc and may be on different arcs. In view of being on different arcs, the radius of the first set of teeth 310 and the radius of the second set of teeth 320 are mirrored across a dividing centerline of the ratchet pawl 300, or on opposing sides of the recessed area. This further prevents the teeth on the opposite side of the recessed area from engaging while the opposing set of teeth engage at different angles within the mechanism as the ratchet pawl not only moves from sidewall 112 to sidewall 114 but also rotates within the recessed housing in view of having stop walls 350, 360 arranged at different angles than the sidewalls 112, 114, as noted above.
This is best illustrated by way of a comparison of
Turning now to
Finally,
While this invention has been described with reference to examples thereof, it shall be understood that such description is by way of illustration only and should not be construed as limiting the scope of the claimed examples. Accordingly, the scope and content of the examples are to be defined only by the terms of the following claims. Furthermore, it is understood that the features of any example discussed herein may be combined with one or more features of any one or more examples otherwise discussed or contemplated herein unless otherwise stated.
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20230191563 A1 | Jun 2023 | US |