The present invention relates to buckles for securing straps, ranging from medical devices such as tourniquets to industrial devices for securing loads.
U.S. Publication 2010/0049241 discloses a tourniquet of the type wherein a wide strap passes through a buckle having a handle that is cyclically pivotable along the length direction of the strap, with a ratchet mechanism for incrementally tightening the strap around a body part. The buckle has a frame with a cross bar adapted to engage a hook at one end of the strap. The other end of the strap is wrapped around a strap axle supported in the frame and that is rotated by a handle operatively connected to a ratchet mechanism supported in the frame. After placing the strap and buckle around a body part, any slack in the strap is pulled through the buckle and then the handle is cyclically pivoted to incrementally tighten the strap, which remains tightened due to the one-way action of the pawls in the ratchet mechanism.
The tourniquet buckle described in U.S. Publication 2010/0049241 contains a pawl-type ratchet mechanism that is commonly used in a variety of buckles for straps.
The buckle according to the present disclosure, relies on a different operating principle and is suitable for use on a variety of straps. Instead of a pawl for implementing the hold feature of the ratchet toggle effect, according to the present disclosure one ratchet gear drives the strap axle and another ratchet gear holds the strap axle. The driving ratchet gear mates with a handle operated drive gear and the other ratchet gear mates with a rotationally fixed holding gear. Each gear in the respective pair of gears mates in a face-to-face relationship. Each of these gears combines two planes per gear tooth: an inclined guide plane and a perpendicular driving plane for one pair and an inclined guide plane and holding plane for the other pair. This produces a smooth ratchet, toggle motion when two mating gears are spring loaded with the inclined planes in a face to face position. The arrangement also enables elective free-wheeling release of the loading with use of an easily accessed nut to disengage and hold apart the mated gears.
This is achieved in that the ratchet mechanism includes a ratchet gear with an annular sequence of wedge-shaped teeth operatively connected to one end of the strap axle and a similarly toothed drive gear in face-to-face confrontation with the ratchet gear. The drive gear is operatively connected to a handle, whereby pivoting the handle in a drive stroke rotates the drive gear, the ratchet gear, and the axle. Similarly shaped confronting gears at the other end of the axle are configured differently, whereby a stationary gear functions analogously to a pawl, by engaging a gear at the other end of the axle to prevent the axle from rotating during the return stroke of the handle. This face-to-face engagement of the gears avoids the complexity and manufacturing cost of installing conventional pawls. An axially loaded spring imposes an axial biasing force to the gears to keep them engaged during cinching of the strap.
In a more specific implementation focused on the gears, the improvement to a strap buckle having a strap axle mounted in a frame with at least one gear operatively connected between a handle and the axle for toggle ratchet rotation of the axle about a winding axis, can be characterized as comprising first and second ratchet gears fixed at respective first and second ends of the axle for corotation with the axle. A drive gear engages the first ratchet gear and a rotationally fixed holding gear engages the second ratchet gear. A handle is operatively connected to the drive gear for toggle ratchet rotation of the first ratchet gear and axle without rotation of the holding gear. Each gear is circular, with an annular series of teeth and with each tooth having a planar surface oriented obliquely to the winding axis, thereby defining low and high edges on each tooth. The high edge of each tooth is a planar surface that extends perpendicularly to the winding axis, from the low edge of an adjacent tooth.
In a first preference, a circular ratchet gear is fixed at each end of the strap axle for corotation with the strap axle, with an annular series of teeth within the circumference. A drive shaft is coaxially aligned with a respective end of the strap axle and supported with freedom to move axially. Each drive shaft has an inner end, with a circular drive gear with an annular series of teeth within the circumference formed for ratcheted engagement with the teeth on the ratchet gear. The ratchet gear and the drive gear each has an annular series of teeth within the circumference, with each tooth having a planar surface oriented obliquely to the winding axis.
In a second preference, an adjustment mechanism is operatively associated with the drive member for imposing a variable biasing force to selectively engage and disengage the drive member with the ratchet gear, so that the strap can be easily loosened and re-tightened.
Another significant feature is the ability of strap material to return to its original size after being compressed momentarily. This interference fit memory utilization has been applied in the product design to eliminate the need for snap tongues, keepers, and similar assembly retention features. The unique positioning of the hook slot opposite the narrowest point of hook provides the location for an interference fit.
A representative embodiment of the invention is described below with reference to the drawing, in which:
A mating gear is provided for each ratchet gear, forming two operational pairs, only one of which is schematically depicted in
A drive shaft 52 and a holding shaft 54 are coaxially aligned with a respective end of the strap axle and are supported on respective side walls 16, 18 with freedom to move axially. Each shaft has an inner end 56, 58 adjacent a respective ratchet gear 40, 42 and an outer end. For the drive stroke, drive gear 64 rotates clockwise and holding gear 66 rotates counterclockwise. Circular drive and holding gears 64, 66 are fixed to the inner end of a respective drive shaft.
Drive gear 64 also has an annular series of teeth 68 within the circumference, with each tooth on drive gear having a planar surface 70 oriented obliquely to the winding axis, thereby defining low and high edges 72, 74 on each tooth. The teeth 68 are the same size and shape as the teeth 44 of the mating ratchet gear 40. Drive gear 64 actively rotates ratchet gear 40 and thus the axle, as a substantially planar high edge 72 of each tooth 64 pushes against a mating substantially high edge planar edge 50 of each tooth on ratchet gear 40.
The holding ratchet gear 42 and mating gear 66 are configured in a manner corresponding to the mated pair 64, 40. During such axle rotation, holding gear 66 is stationary as holding ratchet gear 42 rotates and the inclined tooth surfaces on gear 42 slide on the inclined surfaces of gear 66 until opposed edges mate. Gear 66 functions analogously to a ratchet pawl, whereby its tooth edges hold against the mating tooth edges of ratchet gear 42 while the drive gear 64 is reversed into position for the next incremental advance of the ratchet gear 40.
Thus, during the drive stroke the high edge of each tooth on the drive gear 64 engages and pushes on the high edge of a tooth on the first ratchet gear 40 while the high edge of each tooth on the second ratchet gear 42 slides on the planar surface of a tooth on the holding gear 66 until the high edge of each tooth on the ratchet gear engages the high edge on a tooth of the holding gear. During the retraction stroke the holding gear 66 prevents the second ratchet gear 42, strap axle 28, and first ratchet gear 40 from rotating while the high edge of each tooth on the drive gear 64 slides along the planar surface of a tooth on the first ratchet gear 40 until the high edge of each tooth on the drive gear 64 engages a high edge on a tooth of the first ratchet gear 40 to thereby reset a drive stroke.
The handle 76 extends transversely from and is operatively connected to the drive shafts 52, 54, for rotating the drive shaft 52 while sliding around shaft 54, with freedom for the shafts to move axially. The handle extends at an angle from the frame, and is actuated for the drive stroke by pivoting 78 away from the second cross bar 26.
Means 80, 82 are provided at the outer end of each drive shaft for imposing an axial biasing force to the gears 64, 66. Preferably, the biasing means are adjustable, to selectively engage and disengage the drive and holding gears with the ratchet gears, as shown in
To facilitate the ease of engaging and disengaging the confronting face-to-face gears and thus tightening and loosening of the tourniquet, the strap axle 28 extends axially 84 for rotational journaling within a bore 86 in each shaft 52, 54 or respective gear 64, 66. The handle has spaced-apart drive arms 88 with respective sockets 90a, 90b. Covers 92 have respective recesses 94a and 94b. Socket 90a and cover recess 94b have full and semi-circular profiles, respectively. Socket 90a engages hexagonal profile 96 on drive shaft 52 whereas semi-hexagonal profile 94b engages hexagonal profile 98 holding shaft 54. The former actively rotates the drive and ratchet gears 64, 40 and axle 28, whereas the latter holds the holding gear 66 during rotation of the shaft and ratchet gear 42. Sleeve 102 is provided only to accommodate the idle rotation of socket 90b, which rides over the shank portion of the sleeve.
Each biasing means such as 82 shown in
Preferably, each side wall 16, 18 has an inner and an outer sub-wall such as 18a, 18b, with a cut out 110 at the top of each sub-wall. The cutouts in both sub-walls of wall 16 and the inner sub wall 18a are semi-circular, but cutout 110′ in outer subwall 18b is semihexagonal to mate with the hexagonal profile 98 on drive shaft 54. The strap axle 28 is supported on the inner sub-walls 18a and the drive shaft is supported by the outer sub-wall 18b. When observing
The nuts 104 compress the springs at both sides of the axle. In this embodiment, clockwise rotation of the nuts 104 pulls the respective shafts away from the respective the axle extensions 84, thereby separating the drive gear 64 and holding gear 66 from the respective ratchet gears 40 and 42. It should be appreciated that the configuration for biasing in normal operation and selective relaxation or adjustment of the biasing for disengagement of the gears, can be implemented in other ways.
As shown in
The strap can be loosened by simply rotating the thumb nuts 104 to separate the drive gears from the ratchet gears, whereby the strap can be pulled in the reverse direction through the slot 36. The tourniquet can be quickly re-tightened by reversing the thumb nuts to re-engage the drive and ratchet gears, and repeating the cyclical stroking of the handle.
As the handle 152 is driven in the drive stroke 154, the mechanisms and internal gearing operate as described previously and shown in