The present invention relates to a wrench and more particularly to a ratchet wrench whose rotation direction can be easily switched.
A ratchet wrench configured to be rotated in two directions has a direction switching button. The switching button can be switched between two positions in order to change the rotation direction of the ratchet gear of the ratchet wrench.
The switching button of a conventional ratchet wrench is provided at a head portion of the wrench and is therefore quite a distance from the handle of the wrench. When it is desired to change the rotation direction of the ratchet wrench, the user must operate the wrench with both hands, i.e., hold the handle with the one hand and operate the switching button with the other hand. It is difficult, if not impossible, to switch the rotation direction of the ratchet wrench single-handedly.
Moreover, when the ratchet wrench is used in a narrow space, e.g., when the head portion of the wrench is inserted deep into the narrow space (and hence extends away from the user) and coupled with a threaded fastener, the narrowness of the space may keep the user's hand from reaching the head portion through the space. In that case, the head portion of the ratchet wrench must be separated from the workpiece, and the wrench moved out of the narrow space, in order to switch the rotation direction of the ratchet gear of the wrench. Once the rotation direction is switched, the user will have to insert the wrench back into the narrow space and couple the head portion to the threaded fastener again. That is to say, the rotation direction of the ratchet wrench cannot be switched without moving the wrench out of the narrow space, which causes inconvenience of use.
The present invention aims to solve the foregoing drawback of the prior art, the primary objective being to provide a ratchet wrench with a direction changing device that not only is configured to switch the rotation direction of the wrench, but also is provided in and partially exposed from the shaft of the wrench to enable convenient operation.
Another objective of the present invention is to provide the aforesaid ratchet wrench and dispose the direction changing device at a position relatively close to the gripping end of the ratchet wrench so that a user can switch the rotation direction of the ratchet gear of the ratchet wrench single-handedly.
Still another objective of the present invention is to provide a ratchet wrench that allows its rotation direction to be easily switched in a narrow space.
The present invention provides a ratchet wrench that allows easy change of rotation direction. The ratchet wrench includes a main body, a ratchet gear, a pawl, a sideways pushing member, and a direction changing device.
The main body has a shaft, a head portion connected to the front end of the shaft, a receiving chamber provided in the head portion, a channel provided in the shaft along the longitudinal direction of the main body and having a front end connected to the receiving chamber, and an open groove provided in the shaft and communicating with the channel.
The ratchet gear and the pawl are mounted in the receiving chamber of the head portion. The pawl has a front end face meshing with the periphery of the ratchet gear.
The sideways pushing member is rotatably mounted in the receiving chamber and is located behind the pawl. The sideways pushing member can drive the pawl into displacement when rotated.
The direction changing device has a sideways pushing button, a rotating rod, an engaging member, and an engaging groove configured to work with the engaging member.
The rotating rod is mounted in the channel of the main body and can be rotated in the channel. The rotating rod has a front end aligned with the sideways pushing member and a rear end reaching the open groove.
The sideways pushing button is connected to the rotating rod through the open groove and can drive the rotating rod into rotation.
The engaging member and the engaging groove are provided at a rear end face of the sideways pushing member and a front end face of the rotating rod respectively or vice versa. The free end of the engaging member is engaged in the engaging groove, and the center of the free end of the engaging member is offset from the central axis of the rotating rod. When rotated in different directions, the rotating rod can move the sideways pushing member in different directions and thereby displace the pawl toward two opposite lateral sides of the receiving chamber respectively, in order for a different portion of the pawl to mesh with the ratchet gear.
The sideways pushing button of the direction changing device is located at or adjacent to the gripping end of the ratchet wrench so that a user wishing to control the rotation direction of the ratchet gear can push the sideways pushing button with the same hand that is used to hold the wrench. The foregoing design allows the rotation direction of the wrench to be switched in a narrow space.
The objectives, features, and effects of the present invention can be better understood by referring to the following detailed description of some preferred embodiments in conjunction with the accompanying drawings, in which:
Referring to
The main body 20 has a shaft 21 and a head portion 22. The head portion 22 is provided at the front end of the shaft 21. The rear end of the shaft 21 is provided with a gripping end. Preferably, the shaft 21 includes a handle 23 provided at the rear end of the shaft, and the handle 23 forms the gripping end. A receiving chamber 24 is provided in the head portion 22 to receive the ratchet gear 30 and the pawl 35. An opening 221 is provided at the top side or bottom side of the head portion 22. In this embodiment, the opening 221 is provided at the bottom side of the head portion 22 and is in communication with the receiving chamber 24 such that the receiving chamber has a hollow bottom side. Referring to
Referring to
The rear side of the receiving chamber 24 is further provided with an alcove 241. The sideways pushing member 40 is mounted in the alcove 241 in a rotatable manner. The bottom end of the sideways pushing member 40 is provided with a cylindrical shaft portion 42. The shaft portion 42 is pivotally provided in a pivot hole 282 of the sealing cover 28 and defines the rotation axis of the sideways pushing member 40. A sideways pushing block 44 is protrudingly provided on the front end face of the sideways pushing member and extends into a cavity 37 in the rear end face of the pawl 35 so as to drive the pawl 35 into displacement when the sideways pushing member 40 is rotated. An elastic member 45 such as a compression spring has two opposite ends disposed respectively in a recess 38 in the rear end face of the pawl 35 and an insertion hole 43 in the front end face of the sideways pushing member 40. The elastic member 45 applies an elastic force that keeps the pawl 35 meshing elastically with the ratchet gear 30.
The direction changing device 50 has a sideways pushing button 52, a rotating rod 54, an engaging member 57, and a slot-like engaging groove 58 configured to work with the engaging member 57. The engaging member 57 can be displaced in the engaging groove 58.
The rotating rod 54 is mounted in the channel 26 of the main body 20 and, as shown in
The sideways pushing button 52 is mounted on the shaft, is connected to the rotating rod 54 through the open groove 27, and is configured to be pushed sideways by the user. The sideways pushing button can drive the rotating rod 54 into rotation until the rotating rod 54 is secured at one of two predetermined positions. More specifically, the sideways pushing button 52 in this embodiment is in the shape of a ring and has a semicircular first half portion 521 and a semicircular second half portion 522. The two ends of each of the two half portions 521 and 522 are each provided with a hook portion 524 and are respectively hooked to the two ends of the other half portion through the hook portions such that a circular ring is formed. The sideways pushing button 52 is mounted around the periphery of the shaft 21 and can be rotated on the shaft. The rear end edge of the sideways pushing button 52 is engaged in an annular groove 251 in the protruding ring 25. A protruding sideways pushing portion 523 is provided on the first half portion 521 and is located at the top edge of the shaft 21 so that a user can easily push and thereby rotate the sideways pushing button 52 through the sideways pushing portion 523. A connecting member 55 extends through the open groove 27 and has one end connected to the sideways pushing button 52 and the opposite end inserted into and connected with one end (the top end) of the diametric hole 541 of the rotating rod 54 such that the sideways pushing button 52 is connected to the rotating rod 54.
An elastic positioning element 56 is mounted at the other end (the bottom end) of the diametric hole 541 of the rotating rod 54 and can be elastically exposed from the bottom side of the periphery of the rotating rod 54 or moved into the diametric hole 541 of the rotating rod. The elastic positioning element 56 includes an elastic member 561 and a ball 562. The ball 562 is elastically biased by the elastic member 561 and can be exposed from or moved into the rotating rod 54.
The engaging member 57 and the engaging groove 58 are provided at the rear end face of the sideways pushing member 40 and the front end face of the rotating rod 54 respectively or vice versa and are engaged with each other. In this embodiment, referring to
The following paragraphs explain the direction changing operation and working mechanism of the ratchet wrench 10. The directional terms used below, such as clockwise, counterclockwise, left, and right, make reference to the directions presented in the drawings. Referring to
Referring to
The second preferred embodiment is different from the first preferred embodiment in that the rear end of the engaging member 57 is inserted in the front end face of the rotating rod 54, and that the engaging groove 58 is provided in the rear end face of the sideways pushing member 40, wherein the engaging member 57 and the engaging groove 58 are engaged with each other.
The following paragraphs explain the direction changing operation and working mechanism of the ratchet wrench 10′. The directional terms used below, such as clockwise, counterclockwise, left, and right, make reference to the directions presented in the drawings. Referring to
Referring to
The third preferred embodiment is different from the first preferred embodiment in that the front end of the rotating rod 54 is provided with a protruding portion 542 whose diameter is smaller than that of the rotating rod 54, and that a U-shaped joining member 543 is provided whose two spaced-apart ribs are connected to the protruding portion 542 in a sandwich configuration, with a pin 544 extending through the ribs and the protruding portion to hold them together. The gap between the joining member 543 and the protruding portion 542 forms the engaging groove 58, and the rear end (the free end) of the engaging member 57 is engaged in the engaging groove 58. As shown in
The wrench 10″ according to this preferred embodiment has the same operation method as in the first preferred embodiment. Pushing the sideways pushing button 52 sideways will drive the rotating rod 54 into rotation, and thanks to the cooperation between the engaging groove 58 and the engaging member 57, the sideways pushing member 40 will be rotated as a result and move the pawl 35 to the right or the left to change the one-way rotation direction of the ratchet gear 30 of the wrench 10″.
The present invention places the operating portion of the direction changing device on the shaft 21 to facilitate operation of the direction changing device. In the preferred embodiment shown in
Furthermore, as the sideways pushing button of the direction changing device is located at or adjacent to the handle, one who is using the wrench in a narrow space and wishes to switch the rotation direction of the ratchet gear can directly push the sideways pushing button 52 while keeping the head portion 22 of the wrench and the threaded fastener to be rotated (e.g., a bolt or nut) in the coupled state, and the wrench can be operated immediately after the rotation direction is switched. Thus, the aforementioned drawback of the prior art, i.e., a user in the same case will have to move the wrench out of the narrow space and, after switching the rotation direction, reinsert the wrench into the narrow space and recouple the head portion of the wrench to the threaded fastener, is overcome. The wrench of the present invention allows the rotation direction of the ratchet gear to be easily switched in a narrow space to achieve higher operation efficiency than the prior art.
The embodiments described above serve only to expound the features of the present invention but not to limit the scope of the invention. All equivalent modifications based on the disclosure of this specification and the appended claims shall fall within the scope of the patent protection sought by the applicant.
Number | Date | Country | Kind |
---|---|---|---|
109113944 | Apr 2020 | TW | national |
Number | Name | Date | Kind |
---|---|---|---|
4589307 | Parker | May 1986 | A |
4967624 | Farris | Nov 1990 | A |
20210060739 | Chiang | Mar 2021 | A1 |
20210060740 | Chiang | Mar 2021 | A1 |
Number | Date | Country | |
---|---|---|---|
20210331296 A1 | Oct 2021 | US |