The present invention relates to ratchet wrenches that are drivable both clockwise and counterclockwise and a reversing mechanism for selecting the direction of operation.
In one embodiment, the invention provides a ratchet wrench having an elongate handle that has a first end and second free end, and extends substantially along a first axis. A ratchet housing has a first free end and a second end connected to the handle first end, extends substantially along the first axis, and has a first portion and a second portion spaced from the first portion, such that the first and second portions extend substantially along the first axis. A drive body is connected to the ratchet housing for rotation relative to the ratchet housing about a second axis, that is substantially perpendicular to the first axis, and the drive body extends between the first and second portions of the ratchet housing. A yoke is connected to the ratchet housing for oscillating movement with respect to the ratchet housing. The yoke substantially encircles the drive body. A direction selector is coupled to the drive body and extends along the second axis. The direction selector is rotatable about the second axis with respect to the drive body between a first position, in which the yoke is rotatable clockwise with respect to the drive body and the yoke is coupled to the drive body for counterclockwise rotation with the drive body about the second axis, and a second position, in which the yoke is rotatable counterclockwise with respect to the drive body and the yoke is coupled to the drive body for clockwise rotation with the drive body about the second axis. A direction actuator is connected to the direction selector for rotation about the first axis to move the direction selector between the first and second positions.
In another embodiment, the invention provides a ratchet wrench including an elongate handle having a first end and second free end, and extending substantially along a first axis. A ratchet housing having a first free end and a second end coupled to the handle first end and extending substantially along the first axis. The ratchet housing has a first portion that extends substantially parallel to the first axis and defines a first aperture, and a second portion spaced from the first portion and that extends substantially parallel to the first axis and defines a second aperture. A drive body is connected to the ratchet housing proximate the ratchet housing first end. The drive body is operable to rotate relative to the ratchet housing about a second axis, substantially perpendicular to the first axis. The drive body includes a body portion extending between the first and second portions, and a projection extending through the second aperture. A yoke is connected to the ratchet housing for movement with respect to the ratchet housing. The yoke is positioned to selectively engage the drive body. A direction selector is connected to the drive body, extends along the second axis and extends into the first aperture. The direction selector is rotatable relative to the drive body about the second axis between a first position and a second position. When in the first position, the yoke is rotatable clockwise with respect to the drive body and the yoke is coupled to the drive body for counterclockwise rotation with the drive body about the second axis. When in the second position, the yoke is rotatable counterclockwise with respect to the drive body and the yoke is coupled to the drive body for clockwise rotation with the drive body about the second axis. A direction actuator is coupled to the ratchet housing for rotation about the first axis. The direction actuator is spaced from the drive body along the first axis, and connected to the direction selector to rotate the direction selector about the second axis between the first and second positions.
In another embodiment, the invention provides a ratchet wrench including an elongate handle extending substantially along a first axis. A ratchet housing is connected to the handle and the ratchet housing extends substantially along the first axis. The ratchet housing has a first portion that extends substantially parallel to the first axis and defines a first aperture, and a second portion spaced from the first portion and that extends substantially parallel to the first axis and defines a second aperture. A drive body is connected to the ratchet housing for rotation relative to the ratchet housing about a second axis, substantially perpendicular to the first axis. The drive body includes a body portion that defines a third aperture that extends along the second axis between the first and second apertures, and a protruding portion that extends through the second aperture. A yoke is connected to the ratchet housing for movement with respect to the ratchet housing. The yoke includes a yoke aperture that receives a portion of the drive body therethrough. A direction selector has a shaft portion and a gear portion. The shaft portion extends through the first aperture and into the third aperture of the drive body. The gear portion has at least one tooth and positioned outside the first aperture and spaced from the second portion. The direction selector is rotatable between a first position, in which the yoke is rotatable clockwise with respect to the drive body and the yoke is coupled to the drive body for counterclockwise rotation with the drive body about the second axis, and a second position, in which the yoke is rotatable counterclockwise with respect to the drive body and the yoke is coupled to the drive body for clockwise rotation with the drive body about the second axis. A direction actuator assembly includes a right angle gear that has intermittent teeth and a collar that is connected to the ratchet housing, such that the right angle gear and the collar are rotatable with respect to the ratchet housing about the first axis. At least one spur gear has a plurality of teeth and is positioned to engage the at least one tooth of the gear portion and the intermittent teeth of the right angle gear. Rotation of the direction actuator assembly about the first axis rotates the direction selector about the second axis to move the direction selector between the first and second positions.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
A drive body 62 includes a body portion 64 and a projection 66. The body portion 64 is positioned in the third aperture 58 and the projection 66 extends through the second aperture 56. The drive body 62 is retained in the third aperture 58 by a retaining ring 68, a thrust washer 70, a plurality of balls 72 and a plurality of springs 74. The drive body 62 receives a direction selector 76 that is rotatable within the drive body 62 about the second axis B. The direction selector 76 includes a shaft portion 78 and a gear portion 80. The shaft portion 78 extends into the drive body 62 and the gear portion 80 extends out of the drive body 62 and into the first aperture 54. The gear portion 80 includes a plurality of teeth 82.
As shown in
The ratchet wrench 10 further includes a double-sided pawl 96 coupled to the drive body 62 by a pin 98. The pawl 96 includes a first set of teeth 100a and a second set of teeth 100b, spaced from the first set of teeth 100a. The pawl 96 is rotatable about the pin 98, such that one set of teeth 100a or 100b engages the yoke teeth 60 and the other set of teeth 100a or 100b is spaced from the yoke teeth 60. In
With continued reference to
The ratchet wrench 10 further includes a detent holder 114 positioned within the collar 42. The detent holder 114 includes a pair of protrusions 115, and each protrusion 115 retains a detent ball 116 and a detent spring 118 against the collar 42. The collar 42 includes a pair of channels 119 that matingly receive the respective protrusions 115 to fix the detent holder 114 to the collar 42 for rotation with the collar 42. A plurality of detents 121 are defined in the ratchet housing second end 22 to receive the detent ball 116 to resist movement of the collar 42 from a first position or a second position. A detent mechanism includes the detent holder 114, the balls 116, the springs 118, and detents 121. Other shapes and sizes of detents 121, detent balls 116 and detent springs 118 can be utilized. In some embodiments, at least one of the detents 121, detent balls 116 and detent springs 118 is omitted.
When the collar 42 is in the first position, the drive body 62 rotates clockwise about the second axis B to rotate a fastener clockwise about the second axis B. When the collar 42 is in the second position, the drive body 62 rotates counterclockwise about the second axis B to rotate a fastener counterclockwise about the second axis B.
The gear portion 80, the first gear 84 and the second gear 88 together form a drive train 122. The collar 42, the right angle gear 106, the drive train 122, the direction selector 76, the spring 102, the pin 104 and the pawl 96 together form a direction actuator assembly. Rotation of the direction actuator assembly rotates the direction selector 76 through the drive train 122, pivots the pawl 96 about the pin 98 and thereby moves teeth 100a or teeth 100b into engagement with the yoke teeth 60.
The operation of the ratchet wrench 10 is illustrated in
In the illustrated embodiment, the gears 80, 84, 88 are all spur gears, but other gear shapes and configurations are possible. Even though three gears 80, 84 and 88 are illustrated, different quantities and sizes of gears are envisioned. In embodiments that include gears 80 and 84 and omit gear 88, the right angle gear 106 is rotated in the direction of arrow 124 to rotate the drive body 62, the projection 66 and a fastener counterclockwise, as viewed in
In the illustrated embodiment, the right angle gear 106 is a face gear with intermittent teeth 112 that project outward, parallel to the first axis A, to engage the gear teeth 90. In another embodiment, the right angle gear is a bevel gear with intermittent teeth that engage a secondary profile on the rearmost gear, such as mating bevel teeth. In still another embodiment, the right angle gear is replaced with a third spur gear that has intermittent teeth to engage a continuous right angle gear profile on the rearmost spur gear. Other variations of gear and gear train arrangements are possible and these are given by way of example only and are not intended to limit the scope of the present invention.
An operator can change rotational direction of the drive body 62 and hold the handle 12 with the same hand. For example, the operator can hold the trigger 28 with one finger and rotate the direction actuator assembly with the thumb of the same hand. The direction actuator assembly rotates about the first axis A to alter the rotational direction of the drive body 62 about the second axis B, which is substantially perpendicular to the first axis A. The direction actuator assembly is positioned proximate the handle 12 and rotates about the first axis A that is defined by the handle 12. Because the direction actuator assembly is spaced from the drive body 62 and the cover plate 46 is substantially flat, the rotational direction of the ratchet wrench 10 can be changed when the ratchet wrench 10 is inserted into tight or confined areas.
The embodiment of
The right angle gear 306 further includes pairs of intermittent axially extending (with respect to axis A) teeth 312 that selectively engage the teeth 90 to rotate the second gear 88 and thereby rotate first gear 84, gear portion 80 and pawl 96. Rotation of the right angle gear 306 about first axis A causes the ratchet wrench shown in
The ratchet wrench of
The embodiment illustrated in
Various features and advantages of the invention are set forth in the following claims.
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